Infrared Thermal Imaging Inspe

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Cairo at 24th

December 2015

To: Pepsico Egypt Company

Attn.: Eng. Ahmed Zain

Eng. Ahmed Youns

Infrared Thermal Imaging Inspection Report

Customer: Pepsico Egypt Company

Site: October Plant

Equipment: Electric System

Date: December 21, 2015

Reported by Sherif Mounir Ahmed

"Technical Support / Senior Service Engineer"


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Page | II

Introduction

Infrared Thermographic image is an excellent condition monitoring tool to assist in

the reduction of maintenance costs on the electrical system and mechanical equipment and

detect developing problems. The technique allows for the monitoring of temperatures and

thermal patterns while the electrical system and mechanical equipment are online and

operating under full load. Unlike many other test methods, Infrared Thermal Imaging can beused on a wide variety of electric components and mechanical equipment. It has been

proven time after time to readily identify reliability and safety concerns, and to provide

excellent short-term. For example, early detection of a single fault in a large transformer can

easily save over one million dollars in maintenance costs.

What is infrared?

Infrared energy is part of the electromagnetic spectrum and behaves similarly to

visible light. It travels through space at the speed of light and can be reflected, refracted,

absorbed, and emitted. Has a wavelength longer than that of visible light. Infrared is usually

divided into 3 spectral regions: near, mid and far-infrared.

Where does infrared energy come from?

All objects emit thermal energy (heat) during normal operation as a function of their

temperature. This means all objects emit infrared radiation. Infrared energy is generated by

the vibration and rotation of atoms and molecules. The higher the temperature of an object,

the more the motion and hence the more infrared energy is emitted. This is the energy

detected by infrared cameras which detect thermal radiation only, not temperature. And the

most important factor that affects radiation emitted form a target is its emissivity. Emissivity

is the ability of a body to emit radiation. Each material has its own emissivity.

What is infrared thermography?All objects emit infrared radiation in the form of electromagnetic radiation in the

infrared spectrum which allows Infrared thermal imaging to evaluate their operating

condition. The hotter the object is, the more intense the infrared radiation emitted. This

radiation is, however, outside of the human eye range. Infrared thermography is used to

image and measure to detect this radiation. By detecting areas of abnormal temperature,

infrared thermography can diagnose problem areas and their severity.

• Infrared Thermography is the technique for producing an image of invisible infrared light

emitted by objects due to their thermal condition.

• An image produced by an infrared camera is called a thermogram or sometimes a

thermograph.• Thermography allows one to make non-contact measurements of an object’s temperature.

SKF cameras provide detailed photographs indicating each piece of operating component's

"heat signature". The amount of temperature rise over the normal operating temperature

provides a good indicator of the severity of a problem. This thermal profile, correctly

interpreted, can reveal a great deal regarding the operating condition of the equipment

being inspected. A probable cause and recommended action then can be suggested for each

finding.


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Page | III

Why does infrared thermography work?

In mechanical and electrical applications, Infrared Thermal Imaging is more useful

for locating a problem area than for indicating the root cause of the overheating. The heat is

usually produced within a component that is not visible directly to the camera. That heat

must conduct up through the material and present itself as a pattern on the surface of the

object in order for the infrared camera to sense it.

Most component or processes are designed to eliminate thermal energy under normal

operation; simply identifying a thermal pattern does not mean a problem has been located.

Once a normal thermal signature is obtained and understood, any deviation from this

normal signature will then provide evidence of a suspect problem developing.

Why infrared thermography surveys are important?

Infrared Thermal Imaging is an electronic technique that quite literally allows us to

see thermal energy. Infrared thermographic imaging has been available for many years as a

troubleshooting tool. With this new capability plant maintenance personnel have recognized

Infrared Thermal Imaging as one of the most versatile and effective condition monitoringtools available today. Infrared Thermal Imaging enhances a company's ability to predict

equipment and component failure and plan corrective action before a costly shutdown,

component damage, or personal injury occurs.

How infrared thermography is performed?

Performed on operating equipment and machinery, an infrared survey is a

nondestructive test that does not interrupt normal business operations. Measurements are

made:

While the plant is operating.

Without contacting the target object.

With the equipment under full load.

From a safe distance from energized electrical component, rotating equipment or

equipment in hostile environments.

Points in the same target, and compare them.

Real time imaging allows us to do very fast scanning of stationary targets with immediate

results.

The real time character of infrared thermography lets us capture very fast moving target.

After the survey is completed, a report is prepared and can be delivered on-site in either

electronic format.

Electrical Inspection

One of the biggest problems in electrical systems is excessive temperatures. This

excessive heat from distribution and transmission systems for hot spots can be generated by

loose connections, damage, load imbalances and other failure mechanisms. Most electrical

system (such as transformers, Panel Boards, Control Panels, bus bars, transmission lines,

isolation disconnects, , relays, wiring ,Switchboards, Power Cabling, Cable Terminations,

Fuse Disconnects and holders) has allowable operating temperature limits that can be used

as guidelines.


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Page | IV

Order and scope of work

As a partnership between Pepsico Company & Industrial Services Center- DATCO,

DATCO submit offer dated 07/09/2015 for Infrared Thermal Imaging Inspection on site.

Pepsico release a PO no. 4500505075 dated 24/11/2015.

General Information

Description of survey

The inspection covered the components of the electrical system and the electric

insulation systems that were under load at the time of survey dated 21/12/2015. All

components of the electrical systems conform to coding system. The electric insulation

systems rated by NEMA, UL and IEC standards according to as insulation class or thermal

classification of each system.

Thermographer & Analyst Sherif Mounir Ahmed

Infrared thermographic camera E 50 IR camera

Firmware of the camera Version 2.23.14

Software Reporter Version 5.3.15320.1002

http://en.wikipedia.org/wiki/International_Electrotechnical_Commissionhttp://en.wikipedia.org/wiki/International_Electrotechnical_Commission


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Page | V

Coding System

A code is assigned to each of the discovered faults. The purpose behind such procedure is to

classify the faults depending on the degree of seriousness of each fault. The more serious

the fault the more urgent it has to be corrected.

I- High Voltage

II- Medium & Low Voltage

Note: The codes are based on British Engineering Standards BS7671 - Regulation 523-01.

Code Fault Action DescriptionTemperatureIncrease (° C)

One Danger Immediate repair requiredFor components temp. exceeding 70°c and/ortemperature rise (compared to similar componentsunder similar load)

> 50

Two Critical Repair ASAPFor temp. rise (compared to similar componentsunder similar load)

30 - 50

Three Warning Schedule repairFor temp. rise (compared to similar componentsunder similar load)

20 - 30

Four AlertMonitor development andrepair as necessary

For temp. rise (compared to similar componentsunder similar load)

< 20

Code Fault Action DescriptionTemperature

Increase (° C)

One Danger Immediate repair requiredFor components temp. exceeding 70°c and/ortemperature rise (compared to similar componentsunder similar load)

> 30

Two Critical Repair ASAPFor temp. rise (compared to similar componentsunder similar load)

20 - 30

Three Warning Schedule repairFor temp. rise (compared to similar componentsunder similar load)

10 - 20

Four AlertMonitor development andrepair as necessary

For temp. rise (compared to similar componentsunder similar load)

5 - 10


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Page | VI

Executive Summary of Inspection for Production Lines

Ser. Area Equipment (Unit) Image Code Fault Action

رغ

برك

وى

يكسوخ4 -MDB-

M

GR0363Normal No Fault No Action Required

GR0365

Processing VED- خط

4 GR0371 Normal No Fault No Action Required4M2-Heat Exchanger KHX -

خط

4 GR0373 Normal No Fault No Action Required

4M1-PCSO Packing - 4خط GR0375 Normal No Fault No Action Required

4M3-Starch Recovery -خط


4M6-Seasoning Loop 1 - 4خط GR0381 Normal No Fault No Action Required

4M6-Seasoning Loop 2 - 4خط GR0383 Normal No Fault No Action Required

(Fryer&Oven)- 6 GR0389 Normal No Fault No Action Requiredخط

0 (Corn Cleaning, LBCSS & HeatExchanger KHX)-

خط


1 2M1-Heat Exchanger - 5خط GR0395 Normal No Fault No Action Required

2 2M4-Fryer - 5 GR0397 Normal No Fault No Action Requiredخط

3 2M4-LBCSS - 5 GR0399 Normal No Fault No Action Requiredخط

4

يكسوخرا

اخدوسوكيت PC50

GR0409

Normal No Fault No Action Required5 GR0411

6 GR0413

7 GR0415

8حويكا-زور

جيع

GR0417 Normal No Fault No Action Required

9 GR0419 Four Alert Monitor development and repair as necessary

0 GR0423 Three Warning Schedule repair

1

Line 4

حوطايخا GR0425


3 VDF Panel GR0429 Normal No Fault No Action Required

4

Fryer Panel

GR0431


6 GR0435

7Line 5&6 Corn Panel


8 GR0439

9

Line 6

LBCSS PanelGR0441


1Shelter & Oven Panel


2 GR0457

3Fryer & Seasoning

Panel


4 GR0463One Danger Immediate repair required

5 GR0465

6

Line 5

LBCSS PanelGR0445


8

Shelter & Oven Panel

GR0449


0 GR0453

1 Fryer & Seasoning Panel GR0459 Normal No Fault No Action Required

2

Line 7 Clextral Power Panel

GR0469



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Page | VII


4 Line 7 Clextral Heater Panel GR0473 Normal No Fault No Action Required

5

Line 8

حوو GR0475 Normal No Fault No Action Required

6 Clextral Power Panel GR0477 Normal No Fault No Action Required7 GR0479

8Line 9

Nut Coating &

Roasting Panel


9 GR0483

0 حويشيب1&2&3 GR0601 Normal No Fault No Action Required

1

Line 3

Fryer PanelGR0603

Four Alert Monitor development and repair as necessary2 GR0605

3 Potato Panel GR0607 Normal No Fault No Action Required

4 Seasoning Panel GR0609 Normal No Fault No Action Required

5

Line 2

Potato Panel GR0611 Normal No Fault No Action Required

6 Fryer Panel GR0613 Normal No Fault No Action Required7 Seasoning Panel GR0615 Normal No Fault No Action Required

8

Line 1

Potato Panel GR0617 Normal No Fault No Action Required

9 Fryer Panel GR0619 Normal No Fault No Action Required

0 Seasoning Panel GR0621 Normal No Fault No Action Required


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Page | VIII

Executive Summary of Inspection of Utilities:


Diesels

Room

Production Line 1 – T1 GR0485 Four Alert Monitor development and repair as necessary

Main Switch Line – T1 GR0487 Normal No Fault No Action Required

Power Factor Line 1 -

T1


GR0491 Four Alert Monitor development and repair as necessary


GR0497 Four Alert Monitor development and repair as necessary

Compressor 1 Panel –

T1


GR0501

Power Factor Line 2 -

T1


0 GR0505 Three Warning Schedule repair

1 GR0507


3 GR0511

4 Line New TC Panel -T1 GR0513 Normal No Fault No Action Required

5 Power Factor Line New TC - T1 GR0515 Normal No Fault No Action Required

6 حويركا - T1 GR0517 Normal No Fault No Action Required

7 Compressor 5,6&7 Panel – T1 GR0519 Normal No Fault No Action Required

8

Pump PC50 Panel - T1

GR0521


0 GR0525

1حوطحرصاديدجا

- T1


2 GR0529

3 Compressor 2 Panel –

T2


4 GR0533

5Production Line 2 – T2


6 GR0537

7Power Factor

طح

ادياصرف - T2

GR0539


9 GR0543

0Power Factor Line Old

TC - T2

GR0545


2 GR0549

3 Production Line 4 – T3 GR0551 Normal No Fault No Action Required

4 حوبطيرحا - T4 GR0553 Normal No Fault No Action Required

5حودخغاوضا - T4


6 GR0557

7

Transfor

mers

Room

Transformer 1GR0565


9

Transformer 2

GR0559


1 GR0563

2Transformer 3

GR0569Normal No Fault No Action Required3 GR0571


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Page | IX


4 Transform

ers RoomTransformer 4


5 GR0573

6 CompressorsRoom Compressor 4 GR0577 Normal No Fault No Action Required

7 Compres

sors EP

Room

Compressor 7 GR0581 Three Warning Schedule repair

8 Compressor 6 GR0583 Normal No Fault No Action Required

9 Compressor 5 GR0585 Normal No Fault No Action Required


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Page | X

Executive Summary of Inspection of Clod Stores

For any further information, please do not hesitate to contact us.


را

يسي را

وح سكي وى GR0587 Normal No Fault No Action Required

جث حو A GR0589 Normal No Fault No Action Required

حوجث B GR0591 Normal No Fault No Action Required

حوجث C + كسبت اطم GR0593 Normal No Fault No Action Required

حوجث C GR0595 Normal No Fault No Action Required

رغ

اشيل

حوجث C GR0597 Normal No Fault No Action Required

جث حو A GR0599 Normal No Fault No Action Required


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Industrial Services Center - Datco78 Al Moultka Al Araby st., Sheraton, 11361 Cairo - EgyptWeb Site: http://www.datcoegypt.com

1/61 Infrared Thermal Imaging Inspection ReportReport Author: Sherif Mounir AhmedMobile: +2 012 - 85 711 000Email: [email protected]

Infrared Thermal ImagingInspection Report-ProductionLines


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21/12/2015 10:07:33 AM °C

Sp1

Sp2

30.0

22.7

IR_0363.jpg FLIR E50 49025354

Measurements °CSp1 28.7

Sp2 28.2

ParametersEmissivity 0.95

Refl. temp. 20 °C

Note 4 -MDB-M

21/12/2015 10:07:33 AM

DC_0364.jpg

Text annotations

Description of analysis & observation Normal conditions are observed, the temp. diff. is less than 5°C as shown in theabove mentioned measurements table between the max. and the min. spots, whichis an acceptable diff.

Action / Severity No Action required / No severity

Code / Fault Normal condition / No fault


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21/12/2015 10:07:53 AM °C

Sp1

29.8

22.3

IR_0365.jpg FLIR E50 49025354



Refl. temp. 20 °C

Note 4 -MDB-M

21/12/2015 10:07:53 AM

DC_0366.jpg

Text annotations





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21/12/2015 10:12:43 AM °C

Sp1

Sp2

Sp3

36.6

23.2

IR_0371.jpg FLIR E50 49025354


Sp2 36.7

Sp3 35.4


Refl. temp. 20 °C

NoteProcessing VED- 4خ

21/12/2015 10:12:43 AM

DC_0372.jpg

Text annotations

Description of analysis & observation Normal conditions are observed, the temp. diff. is less than 5°C as shown in the abovementioned measurements table between the max. and the min. spots, which is anacceptable diff.




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21/12/2015 10:13:18 AM °C

Li1

Li2Li3

30.3

23.9

IR_0373.jpg FLIR E50 49025354

Measurements °CLi1 Max 27.9

Min 25.3

Average 26.7Li2 Max 29.3

Min 27.5

Average 28.1

Li3 Max 30.0

Min 27.2

Average 28.7


Refl. temp. 20 °C

Note4M2-Heat Exchanger KHX - 4خ

21/12/2015 10:13:18 AM

DC_0374.jpg

Text annotations





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21/12/2015 10:14:02 AM °C

Li1

Li2 Li3

30.6

23.7

IR_0375.jpg FLIR E50 49025354


Min 24.9


Min 25.9

Average 27.3

Li3 Max 30.2

Min 27.8

Average 28.7


Refl. temp. 20 °C

Note4M1-PCSO Packing - 4خ

21/12/2015 10:14:02 AM

DC_0376.jpg

Text annotations





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21/12/2015 10:15:25 AM °C

Li1

Li2

27.0

23.0

IR_0377.jpg FLIR E50 49025354


Min 25.0


Min 25.6

Average 26.1


Refl. temp. 20 °C

Note4M3-Starch Recovery - 4خ

21/12/2015 10:15:25 AM

DC_0378.jpg

Text annotations





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21/12/2015 10:16:54 AM °C

Li1Li2

27.0

21.1

IR_0381.jpg FLIR E50 49025354


Min 23.4


Min 23.6

Average 24.3


Refl. temp. 20 °C

Note4M6-Seasoning Loop 1 - 4خ

21/12/2015 10:16:54 AM

DC_0382.jpg

Text annotations





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21/12/2015 10:17:59 AM °C

Li1Li2

26.3

21.1

IR_0383.jpg FLIR E50 49025354


Min 22.7


Min 22.5

Average 23.8


Refl. temp. 20 °C

Note4M6-Seasoning Loop 2 - 4خ

21/12/2015 10:17:59 AM

DC_0384.jpg

Text annotations





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21/12/2015 10:20:33 AM °C

Li1Li2

Li3Li4

35.2

21.7

IR_0389.jpg FLIR E50 49025354


Min 26.9


Min 24.4

Average 31.6

Li3 Max 31.6

Min 28.4

Average 30.9

Li4 Max 32.4

Min 27.9

Average 30.4


Refl. temp. 20 °C

Note2M2&2M3 (Fryer&Oven)- 6خ

21/12/2015 10:20:33 AM

DC_0390.jpg

Text annotations





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21/12/2015 10:21:35 AM °C

Li1Li2

Li3Li4

Li5Li6

28.2

19.5

IR_0391.jpg FLIR E50 49025354


Min 24.1


Min 23.1

Average 24.5

Li3 Max 23.4

Min 22.3

Average 22.9

Li4 Max 24.0

Min 22.1

Average 22.7

Li5 Max 23.0

Min 21.3

Average 22.3

Li6 Max 22.7

Min 21.1

Average 22.0


Refl. temp. 20 °C

Note2M5,2M6&2M7(CornClining,LBCSS&Heat Exchanger KHX)-

6خ

21/12/2015 10:21:35 AM

DC_0392.jpg

Text annotations





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21/12/2015 10:24:09 AM °C

Li1Li2

26.4

21.0

IR_0395.jpg FLIR E50 49025354


Min 23.0


Min 23.2

Average 24.0


Refl. temp. 20 °C

Note2M1-Heat Exchanger - 5خ

21/12/2015 10:24:09 AM

DC_0396.jpg

Text annotations





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21/12/2015 10:24:37 AM °C

Sp1

Li1

29.6

20.9

IR_0397.jpg FLIR E50 49025354


Li1 Max 29.5

Min 24.3 Average 25.5


Refl. temp. 20 °C

Note2M2-Fryer - 5خ

21/12/2015 10:24:37 AM

DC_0398.jpg

Text annotations

Description of analysis & observation Normal conditions are observed, the temp. diff. is less than 5°C as shown in theabove mentioned measurements table between the max. and the min. spots, which isan acceptable diff.




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21/12/2015 10:25:10 AM °C

Li1

26.4

19.6

IR_0399.jpg FLIR E50 49025354


Min 21.8

Average 23.3


Refl. temp. 20 °C

Note2M4-LBCSS - 5خ

21/12/2015 10:25:10 AM

DC_0400.jpg

Text annotations





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21/12/2015 10:44:50 AM °C

Li1

Li2

25.0

20.8

IR_0409.jpg FLIR E50 49025354


Min 21.9


Min 21.7

Average 23.2


Refl. temp. 20 °C

Note PC50

21/12/2015 10:44:50 AM

DC_0410.jpg

Text annotations





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21/12/2015 10:45:14 AM °C

Li1

24.5

19.3

IR_0411.jpg FLIR E50 49025354


Min 21.3

Average 22.4


Refl. temp. 20 °C

Note PC50

21/12/2015 10:45:14 AM

DC_0412.jpg

Text annotations





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21/12/2015 10:45:59 AM °C

Li1

25.4

20.9

IR_0413.jpg FLIR E50 49025354


Min 21.9

Average 23.1


Refl. temp. 20 °C

Note PC50

21/12/2015 10:45:59 AM

DC_0414.jpg

Text annotations





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21/12/2015 10:46:34 AM °C

Li1

26.1

21.1

IR_0415.jpg FLIR E50 49025354


Min 22.3

Average 24.0


Refl. temp. 20 °C

Note PC50

21/12/2015 10:46:34 AM

DC_0416.jpg

Text annotations





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21/12/2015 10:50:17 AM °C

Sp1 Sp2 Sp3

Li1

29.5

24.0

IR_0417.jpg FLIR E50 49025354


Sp2 26.2

Sp3 25.7Li1 Max 27.9

Min 25.6

Average 26.6


Refl. temp. 20 °C

Note-ل

21/12/2015 10:50:17 AM

DC_0418.jpg

Text annotations

Description of analysis & observation Normal conditions are observed as the temp. diff. on the left phase is more loadedthan right phase, otherwise temp. diff. for each component/phase is an acceptable.




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21/12/2015 10:52:38 AM °C

Sp1Sp2 Sp3

Sp4Sp5 Sp6

44.7

22.6

IR_0423.jpg FLIR E50 49025354


Sp2 28.7

Sp3 29.3Sp4 39.6

Sp5 31.2

Sp6 31.3

Dt2 Sp4 - Sp5 8.3

Dt1 Sp1 - Sp2 17.7


Refl. temp. 20 °C

21/12/2015 10:52:38 AM

DC_0424.jpgxt annotations

scription of analysis & observation Raised temperature are observed on spot (1), the temp. diff. is within the range 10 - 20° C asshown in the above mentioned measurements table between the max. and the min. spots.

ion / Severity Schedule repair required for the Sp (1). / Potential severity

de / Fault Three / Warning

ential impact upon severity Occur short circuiting/turn-to-turn faults/burning component.

nditions Found/Deviation Loose connections/poor contacts/rust/unbalanced loads/deteriorated internal contact/overloading/overheating is of concern.

ysical inspection/Electrical testing/Remedy The source of the raised temperature shall be investigated and eliminated by cleaning/tighten theconnection/check the load/inspection the internal component/change the component, if possible.


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21/12/2015 10:56:32 AM °C

Li1

Li2

32.1

25.6

IR_0425.jpg FLIR E50 49025354


Min 26.7


Min 26.4

Average 26.8


Refl. temp. 20 °C

Noteل

21/12/2015 10:56:32 AM

DC_0426.jpg

Text annotations





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21/12/2015 10:57:37 AM °C

Li1

Li2

Li3

35.0

23.9

IR_0427.jpg FLIR E50 49025354


Min 28.2


Min 28.2

Average 28.4

Li3 Max 28.6

Min 28.0

Average 28.4


Refl. temp. 20 °C

Noteل

21/12/2015 10:57:37 AM

DC_0428.jpg

Text annotations





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21/12/2015 10:58:47 AM °C

Li1

55.0

27.4

IR_0429.jpg FLIR E50 49025354


Min 40.7

Average 44.0


Refl. temp. 20 °C

NoteVDF Panel

21/12/2015 10:58:47 AM

DC_0430.jpg

Text annotations





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21/12/2015 11:00:08 AM °C

Li1

Li2

43.5

34.9

IR_0431.jpg FLIR E50 49025354


Min 37.3


Min 36.9

Average 38.1


Refl. temp. 20 °C

NoteFryer Panel

21/12/2015 11:00:08 AM

DC_0432.jpg

Text annotations





36/129



21/12/2015 11:00:41 AM °C

Li1 Li2

Li3

43.2

34.8

IR_0433.jpg FLIR E50 49025354


Min 40.4


Min 38.6

Average 39.5

Li3 Max 43.3

Min 40.6

Average 41.7


Refl. temp. 20 °C

NoteFryer Panel

21/12/2015 11:00:41 AM

DC_0434.jpg

Text annotations





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21/12/2015 11:02:27 AM °C

Li1

42.5

33.1

IR_0435.jpg FLIR E50 49025354


Min 37.7

Average 40.3


Refl. temp. 20 °C

NoteFryer Panel

21/12/2015 11:02:27 AM

DC_0436.jpg

Text annotations





38/129



21/12/2015 11:04:15 AM °C

Li1

Li2

37.4

23.0

IR_0437.jpg FLIR E50 49025354


Min 29.5


Min 29.9

Average 30.6


Refl. temp. 20 °C

NoteCorn Panel

21/12/2015 11:04:15 AM

DC_0438.jpg

Text annotations

Description of analysis & observation Normal conditions are observed, the temp. diff. is less than 5°C as shown in the abovementioned measurements table between the max. and the min. spots, which is anacceptable diff.




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21/12/2015 11:04:45 AM °C

Li1

41.7

26.3

IR_0439.jpg FLIR E50 49025354


Min 33.3

Average 34.2


Refl. temp. 20 °C

NoteCorn Panel

21/12/2015 11:04:45 AM

DC_0440.jpg

Text annotations





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21/12/2015 11:06:45 AM °C

Li1

48.9

36.9

IR_0441.jpg FLIR E50 49025354


Min 37.5

Average 37.9


Refl. temp. 20 °C

NoteLBCSS Panel

21/12/2015 11:06:45 AM

DC_0442.jpg

Text annotations





41/129



21/12/2015 11:07:12 AM °C

Li1

40.3

36.2

IR_0443.jpg FLIR E50 49025354


Min 38.2

Average 38.5


Refl. temp. 20 °C

NoteLBCSS Panel

21/12/2015 11:07:12 AM

DC_0444.jpg

Text annotations





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21/12/2015 11:15:14 AM °C

Li1

Li2

46.3

35.1

IR_0455.jpg FLIR E50 49025354


Min 39.6


Min 38.7

Average 40.0


Refl. temp. 20 °C

NoteShelter & Oven Panel

21/12/2015 11:15:14 AM

DC_0456.jpg

Text annotations





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21/12/2015 11:15:31 AM °C

Li1

Li2

65.2

39.2

IR_0457.jpg FLIR E50 49025354


Min 39.8


Min 39.5

Average 44.3


Refl. temp. 20 °C


21/12/2015 11:15:31 AM

DC_0458.jpg

Text annotations





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21/12/2015 11:17:53 AM °C

Li1

Li2

54.3

28.9

IR_0461.jpg FLIR E50 49025354


Min 35.9


Min 35.2

Average 41.5


Refl. temp. 20 °C

NoteFryer & Seasoning Panel

21/12/2015 11:17:53 AM

DC_0462.jpg

Text annotations





45/129



21/12/2015 11:20:16 AM °C

Li1

Li2

79.2

35.2

IR_0463.jpg FLIR E50 49025354


Min 42.3


Min 57.3

Average 77.6

Dt1 Li1.Max - Ref. temp. 7.4

Dt2 Li2.Max - Ref. temp. 14.6


Refl. temp. 20 °C


21/12/2015 11:20:16 AM


scription of analysis & observation Elevated temperature are observed on line (1&2). The temp. exceeding reference temperature70°C. The temp. diff. between the spot and the reference temperature is shown in the abovementioned measurements table.

ion / Severity Immediate repair required for the Li(1&2). / Severity is high. This is strongly recommended as aresult of this suffered temp. will lead to fault immediately.

de / Fault One / Danger

ential impact upon severity Occur arcing/short circuiting/turn-to-turn faults/burning component/fire.




46/129



21/12/2015 11:20:46 AM °C

73.6

36.9

IR_0465.jpg FLIR E50 49025354


Min 57.6

Average 64.9Dt1 Li1.Max - Ref. temp. 4.5


Refl. temp. 20 °C


21/12/2015 11:20:46 AM


scription of analysis & observation Elevated temperature are observed on line (1). The temp. exceeding reference temperature 70°C. The temp. diff. between the spot and the reference temperature is shown in the abovementioned measurements table.

tion / Severity Immediate repair required for the Li (1). / Severity is high. This is strongly recommended as aresult of this suffered temp. will lead to fault immediately.

de / Fault One / Danger

tential impact upon severity Occur arcing/short circuiting/turn-to-turn faults/burning component/fire.




47/129



21/12/2015 11:08:26 AM °C

46.9

33.3

IR_0445.jpg FLIR E50 49025354


Min 33.5

Average 34.4


Refl. temp. 20 °C

NoteLBCSS Panel

21/12/2015 11:08:26 AM

DC_0446.jpg

Text annotations





48/129



21/12/2015 11:08:55 AM °C

Li1

Li2

Li3

44.3

30.1

IR_0447.jpg FLIR E50 49025354


Min 31.3


Min 32.9

Average 33.4

Li3 Max 37.5

Min 34.4

Average 36.1


Refl. temp. 20 °C

NoteLBCSS Panel

21/12/2015 11:08:55 AM

DC_0448.jpg

Text annotations





49/129



21/12/2015 11:13:04 AM °C

Li1

Li2

46.7

35.2

IR_0449.jpg FLIR E50 49025354


Min 43.0


Min 41.6

Average 44.6


Refl. temp. 20 °C


21/12/2015 11:13:04 AM

DC_0450.jpg

Text annotations





50/129



21/12/2015 11:13:52 AM °C

Li1

Li2

Li3

48.8

37.2

IR_0451.jpg FLIR E50 49025354


Min 46.1


Min 43.9

Average 47.4

Li3 Max 48.1

Min 46.2

Average 47.0


Refl. temp. 20 °C


21/12/2015 11:13:52 AM

DC_0452.jpg

Text annotations





51/129



21/12/2015 11:14:08 AM °C

Li1

Li2

51.6

34.0

IR_0453.jpg FLIR E50 49025354


Min 46.6


Min 41.5

Average 43.5


Refl. temp. 20 °C


21/12/2015 11:14:08 AM

DC_0454.jpg

Text annotations





52/129



21/12/2015 11:17:08 AM °C

Li1

44.2

31.2

IR_0459.jpg FLIR E50 49025354


Min 34.7

Average 35.2


Refl. temp. 20 °C


21/12/2015 11:17:08 AM

DC_0460.jpg

Text annotations





53/129



21/12/2015 11:33:08 AM °C

Sp1

Sp2

Sp3

Li1

Li2

Li3

41.8

26.1

IR_0469.jpg FLIR E50 49025354


Sp2 36.9

Sp3 32.8Li1 Max 41.5

Min 31.9

Average 37.4

Li2 Max 41.7

Min 34.3

Average 38.7

Li3 Max 34.7

Min 32.7

Average 33.8


Refl. temp. 20 °C

NoteClextral Power Panel

21/12/2015 11:33:08 AM

DC_0470.jpg

Text annotations





54/129



21/12/2015 11:35:01 AM °C

Li1

Li2

Li4

Li5

67.3

28.4

IR_0471.jpg FLIR E50 49025354


Min 38.5


Min 42.3

Average 46.1

Li3 Max 41.6

Min 37.5

Average 40.1

Li4 Max 47.1

Min 38.7

Average 43.8

Li5 Max 45.9

Min 43.9

Average 44.8


Refl. temp. 20 °C


21/12/2015 11:35:01 AM

DC_0472.jpg

Text annotations





55/129



21/12/2015 11:36:25 AM °C

Li1

Li2

34.4

30.3

IR_0473.jpg FLIR E50 49025354


Min 31.7


Min 32.0

Average 32.6


Refl. temp. 20 °C

NoteClextral Heater Panel

21/12/2015 11:36:25 AM

DC_0474.jpg

Text annotations





56/129



21/12/2015 11:39:24 AM °C

Sp1 Sp2

Sp3

40.5

25.6

IR_0475.jpg FLIR E50 49025354


Sp2 32.1

Sp3 31.6


Refl. temp. 20 °C


21/12/2015 11:39:24 AM

DC_0476.jpg

Text annotations





57/129



21/12/2015 11:40:54 AM °C

Li1

42.1

29.5

IR_0477.jpg FLIR E50 49025354


Min 32.7

Average 34.4


Refl. temp. 20 °C


21/12/2015 11:40:54 AM

DC_0478.jpg

Text annotations





58/129



21/12/2015 11:41:59 AM °C

Li1

43.5

31.1

IR_0479.jpg FLIR E50 49025354


Min 39.4

Average 41.4


Refl. temp. 20 °C


21/12/2015 11:41:59 AM

DC_0480.jpg

Text annotations





59/129



21/12/2015 11:44:49 AM °C

Li1

30.4

22.4

IR_0481.jpg FLIR E50 49025354


Min 24.1

Average 24.4


Refl. temp. 20 °C

NoteNut Coating & Roasting Panel

21/12/2015 11:44:49 AM

DC_0482.jpg

Text annotations





60/129



21/12/2015 11:45:22 AM °C

Li1

Li2

41.8

25.0

IR_0483.jpg FLIR E50 49025354


Min 25.9


Min 25.6

Average 26.1


Refl. temp. 20 °C

NoteNut Coating & Roasting Panel

21/12/2015 11:45:22 AM

DC_0484.jpg

Text annotations





61/129



21/12/2015 02:43:07 PM °C

Li1

30.4

16.2

IR_0601.jpg FLIR E50 49025354


Min 21.6

Average 22.0


Refl. temp. 20 °C

Note1&2&3ل

21/12/2015 02:43:07 PM

DC_0602.jpg

Text annotations





62/129



21/12/2015 02:52:28 PM °C

Sp1 Sp2 Sp3

51.5

31.1

IR_0603.jpg FLIR E50 49025354


Sp2 51.8

Sp3 45.1Dt1 Sp2 - Sp3 6.6


Refl. temp. 20 °C

NoteFryer Panel

21/12/2015 02:52:28 PM

DC_0604.jpgext annotations

escription of analysis & observation Raised temperature are observed on spot (2), the temp. diff. is within the range 5 - 10° C asshown in the above mentioned measurements table between the max. and the min. spots.

ction / Severity Monitor development and repair as necessary required for the Sp (2). / low severity

ode / Fault Four / Alert

otential impact upon severity Occur short circuiting/turn-to-turn faults.

onditions Found/Deviation Loose connections/poor contacts/rust/unbalanced loads/deteriorated internal contact/overloading/overheating is of concern.

hysical inspection/Electrical testing/Remedy The source of the raised temperature shall be investigated and eliminated by cleaning/tighten theconnection/check the load/inspection the internal component, if possible.


63/129



21/12/2015 02:52:55 PM °C

Sp1 Sp2 Sp3

Sp4 Sp5 Sp6

54.0

30.0

IR_0605.jpg FLIR E50 49025354


Sp2 55.0

Sp3 51.2Sp4 45.8

Sp5 49.8

Sp6 47.4

Dt2 Sp5 - Sp4 4.1

Dt1 Sp2 - Sp1 5.6


Refl. temp. 20 °C

NoteFryer Panel

21/12/2015 02:52:55 PM


escription of analysis & observation Raised temperature are observed on spot (2), the temp. diff. is within the range 5 - 10° C asshown in the above mentioned measurements table between the max. and the min. spots.

tion / Severity Monitor development and repair as necessary required for the Sp (2). / low severity

de / Fault Four / Alert

tential impact upon severity Occur short circuiting/turn-to-turn faults.


ysical inspection/Electrical testing/Remedy The source of the raised temperature shall be investigated and eliminated by cleaning/tighten theconnection/check the load/inspection the internal component, if possible.


64/129



21/12/2015 02:56:20 PM °C

Sp1 Sp2Sp3

Sp4 Sp5 Sp6

44.7

28.9

IR_0607.jpg FLIR E50 49025354


Sp2 38.6

Sp3 36.9Sp4 38.8

Sp5 38.3

Sp6 37.3

Dt1 Sp1 - Sp3 4.0


Refl. temp. 20 °C

NotePotato Panel

21/12/2015 02:56:20 PM

DC_0608.jpg

Text annotations





65/129



21/12/2015 02:58:58 PM °C

Li1

Li2

54.6

28.5

IR_0609.jpg FLIR E50 49025354


Min 29.1


Min 29.0

Average 29.4


Refl. temp. 20 °C

NoteSeasoning Panel

21/12/2015 02:58:58 PM

DC_0610.jpg

Text annotations





66/129



21/12/2015 03:00:55 PM °C

Li1

Li2

47.7

33.3

IR_0611.jpg FLIR E50 49025354


Min 39.5


Min 37.3

Average 38.4


Refl. temp. 20 °C

NotePotato Panel

21/12/2015 03:00:55 PM

DC_0612.jpg

Text annotations





67/129



21/12/2015 03:02:29 PM °C

Sp1

Li1

Li2

38.4

26.6

IR_0613.jpg FLIR E50 49025354


Li1 Max 35.3

Min 33.5 Average 34.4

Li2 Max 39.5

Min 32.6

Average 34.0


Refl. temp. 20 °C

NoteFryer Panel

21/12/2015 03:02:29 PM

DC_0614.jpg

Text annotations





68/129



21/12/2015 03:03:48 PM °C

Li1

39.9

31.2

IR_0615.jpg FLIR E50 49025354


Min 34.0

Average 34.5


Refl. temp. 20 °C

NoteSeasoning Panel

21/12/2015 03:03:48 PM

DC_0616.jpg

Text annotations





69/129



21/12/2015 03:06:52 PM °C

Sp1Sp2 Sp3

34.9

22.7

IR_0617.jpg FLIR E50 49025354


Sp2 34.1

Sp3 34.3


Refl. temp. 20 °C

NotePotato Panel

21/12/2015 03:06:52 PM

DC_0618.jpg

Text annotations





70/129



21/12/2015 03:07:30 PM °C

Sp1 Sp2 Sp3

42.9

29.0

IR_0619.jpg FLIR E50 49025354


Sp2 39.1

Sp3 42.2


Refl. temp. 20 °C

NoteFryer Panel

21/12/2015 03:07:30 PM

DC_0620.jpg

Text annotations





71/129



21/12/2015 03:08:40 PM °C

Li1

Li2

60.2

27.9

IR_0621.jpg FLIR E50 49025354


Min 33.9


Min 32.5

Average 33.3


Refl. temp. 20 °C

NoteSeasoning Panel

21/12/2015 03:08:40 PM

DC_0622.jpg

Text annotations





72/129



Infrared Thermal ImagingInspection Report-Utilities


73/129



21/12/2015 12:51:28 PM °Cp

Li1 Li2

39.1

23.5

IR_0485.jpg FLIR E50 49025354


Sp2 35.6

Sp3 34.8Sp4 39.3

Sp5 34.5

Sp6 33.5

Li1 Max 31.5

Min 25.1

Average 29.0

Li2 Max 30.7

Min 24.3

Average 27.3

Dt1 Sp1 - Sp3 4.4

Dt2 Sp4 - Sp6 5.8


Refl. temp. 20 °C

NoteProduction Line 1 – T1

21/12/2015 12:51:28 PM


scription of analysis & observation Raised temperature are observed on spot (4), the temp. diff. is within the range 5 - 10° C asshown in the above mentioned measurements table between the max. and the min. spots.

ion / Severity Monitor development and repair as necessary required for the Sp (4). / low severity

de / Fault Four / Alert

ential impact upon severity Occur short circuiting/turn-to-turn faults.


ysical inspection/Electrical testing/Remedy The source of the raised temperature shall be investigated and eliminated by cleaning/tighten the

connection/check the load/inspection the internal component, if possible.


74/129


75/129



21/12/2015 12:53:52 PM °C

Li2

Li3

Li4

Li5

Li6

Li7

Li8

36.6

22.0

IR_0489.jpg FLIR E50 49025354


Min 24.7


Min 27.0

Average 27.9

Li3 Max 26.1

Min 24.6

Average 25.3

Li4 Max 27.1

Min 25.9

Average 26.4

Li5 Max 31.5

Min 28.3

Average 29.9

Li6 Max 26.8

Min 25.3

Average 25.9

Li7 Max 33.1

Min 30.2

Average 32.1

Li8 Max 32.1

Min 29.1

Average 30.8


Refl. temp. 20 °C

NotePower Factor Line 1- T1

21/12/2015 12:53:52 PM

DC_0490.jpg

Text annotations





76/129


77/129



21/12/2015 12:56:33 PM °C

Sp1Sp2

Sp3

Li2

Li3

Li4

31.2

22.1

IR_0495.jpg FLIR E50 49025354


Sp2 30.0

Sp3 28.3Li1 Max 28.4

Min 25.6

Average 27.2

Li2 Max 27.5

Min 25.7

Average 26.5

Li3 Max 29.6

Min 25.8

Average 27.6

Li4 Max 25.8

Min 24.6

Average 25.2

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Infrared Thermal Imaging Inspe

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