Injection Molding Cost Model

7/24/2019 Injection Molding Cost Model

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INJECTION MOLDING - COST SUMMARY

VARIABLE COSTS per piece per year percent

Material Cost $7.82 $782,411 64.21%

Energy Cost $0.34 $33,741 2.77%

Labor Cost $0.33 $32,763 2.69%

Total Variale Co!t "#$%& "#%#'&() *&$*+,

I.ED COSTS per piece per year percent

Main Machine Cost $0.84 $84,317 6.92%

Auxiliary Equipment Cost $0.14 $14,053 1.15%

Tooling Cost $1.13 $113,227 9.29%

Fixed Overhead Cost $0.91 $91,060 7.47%

Building Cost $0.49 $48,575 3.99%

Maintenance Cost $0.13 $13,009 1.07%

Cost o !or"ing Capital $0.05 $5,306 0.44%

Total i/e0 Co!t "1$+2 "1*&')%+ 12$11,

Total arication Co!t "(3$(# "('3(#'%*3 (22$22,

RELATED VARIABLES

Material Re45ire6ent!7

Raw Material Price $2.09 /kg

Trim cra! Rate 2.0%

"##al Material #!t 374,359 kg

8roce!! Calc5lation!

&'ecti(e Pr)*cti)# +)lme 101,011

R#Time -)r #e Maci#e 68%

mer )- Parallel tream 0.68

mer )- t))l reire* 1

Reire* il*i#g !ace 305 m

erg "*tme#t act)r 1.53

Cycle Ti6e Calc5lation!

Pre*icte* e*


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))li#g Time :ec; 11.6 11.6

T)tal cle Time :ec; 79.4 79.4

8re!! 9 Tool C:aracteri!tic! 9 Co!t!

Pre*icte* e*

lam!i#g )rce :k; 20,996 20,996

Pre )t $876,391 $876,391

T))l )t $429,220 $429,220


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in;e!t6ent

$717,840

$119,640

$429,220

$457,914

"('*2%'&+%


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REGRESSION ANALYSIS DATA

&& TM&=

))li#g act)r 1.35

)t ?eigt act)r 0.0151

)#ta#t 8.87 ec

>AB P"&=

l))r !ace )eCcie#t 135 m 1453

l))r !ace cali#g &D!)#e#t 0.71


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MATERIAL DATABASE

!i T!e

rt.i# !i P>@T@R&&

P+ :RBA;

"

P>@PRP@>&& :EM;

/t)# @> 6

P>@"R"T&

"&T"> :EM;

r/l EAP&

r/ i# P>@PE&@>&& &TE&R

P&T

TE&RMP>"T P>@MA&

&+"

@> 6/30% B>"

P>@"R"T&/30% B>"

"/20% B>"

"&T">/25% B>"

PT "ll)

P/PT

-t P/PT

P

PP&

le#*

P"

P"

&+" )

P"

P"

)#)mer

>AP&

>AP&

>AP&

EAP&

EAP&

EAP&

PP )

PP )

PP )


11/21

&MPP

&MPP

&MPP

R&MPP

"

"

"

"

"/P+

PP&

PP&

PP&

PP&

"

"

"

"

"

"

TP

TP

TP& eter

TP& eter

TP


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Price

Tra*e#ame Bra*e F :$/kg; GM> G

1 $2.33 1.00 1.00

2 $0.84 0.80 1.00

3 $2.22 1.00 1.00

4 $0.97 1.05 1.00

5 $4.38 1.00 1.00

6 $3.96 0.85 1.00

7 $3.43 0.90 1.10

8 $0.81 1.00 1.00

9 $2.93 0.98 1.00

10 $3.52 0.90 1.20

11 $11.88 1.00 1.11

12 $2.09 1.05 1.00

13 $4.27 1.00 1.10

14 $5.21 0.75 1.25

15 $2.38 0.80 1.11

16 $4.07 0.80 1.10

+al)D 830 17 $3.26 0.85 1.00

Ge#) 1200 18 $3.96 1.00 1.00

Ge#) 1101 19 $3.74 1.00 1.00

>eDa# 141 20 $4.64 1.00 1.00

)rl 844 21 $2.66 1.00 1.00

)rl BTG 22 $3.63 1.00 1.00

Htel T801 23 $5.06 1.00 1.00

Htel T901 24 $5.41 1.00 1.00

&l(aD 960 25 $1.50 1.10 1.00

eDl) 26 $4.07 1.00 1.00

eDl) 27 $4.40 1.00 1.00

rl# 28 $2.97 1.05 1.00

tamla#>A 2138B?00 29 $0.73 1.20 1.00

tamla#>A 2322B>00 30 $0.73 1.20 1.00

tamla#>A 2538&>00 31 $0.73 1.20 1.00

tamla#EA 7249 32 $0.81 1.20 1.00

tamla#EA 7058 33 $0.81 1.20 1.00

tamla#EA 5119 34 $0.81 1.20 1.00

tamla#P 83M10 35 $0.93 1.20 1.00

tamla#P 412M40 36 $0.87 1.20 1.00

tamla#P 48M10 37 $0.87 1.20 1.00


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Ielta# TP 0603 38 $1.83 1.20 1.00

Ielta# TP 0505 39 $1.93 1.20 1.00

Ielta# TP 2607 40 $1.73 1.10 1.00

Ielr)# 90594 41 $1.89 1.20 1.00

R)#-ali# G 42 $2.13 1.00 1.00

R)#-ali# TG 43 $2.24 1.00 1.00

R)#-ali# EG 44 $2.24 1.00 1.00

R)#-ali# +& 45 $2.72 1.00 1.25

R)#-ali# R03 46 $2.64 1.00 1.25

Pre(eD PM" 47 $3.43 1.00 1.00

Pre(eD P 53 $2.60 1.00 1.00

c)lac A"R 54 $2.35 1.00 1.00

c)lac AE 55 $2.42 1.00 1.00

c)lac IJ 56 $2.99 1.00 1.00

#teD 111G 57 $2.97 1.00 1.00

AeDKeD 850 58 $2.09 1.00 1.00

>)m)* 521 59 $3.74 1.00 1.00

eDl) + 60 $3.63 1.00 1.00

&ta#e 61 $4.62 1.00 1.00

62

63

64

65

66

67

68

69

70

71

72

73

74

75

76

77

78

79


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80

81

82

83

84

85

86

87

88

89

90

91

92

93

94

95

96

97

98

99

100


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Tem! Tem! Tem! k !

G" GM" Melt T))l &ect :?/mI; :J/kgI;

1.00 1.00 204 35 70 0.13 1340

1.00 1.00 177 35 65 0.18 1400

1.10 1.00 246 35 70 0.25 1500

1.00 1.00 246 35 65 0.12 1925

1.30 1.10 260 45 80 0.24 1675

1.20 1.10 282 55 80 0.20 1260

1.20 1.00 218 45 80 0.23 1470

1.00 1.00 218 35 55 0.48 2300

1.20 1.00 274 45 75 0.19 1340

1.30 1.05 302 45 80 0.15 1715

1.30 1.00 343 65 100 0.10

1.00 1.00 163 30 50 0.38 2300

1.30 1.30 271 45 85 0.24 1255

1.30 1.30 316 55 80 0.22

1.20 1.30 218 35 80 0.27

1.20 1.25 221 45 85 0.25

1.30 1.30 254 80 120 0.29

1.30 1.00 292 50 80 0.17 1488

1.30 1.00 292 50 80 0.17 1488

1.30 1.10 300 93 110 0.19 1250

1.20 1.00 274 45 75 0.19

1.16 1.00 257 41 74 0.15 1450

1.30 1.30

1.30 1.30

1.00 1.00

1.30 1.30

1.30 1.30

1.00 1.00

1.00 1.00 180 40 50 0.32 2300

1.00 1.00 220 40 55 0.32 2300

1.00 1.00 180 40 50 0.32 2300

1.00 1.00 200 40 70 2300

1.00 1.00 240 40 70 2300

1.00 1.00 200 40 60 2300

1.00 1.00 260 40 78 0.22 1680

1.00 1.00 210 40 88 0.22 1680

1.00 1.00 220 40 88 0.22 1680


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1.00 1.00 240 35 70 0.22 2000

1.00 1.00 240 35 70 0.22 2800

1.00 1.00 240 35 70 0.24 2400

1.00 1.00 240 35 70 0.22 2000

1.00 1.00 220 40 90 0.25 1500

1.00 1.00 240 50 94 0.25 1500

1.00 1.00 265 60 105 0.25 1500

1.00 1.10 230 50 85 0.25 1500

1.00 1.20 210 50 78 0.22 1450

1.20 1.00 275 77 95 0.19 1340

1.20 1.00 290 100 115 0.19 1340

1.20 1.00 265 70 95 0.19 1340

1.20 1.00 275 77 95 0.19 1340

1.10 1.00 246 52 85 0.25 1500

1.10 1.00 246 52 85 0.25 1500

1.10 1.00 250 52 85 0.25 1500

1.10 1.00 242 52 85 0.25 1500

1.10 1.00 246 71 90 0.25 1500

1.10 1.00 223 63 85 0.25 1500

1.00 1.00 240 35 70 0.22 2000

1.00 1.05 240 35 70 0.22 2000

1.15 1.05 232 45 80 0.15 1715

1.15 1.05 232 45 80 0.15 1715

1.15 1.05 204 52 80 0.15 1715


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!eciLc

Bra(it

1.050

1.350

1.050

0.900

1.130

1.200

1.400

0.950

1.080

1.370

1.400

0.920

1.380

1.400

1.220

1.610

1.540

1.200

1.210

1.200

1.060

1.150

0.921

0.923

0.925

0.952

0.952

0.943

0.905

0.905

0.905


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0.895

0.890

1.050

0.900

1.060

1.060

1.060

1.280

1.260

1.060

1.060

1.100

1.060

1.040

1.040

1.020

1.040

1.050

1.220

1.040

0.900

1.200

1.200

1.100


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Injection Molding Cost Model

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