INFRARED Camera, PI Brochure

7/25/2019 INFRARED Camera, PI Brochure

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INFRARED CAMERASThe most portable infrared online cameras in the world

innovative infrared technology


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Special advantages

Temperature ranges from 20 C to 1800 C

Small cameras ideal for OEM use

Up to 1 kHz for fast processing

Optical resolution up to 764 x 480 pixels

Includes license-free analysis software and full SDK

Simple process integration

Advanced interface conceptsenable integration into

networks and automated systems:

USB cable extension up to 100 m (over Ethernet)

Industrial Process Interface (PIF) with two analogue

inputs, one digital input and over three analogue

outputs/alarm outputs with three isolated relays

(0 30 V/ 400 mA); additional fail-safe relay.

Software Development Kit (SDK) for integration of the

camera into customer-specic software via Dynamiclink

Library (DLL) or COM-Port.

Portableand stationary

The cameras bridge the existing gap between portable

infrared snapshot cameras and purely stationary devices.

Examples of areas of application are:

Process automation

Test stations

Research & development

Mobile measuring jobs

8 48 V DC orPower over Ethernet (PoE)

PCPI Connect

PI Connect Server

PoE

Important features of the infrared cameras

Automatic hotspot search

Objects can be

thermally analyzed

and hot or cold spots

can be automatically

found.

Fast measurements

Temperature distributions on a

surface can be precisely recorded

at millisecond intervals.

A drop of milk falling

into a cup of coffee

Made inGermany

2 yearswarranty


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M 46 mm deep

1/4 20 UNC6 mm deep

32

16

44.5

0

44.5

0

50.5

0

61

63

18

45

27

45

3

Small cameraideal for OEM

use

Outstanding value for money

Very good thermal sensitivity from 80 mK

Thermal image in real time with up to 120 Hz

Thermal analysis kit including 3 lenses (optional)

Detector with 160 x 120 pixels

Compact design (dimensions: 45 x 45 x 62 mm)


optrisPI 160INFRARED CAMERA

WITH 120 Hz FRAME RATE

Surface measurements inindustrial application

The optrisPI 160 infrared camera

is always used when temperature

monitoring of surfaces is required

and the single point measurement

of pyrometers is no longer sufcient.

Nowadays surface measurements

are essential in the automotive eld,in plastic applications and in the

solar industry.

Suitable lenses forevery measurementdistance

Same measurement eld

size at different measurement

distances:

Wide-angle lens:

0.27 m measurement distance

Standard lens:


Telephoto lens:


160 x 120 pixels

10 x 10 pixels = 225 mm2

Dimensions in mm

Hand as measurement object:

measurement feld size 240 mm x 180 mm

pixel size 1.5 mm


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45

19

45

20.5

0

27

16

19

16

50.5

0

18

10.6

0

56

4

Two camerasin one

compact device

BI-SPECTRAL Technology

Time-synchronized real image recording

at up to 32 Hz (640 x 480 pixels)

Real image camera is highly sensitive in low-light conditions

Thermal images in real time at up to 128 Hz (160 x 120 pixels)

Compact design (dimensions: 45 x 45 x 62 mm)

Thermo analysis kit including 3 lenses (optional)


optrisPI 200 / PI 230INFRARED CAMERA

WITH BI-SPECTRAL TECHNOLOGY

Surveillance mode:

Easy orientation at the measuring

point through separate display of the

visual picture.

Monitoring of a carbon ribbon

Crossfade mode:

Highlight critical temperatures by

means of crossfade (transparency

from 0 to 100 %) or by meansof superimposition of dened

temperature elds (thresholds).

Measurement of the brake temperature

in superimposed picture

Cross-fade of a VIS image

above 35 C

Dimensions in mm

BI-SPECTRAL Technology

With the help of BI-SPECTRAL technology a real image (VIS)

can be combined with a thermal image (IR)and plotted

synchronistically:


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33

56

46

42

52

34 38(depending on

lens)

approx.15

155

6

1/4 20 UNC6 mm deep

M 46 mm deep

16

5

The smallestcamera in

its class

The smallest camera in its class (46 x 56 x 90 mm)

Very good thermal sensitivity at 80 mK

Thermal image recording in real time at up to 80 Hz

Interchangeable lenses & industrial accessories

Lightweight (320 g incl. lens)




WITH HIGH OPTICAL RESOLUTION

High-performance fora wide range of uses

The high-performance optrisPI 400

infrared camera has a wide range of

uses in industry. For example, real

time thermal image shots help to

monitor processes and ensure the

quality of manufactured products in

the automotive eld in particular, in the

manufacture of plastics as well as inthe semiconductor and photovoltaic

industry.

Dimensions in mm

80 Hz recordings withfull pixel resolution

The display and recording of thermal

images at full optical resolution can

be done at high measurement speeds

of 80 frames per second.

Thermal image shots of preforms

in PET bottle production

SMD chip as measurement object:measurement field size: 240 mm x 180 mm,

pixel size: 0.63 mm

382 x 288 pixels 10 x 10 pixels = 40 mm2


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40 mK (PI 450)80 mK

42

52

34 38(depending on

lens)

approx.15

155

6

1/4 20 UNC6 mm deep

M 46 mm deep

16

33

56

46

6

Detection ofminimal temperature

differences

The smallest camera in its class (46 x 56 x 90 mm)

Very good thermal sensitivity at 40 mK

Thermal image recording in real time at up to 80 Hz

Interchangeable lenses & industrial accessories



Usable at ambient temperatures of up to 70 C without the need

for additional cooling



WITH VERY HIGH OPTICAL RESOLUTION

Highest temperatureresolution of 40 mK

With an optical resolution of 40 mK, the

optrisPI 450 is used for measuring

the most subtle temperature differences,

e.g. in the quality control of products

or in preventive medicine.

Dimensions in mm

Highest temperature resolution inthe medical sector

The ne temperature resolution of the optrisPI 450 means that

veins can even be seen under the skin.


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42

52

34 38(depending on

lens)

approx.15

155

6

1/4 20 UNC6 mm deep

M 46 mm deep

16

33

56

46

7

Thermographysolutions

for the glass industry

Usable at ambient temperatures of up to 70 C without

the need for additional cooling

With an integrated lter for the spectral range of 7.9 m

Compact size of 46 x 56 x 90 mm

80 Hz frame rate


optrisPI 450 G7INFRARED CAMERA FOR ANECHOIC

INFRARED SURFACE TEMPERATURE

MEASUREMENTS ON GLASS

Exact temperaturemeasurements on glasssurfaces via line-scancamera function

The temperature of glass is best

measured in the range of spectral

absorption bands. For this purpose

the optrisPI 450 G7 has an

integrated 7.9 m lter which enables

an anechoic IR surface temperaturemeasurement. Its compact size makes

the optrisPI 450 G7 particularly

suitable for use in conned spaces

and for installation in industrial

facilities. The infrared camera is fully

operational at ambient temperatures

of up to 70 C without the need for

cooling. With an imaging frequency

of 80 Hz, glass products can be

continuously tested, even in fast

processing.

The line-scan camera function

(linescan mode) of the PI Connect

software enables the exact temperature

measurement of panes of glass during

transport on conveyor belts. This is a

particularly important quality factor

in tempering processes, e.g. in ESG

and VSG.

Dimensions in mm

IR camera

Reference pyrometer

Product

Heating zone Cooling zone


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33

56

46

42

52

34 38(depending on

lens)

approx.15

155

6

1/4 20 UNC6 mm deep

M 46 mm deep

16

8

The smallest VGAinfraredmeasurement

camera in the world

640 x 480 pixels

Radiometric video recording at 32 Hz

Compact size of 46 x 56 x 90 mm



optrisPI 640THERMOGRAPHY

IN VGA RESOLUTION

Razor sharp infrared

pictures and videos forprocess optimization

With a casing size of only

46 x 56 x 90 mm and a weight of 320

grams (incl. lens), the optrisPI 640

is among the most compact infrared

cameras on the market.

The high-denition optrisPI 640

infrared camera is best used in

applications where the very nest

thermal details matter.

It signicantly contributes to process

optimization in both research and

development and in industry.

Dimensions in mm


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9

Ultra compactinfrared camera for

the metal industry

Highly exible CMOS detector with an optical resolution of

up to 764 x 480 pixels

Very large temperature measurement range (without sub-ranges)

of 450 C to 1800 C

Frame rates of up to 1 kHz for fast processes

Real-time output of middle pixel at a set-up time of 1 ms


optrisPI 1MINFRARED CAMERA

FOR THE SHORTWAVE DOMAIN

Intelligent temperaturemeasurement innovativeand quick

The new optrisPI 1M IR camera is

specially suited for measuring the

temperature of metals, as these

exhibit a distinctly higher emissivity at

the short measurement wavelength

of 1m than at measurements in the

previously conventional wavelengthrange of 8 14 m.

The advantage of temperature

measurements with the new infrared

camera lies in the large amount of

information in an IR picture/IR video

and the short reaction time of 1ms for

the output of temperature information

of freely selectable individual pixels.

The use of these new image sensors

allows a large dynamic range for

temperature measurement so that the

previously necessary use of relatively

many and narrowly dened sub-ranges

is no longer required. Intelligent

measuring with a pyrometer is now

possible thanks to the two-dimensional

temperature recording of the

optrisPI 1M.

Thanks to the large measurement

temperature range of 450 1800 C,

the optrisPI 1M IR camera satises

practically all demands in the elds ofmetal production and processing.

Dimensions in mm

33

56

46

44

52

35, 46 or 69(depending on

lens)

20

5

6

1/4 20 UNC6 mm deep

M 46 mm deep

16

43


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* The add it ional range is not ava ilab le for 72 HFOV lenses ** For ideal combina tion of IR and VIS image, a 41 HFOV lens is recommended(PI 200). For the PI 230, a 23 lens is recommended

Basic model PI 160 PI 200 / PI 230 PI 400 / PI 450

Type IR BI-SPECTRAL IR

Detector FPA, uncoo led (25 m x 25 m) FPA, uncooled (25 m x 25 m) FPA, uncoo led (25 m x 25 m)

Optical resolution 160 x 120 pixels 160 x 120 pixels 382 x 288 pixels

Spectral range 7.5 13 m 7.5 13 m 7.5 13 m

Temperature ranges 20 C ... 100 C, 0 C ... 250 C,

150 C ... 900 C, additional range:

200 C ... 1500 C (option) *

20 C ... 100 C, 0 C ... 250 C,


200 C ... 1500 C (option) *

20 C ... 100 C, 0 C ... 250 C,


200 C ... 1500 C (option for PI 400)

Frame rate 120 Hz 128 Hz *** 80 Hz

Lenses (FOV) 23 x 17 / f = 10 mm or6 x 5 / f = 35.5 mm or

41 x 31 / f = 5.7 mm or

72 x 52 / f = 3.3 mm

23 x 17 ** / f = 10 mm or6 x 5 / f = 35.5 mm or

41 x 31 ** / f = 5.7 mm or

72 x 52 / f = 3.3 mm

38 x 29 / f = 15 mm or62 x 49 / f = 8 mm or

13 x 10 / f = 41 mm or

80 x 58 / f = 7 mm

Thermal

sensitivity (NETD)

0.08 K with 23 x 17 FOV / F = 0.8

0.3 K with 6 x 5 FOV / F = 1.6

0.1 K with 41 x 31 FOV and

72 x 52 FOV / F = 1

0.08 K with 23 x 17 FOV / F = 0.8

0.3 K with 6 x 5 FOV / F = 1.6

0.1 K with 41 x 31 FOV and

72 x 52 FOV / F = 1

PI 400: 0.08 K

PI 450: 0.04 K mit 38 x 29 FOV / F = 0.8

PI 400: 0.08 K

PI 450: 0.04 K mit 62 x 49 FOV / F = 0.8

PI 400: 0.1 K

PI 450: 0.06 K mit 13 x 10 FOV / F = 1.0

Option for visual camera

(only for BI-SPECTRAL camera)

Optica l reso lution: 640 x 480 pi xels

Frame rate: 32 Hz ***

Lens (FOV): PI 200: 54 x 40,

PI 230: 30 x 23

Accuracy 2 C or 2 %, whichever is great er 2 C or 2 %, whichever is great er 2 C or 2 %, whichever is greater

PC interface USB 2.0 / optional USB to GigE (PoE)

conversion

USB 2.0 / optional USB to GigE (PoE)

conversion

USB 2.0 / optional USB to GigE (PoE)

conversion

Process

interface

(PIF)

Standard PIF 0 10 V input, digital input

(max. 24 V), 0 10 V output

0 10 V Einput, digital input

(max. 24 V), 0 10 V output

0 10 V input, digital input

(max. 24 V) , 0 10 V output

Industrial PIF

(optional)

2 x 0 10 V inputs, digital input (max. 24 V),

3 x 0 10 V outputs, 3 x relays

(0 30 V / 400 mA), fail-safe relays

2 x 0 10 V inputs, digital input

(max. 24 V), 3 x 0 10 V outputs,

3 x relays (0 30 V / 400 mA), fail-safe relays

Ambient temperature (TUmg) 0 C ... 50 C 0 C ... 50 C PI 400: 0 C ... 50 C / PI 450: 0 C ... 70 C

Storage temperature 40 C ... 70 C 40 C ... 70 C PI 400: 40 C ... 70 C

PI 450: 40 C ... 85 C

Relative humidity 20 80 %, non-condensing 20 80 %, non-condensing 20 80 %, non-condensing

Enclosure (size/ rating) 45 mm x 45 mm x 62 mm / IP 67 (NEMA 4) 45 mm x 45 mm x 62 mm / IP 67 (NEMA 4) 46 mm x 56 mm x 90 mm / IP 67 (NEMA 4)

Weight 195 g, incl. lens 215 g, incl. lens 320 g, incl. lens

Shock/ vibration Shock: IEC 60068-2-27 (25 g und 50 g)

Vibration: IEC 60068-2-6 (sinus-shaped)/

IEC 60068-2-64 (broadband noise)

Shock: IEC 60068-2-27 (25 g und 50 g)



Shock: IEC 60068-2-27 (25 g und 50 g)



Tripod mount 1/4 - 20 UNC 1/4 - 20 UNC 1/4 - 20 UNC

Voltage supply via USB via USB via USB

Scope of supply (standard) USB camera with 1 lens

USB cable (1 m)

Table-top tripod

PIF cable with connecting terminal strip (1 m)

optrisPI Connect software package Aluminium case

USB camera with 1 lens and

BI-SPECTRAL technology

USB cable (1 m)

Table-top tripod

Focus tool PIF cable with connecting terminal strip (1 m)

optrisPI Connect software package

Aluminium case

USB camera with 1 lens

USB cable (1 m)

Table-top tripod

PIF cable with connecting terminal strip (1 m)

optrisPI Connect software package Aluminium case (PI400)

Robust hard shell case (PI 450)

Compact infrared

cameras for fast

online applications,

including line scanning

10

Technical data


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*** The following options can be set:

Option 1 (IR with 96 Hz at 160 x 120 px; VIS with 32 Hz at 640 x 480 px)Option 2 (IR mit 128 Hz at 160 x 120 px; VIS with 32 Hz at 596 x 447 px)

1)Only applies when lens protection tube is used

Optics calculator:

www.optris.com/optics-calculator

PI 450 G7 PI 640 PI 1M

IR IR IR

FPA, uncooled (25 m x 25 m) FPA, uncooled (17 m x 17 m) CMOS (15 m x 15 m)

382 x 288 pixels 640 x 480 pixels VGA 764 x 480 pixels @ 32 Hz

382 x 288 pixels @ 80 Hz (switchable to 27 Hz)

72 x 56 pixels @ 1 kHz

7.9 m 7.5 13 m 0.92 1.1 m

200 ... 1500 C 20 ... 100 C, 0 ... 250 C, 150 ... 900 C 450 ... 1800 C (27 Hz mode)

500 ... 1800 C (80 Hz and 32 Hz mode)

600 ... 1800 C (1 kHz mode)

80 Hz / switchable to 27 Hz 32 Hz Up to 1 kHz

38 x 29 / f = 15 mm or62 x 49 / f = 8 mm or

80 x 58 / f = 7 mm

33 x 25 / f = 19 mm or15 x 11 / f = 41.5 mm or

60 x 45 / f = 10 mm or

90 x 66 / f = 7 mm

FOV @ 764 x 480 px: FOV @ 382 x 288 px:87 x 62 (f = 6 mm) 51 x 40 (f = 6 mm)

51 x 33 (f = 12 mm) 27 x 20 (f = 12 mm)

39 x 25 (f = 16 mm) 20 x 15 (f = 16 mm)

26 x 16 (f = 25 mm) 13 x 10 (f = 25 mm)

13 x 8 (f = 50 mm) 7 x 5 (f = 50 mm)

9 x 5 (f = 75 mm) 4 x 3 (f = 75 mm)

130 mK 75 mK < 1 K (700 C)

< 2 K (1000 C)

2 C o r 2 %, wh ichever is g reater 2 C o r 2 %, wh icheve r is greater 2 % of reading (objec t temperature


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optrisPI LightWeightEXTRA LIGHT CAMERA WITH MINI PC

The infraredcamera for ight

applications

Complete radiometric

IR inspection with 382 x 288 pixelsat 12 ms per picture

380 g design (two piece) with

minimized camera head weight

Simultaneous 20 Hz video signal

generation parallel to 35 Hz

radiometric recording on the module

Flexible PI Connect software for

data recording and analysis

GigE connection for post ight

video downloading and software

customization via remote desktop

Supports HD video camera;

read-out over additional USB

connection

General specicationsLightweight PC (PI NetBox)

Operating temperature 0 ... 50 C

Storage temperature 20 .. . 50 C

Relative humidity 10 ... 95 %, non-condensing

Dimensions 112 x 58 x 54 mm

Weight (NetBox+PI) 380 g

Vibration IEC-2-6: 3G, 11 200 Hz, every axis

Shock IEC-2-27: 50G, 11 ms, every axis

Operating system Windows XP Professional

Electrical specicationsLightweight PC (PI NetBox)

Voltage supply 8 ... 48 V DC or Power over Ethernet (PoE/ 1000 BASE-T)

Power consumption 9.5 W (+ additional 2.5W for PI camera)

Cooling Active (integ rated fan)

Module COM Expressmini embedded board

Processor IntelAtom Z530/ 1.6 GHz

Hard drive 4 GB SSD

RAM 1 GB (DDR2, 533 MHz)

Connections 2x USB 2.0, 1x Mini-USB 2.0 (slave mode), TVout, Ethernet (Gigabit Ethernet)

Memory card slots micro SDHC card (up to 32 GB)

Additional features Remote control recording start and stop via switch on camera, 6 status LEDs

General specicationsoptrisPI camera head

Measurement range 20 .. . 900 C

Spectral range 7.5 13 m

Accuracy 2 % or 2 C

Lens 62 FOV (38 FOV optional)

Optical Resolution 382 x 288 pixels



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13

optrisPI NetBoxMINI PC FOR OPTRISPI SERIES

Standalonesolution in

thermal

monitoring

Miniature PC for PI 160/ 4xx

standalone operation or for cableextension

Supports 120 Hz (PI 160) through to

70 Hz (PI 4xx) framerate

Integrated watchdog function

Installation of additional user

software possible

Processor: IntelAtomTMz530 @ 1.6

GHz, 4 GB SSD, 1 GB RAM

Status LEDs

Connections: 3x USB 2.0, 1x mini

USB in slave mode, VGA/ Video,Gigabit Ethernet, micro SDHC card

(up to 32 GB)

Operating system: Windows XP

Professional

Wide supply voltage range: 8 48 V DC

or Power over Ethernet (PoE)

Low power consumption (max. 9.5 W)

Up to 20 m USB high temperature

USB cable, extendable to up to 100 m

ethernet cable (PoE)

General specications

Operating temperature 0 50 C

Storage temperature 20 .. . 75 C

Relative humidity 10 ... 95 %, non-condensing

Material (casing) anodized aluminium


Weight 280 g

Vibration IEC-2-6: 3G, 11 200 Hz, every axis

Shock IEC-2-27: 50G, 11 ms, every axis

Operating system Windows XP Professional

Electrical specications

Voltage supply 8 ... 48 V DC or Power over Ethernet (PoE/ 1000 BASE-T)

Power consumption 9.5 W (+ additional 2.5W for PI camera)

Cooling Passive (active with integrated fan for ambient temperatures over 50 C)

Module COM Expressmini embedded board

Processor IntelAtom Z530/ 1.6 GHz

Hard drive 4 GB SSD

RAM 1 GB (DDR2, 533 MHz)

Connections 3x USB 2.0, 1x Mini-USB 2.0 (slave mode), VGA/TVout, Ethernet (Gigabit Ethernet)

Memory card slots micro SDHC card (up to 32 GB)

Additional features 6 status LEDs (L1-L6)

Ethernet communication over network

848 V DC orPower over Ethernet (PoE)

PI Connect Server

PoEPC

PI Connect

Network / Internet


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optrisUSB Server GigabitSIMPLE CABLE EXTENSION

Simple cableextension for the

optrisPI series

Fully compatible with USB 2.0,

Data transfer rate 1.5 / 12 / 480 mbps,USB transfer modes: control, bulk,

interrupt, isochronous

Network connection via Gigabit

Ethernet

For all models in the optrisPI series

Full TCP/IP support incl. routing

and DNS

Two independent USB connections

Power vie PoE or external voltage

supply at 24 48 V DC

Galvanic isolation 500 VRMS

(network connection)

Remote conguration via web-based

management

Certied technology from

Wiesemann & Theis

Technical data

USB connections 2 x USB A Port

USB speed 480 Mbit/s

Network 10/100/1000 BaseT (max. 1000 Mbit/s)

Power supply Power over Ethernet (PoE) class 3 (6.49 12.95 W) or

via screw terminal DC 24 V ... 48 V (+/10 %)

Power consumption External power supply (24 V DC) without USB devices: typ. 120 m A

External power supply (24 V DC) with 2 USB devices each 2.5 W : typ. 420 mA

Ambient temperature Storage: 40 ... 85 C

In operation, individually assembled: 0 ... 50 C

Permissible relativehumidity

0 95 % (non-condensing)

Casing Compact plastic casing for DIN rail mount, 105 x 75 x 22 mm

Weight 200 g

Contents 1 x USB-Server Gigabit

24 V DC wall plug transformer

Quick guide*

* included on PI Connect CD or Compact Connect CD:

USB-Redirec tor

WuTili ty Managemen t Tool

Operating instructions (DE / EN)

Protocols

USB protocols USB 1.0 / 1.1 / 2.0 Control / Bulk / Interrupt / Isochronous

Protocols for direct

network connection

TCP/IP: Socket

Auxilia ry protocols : ARP, DHCP, HTTP, PING Inventory keeping, group management

Connection options

Network / Internet

PCPI Connect /

CompactConnect

PoE

24 48 V DC orPower over Ethernet


15/24


15

optrisCoolingJacketUNIVERSAL PROTECTIVE HOUSING FOR

COOLING UP TO 315 C

Universalprotection for the

optrisPI series

under harsh

industrial

environments

Operation at ambient temperatures

of up to 315 C

Also available as protective casing

with cooling function up to 180 C

Air/Water cooling with integrated

air purging and optional protective

windows

Modular design for easy tting of

different devices and lenses

Trouble-free, on the spot sensor

removal via quick-release chassis

Integration of additional components

like PI NetBox, USB server gigabit

and Industrial Process Interface (PIF)

in the extended version

CoolingJacket Advanced Standard versionCoolingJacket Advanced Extended version

approx. 271

142

166

142

166

approx. 426

Technicaldata

CoolingJacket CoolingJacketAdvanced Standard

CoolingJacketAdvanced Extended

Protective rating IP 65 IP 65 IP 65

Ambient

temperature

up to 180 C up to 315 C1) up to 315 C1)

Relative

humidity

10 ... 95 %,

non-condensing

10 ... 95 %,

non-condensing

10 ... 95 %,

non-condensing

Material (casing) V2A V2A V2A

Dimensions 237 mm x 117 mm x 138 mm 271 mm x 166 mm x 182 mm 426 mm x 166 mm x 182 mm

Weight 4.5 kg 5.7 kg 7.8 kg

Air purge collar G1/4 internal threadG3/8 external thread

G1/4 internal threadG3/8 external thread

G1/4 internal threadG3/8 external thread

Cooling water

ttings

G1/4 internal thread

G3/8 external thread





Cooling water

pressure

max. 15 bar (217 psi) max. 15 bar (217 psi) max. 15 bar (217 psi)

Contents CoolingJacket, consisting

of casing and chassis

CoolingJacket Advanced,

consisting of casing with

mounting brackets, chassis

and focusing unit or front

attachment

Assembly instructions

CoolingJacket Advanced,

consisting of casing with

mounting brackets, chassis

and focusing unit or front

attachment

Mounting accessories for

PI Netbox or

USB Server Gigabit Industrial PIF

Assembly instructions

1)Cable for up to 250 C ambient temperature as well as cable cooling for up to 315 C available.

Dimensions in mm

229

114

138

8

8.9

0

R5

CoolingJacket


16/2416

optrisIndustrial Process InterfaceWITH FAIL-SAFE MONITORING

Camera andprocess control

for use in an

industrial

environment

Industrial Process Interface with

3 analog / alarm outputs, 2 analoginputs, 1 digital input, 3 alarm relays

500 V ACRMSisolation voltage

between camera and process

Separate fail-safe relay output

The PI hardware with all cable

connections and the PI Connectsoftware are permanently monitored

during operation

General specications

Protective rating IP65 (NEMA-4)

Ambient temperature 30 C ... 85 C

Storage temperature 30 C ... 85 C

Humidity 10 95 %

Vibrational stability IEC 60068-2-6 (non condensing)/ IEC 60068-2-64 (broadband noise)

Shock stability IEC 60068-2-27 (25 g and 50 g)

Weight 610 g (with 5 m cable)

Cable lengths 5 m HT cable (standard), optional 10 m and 20 m

Electrical specications

Voltage supply 5 24 V DC

LED indicators 2 green LEDs for voltage and fail safe / 3 red LEDs for alarm relay status

Isolation 500 V ACRMSbetween PI camera und process

Outputs 3 analog / alarm outputs

3 alarm relays1)

Inputs 2 analog inputs

1 digital input

Ranges 0 10 V (for AO 1 3)2)

0 30 V / 400 mA (for alarm relays DO1 3)

0 10 V (for AI 1 2)

24 V (for DI)

Programmable functions

Analog inputs Emissivity setting

Ambient temperature compensation

Reference temperature

Uncommitted value

Flag control

Triggered snapshots, triggered recordings, triggered line scan camera

Digital input Flag control

Triggered snapshots, triggered recordings, triggered line scan camera

Analog outputs Main measurement range

Measurement range

Internal temperature

Flag status

1)active when AO1, 2 or 3 is / are programmed as alarm output2)dependent on supply voltage

Alarm

Frame sync.

Fail-Safe

External communication


17/24


PCPI Connect

[6]

5 24 V DC

[1]

[3]

[4]

[5]

[2] R

PLC

Vcc

Digital INLow = OK

High = FS

FS

open [15]

17

Fail-Safe-Status:

Normal: Relais closed LED on

Alarm: Relais open LED off

Fail-safe monitoring states

[1] Loss of PIF power supply

[2] Cable break in fail-safe cable

[3] Interruption of PI-PIF

connector cable

[4] PI camera malfunction

[5] Loss of PI power supply/

Interruption of USB cable

[6] Loss of PI power supply/

Interruption of USB cable

PIF terminal box for convenientconnection of process cables

Example of fail-safe monitoring of the PI camera with connected PLC

Overview of programmable functions


18/2418

optrisPI ConnectSOFTWARE

ComprehensiveIR camera software

No additional costs

No licensing restrictions

Modern software with intuitive user interface

Remote control of camera via software

Display of numerous images in different windows

Compatible with Windows 7 and 8 as well as

Linux (ubuntu)

Includes license-free analysissoftware and full SDK

Video recording andsnapshot function(IR or BI-SPECTRAL)

Recording of video sequences and individual

images for later analysis or documentation

BI-SPECTRAL video analysis (IR and VIS) to

highlight critical temperatures

Adjustable frame rate to reduce data volume

Display of snapshot process for direct analysis

Various layout options for

individual customization

(window arrangement, toolbar)

Temperature display in C or F

Various language options including

translate function

Choice of individual measurement parameters

tailored to the respective application

Editing of the thermal image (ip, rotate)

Individual start options (full screen, hidden etc.)

1

High degree of individualizationfor customer-specic imaging3

5


19/24


19

Temperature data analysisand documentation

Triggered data gathering

Radiometric video sequences (*.ravi)

Radiometric snapshots (*.tiff)

Text les including comprehensive temperature

information for analysis in Excel (*.csv, *.dat)

Files with colour information for standard programs like

Photoshop or Windows Media Player (*.avi, *.tiff)

Data transfer in real time to other software programs via DLL

or COM-Port interfaces

Automatic processcontrol and quality control

Individual setting of alarm thresholds

depending on the process

BI-SPECTRAL monitoring mode(IR and VIS) for easy orientation at the

measuring point

Denition of visual or acoustic alarms and

analog data output

Analog and digital signal input (parameter)

External communication of software via Comports, DLL

Adjustment of thermal image via reference values

Detailed online andofine data analysis

Real time temperature information in main

window, as digital display or graphic display

Detailed analysis with the help of measurement

elds, automatic hotspot and coldspot search

Logical linking of temperature information

(measurement eld discrepancy, image

subtraction)

Slow-motion replay of radiometric datasets and

analysis even without connected camera Editing of sequences, e.g. cut and save individual images

Various colour palettes to highlight thermal contrasts

6

4

2


20/24

Layout example for display of line s can

camera function

Simple monitoring of processes

with limited visual access

Indirect visualization

of heat distribution in

ovens via camera

installation at oven exit

160 pixels 200 pixels

Increase in the number

of pixels, e.g. from

160 pixels to 200 pixels

by using diagonal screen

measurement

Lines have FOV of up to 100 for

detailed process analysis, e.g on wide

conveyor belts

any number of lines

200 pixels

100

Up to 128 Hz data recording

of unlimited lines which in turn

produce a thermal image of any

given resolution

The advantages

Example of usage:

rotary kiln in the chemical industry

Heating zone Cooling zone

IR camera

20

The optrisPI Connect software is

equipped with a line scan camerafunction. The line scanner is primarily

used for processes involving moving

measurement objects, like rotary kiln

measurements or large quantities on

conveyor belts (batch process).

For the

measurement

of moving

objects

optrisPI ConnectLINE SCAN CAMERA SOFTWARE MODE

Step 1

Activation of the line scan

camera function and denition

of the position of the lines in

the thermal image. For this

the camera itself serves as an

orientation aid.

Step 2

Conguration of line scanfunction, e.g. number of lines

displayed or set trigger for

automatic saving of images.

Step 3

Denition of individual layouts,

e.g. display of saved images

in the snapshot process.

Only 3 steps

to initializethe function

Reference pyrometer

Product


21/24


Measuring field of optrisPI

infrared camera using a 23 x 17 lens

IFOV10 mm

5 mm

1.26 mm

DF

OV

2.04m

4m2m

21

HFOV

Horizontal expansion of the total measuringeld on the object plane.

VFOV

Vertical expansion of the total measuring eld

on the object plane

IFOV

Size of individual pixels on the object plane

DFOV

Diagonal expansion of the total measuring eld

on the object plane

MFOV

Recommended, smallest measuring object size

of 3 x 3 pixels

Precise measuring

at various distances

A choice of lenses makes it possible

for you to precisely measure objects

at various distances, from close and

standard distances right up to large

distances.

With infrared cameras there are

various parameters which display

the relationship between the distance

from the measuring object and the

size of the pixel on the object plane.

In choosing the correct lens, the

following should be taken into

account:

Optical dataOPTICS

Measurement eld sizesfor any given distance can

be calculated online at

www.optris.com/optics-calculator

Optics calculator

0.5m

0.81 m0.2 m

VFOV

1.20m

HFOV

1.61m


22/24

Optical dataOPTICS

Table with examples showing which measurement field sizes and pixel si zes will be reached at which di stance. For optimal configuration of the camera there are various

lenses available. Wide angle lenses have radial distortion due to the angle of their aperture. The PI Connect software has an algorithm which corrects this distortion.

PI 160 / 200

160 x 120 px Focallength

[mm]

Angle

Minimum

measurement

distance*

Distance to measurement object [m]

0.02 0.1 0.2 0.3 0.5 1 2 4 6 10 30 100

O23

Standard lens

10 23

17

29

2.52 mrad

0.2 m HFOV [m]

VFOV [m]

DFOV [m]

IFOV [mm]

0.008

0.006

0.010

0.1

0.040

0.030

0.051

0.3

0.08

0.06

0.10

0.5

0.12

0.09

0.15

0.8

0.20

0.15

0.26

1.3

0.40

0.30

0.51

2.5

0.81

0.60

1.02

5.0

1.61

1.20

2.04

10.1

2.42

1.79

3.06

15.1

4.0

3.0

5.1

25.2

12.1

9.0

15.3

75.6

40.3

29.9

51.1

252.0

O6

Telephoto lens

35.5 6

5

8

0.71 mrad

0.5 m HFOV [m]

VFOV [m]

DFOV [m]

IFOV [mm]

0.06

0.04

0.07

0.4

0.11

0.08

0.14

0.7

0.23

0.17

0.28

1.4

0.45

0.34

0.56

2.8

0.68

0.50

0.84

4.2

1.1

0.8

1.4

7.1

3.4

2.5

4.2

21.2

11.3

8.4

14.1

70.5

O48

Wide angle lens

5.7 41

31

52

4.72 mrad

0.2 m HFOV [m]

VFOV [m]

DFOV [m]

IFOV [mm]

0.015

0.011

0.019

0.1

0.076

0.055

0.097

0.5

0.15

0.11

0.19

0.9

0.23

0.16

0.29

1.4

0.38

0.27

0.49

2.4

0.76

0.55

0.97

4.7

1.51

1.09

1.95

9.5

3.02

2.19

3.90

18.9

4.53

3.28

5.85

28.3

7.6

5.5

9.7

47.2

22.7

16.4

29.2

141.7

75.6

54.7

97.5

472.3

O72

Wide angle lens

3.3 72

52

95

9.08 mrad

0.2 m HFOV [m]

VFOV [m]

DFOV [m]

IFOV [mm]

0.029

0.020

0.043

0.2

0.145

0.098

0.217

0.9

0.29

0.20

0.43

1.8

0.44

0.29

0.65

2.7

0.73

0.49

1.09

4.5

1.45

0.98

2.17

9.1

2.91

1.95

4.34

18.2

5.81

3.90

8.68

36.3

8.72

5.85

13.02

54.5

14.5

9.8

21.7

90.8

43.6

29.3

65.1

272.5

145.3

97.5

217.0

908.2

PI 400 / 450

382 x 288 px Focalle

ngth

[mm]

Angle

Minimu

m

measur

ement

distanc

e*


0.02 0.1 0.2 0.3 0.5 1 2 4 6 10 30 100

O38

Standard lens

15 38

29

49

1.81 mrad

0.2 m HFOV [m]

VFOV [m]

DFOV [m]

IFOV [mm]

0.014

0.010

0.018

0.1

0.069

0.051

0.092

0.2

0.14

0.10

0.18

0.4

0.21

0.15

0.28

0.5

0.35

0.25

0.46

0.9

0.69

0.51

0.92

1.8

1.39

1.02

1.84

3.6

2.77

2.03

3.68

7.3

4.16

3.05

5.52

10.9

6.9

5.1

9.2

18.1

20.8

15.2

27.6

54.4

69.3

50.8

92.0

181.3

O13

Telephoto lens

41 13

10

17

0.61 mrad

0.5 m HFOV [m]

VFOV [m]

DFOV [m]

IFOV [mm]

0.12

0.09

0.15

0.3

0.23

0.17

0.29

0.6

0.47

0.35

0.58

1.2

0.94

0.70

1.17

2.5

1.40

1.05

1.75

3.7

2.3

1.7

2.9

6.1

7.0

5.2

8.8

18.4

23.4

17.5

29.2

61.2

O62

Wide angle lens

8 62

49

74

3.14 mrad

0.5 m HFOV [m]

VFOV [m]

DFOV [m]

IFOV [mm]

0.024

0.018

0.030

0.1

0.120

0.090

0.150

0.3

0.24

0.18

0.30

0.6

0.36

0.27

0.45

0.9

0.60

0.45

0.75

1.6

1.20

0.90

1.50

3.1

2.40

1.80

3.00

6.3

4.80

3.60

6.00

12.6

7.20

5.41

8.99

18.8

12.0

9.0

15.0

31.4

36.0

27.0

45.0

94.2

119.9

90.1

149.9

314.0

O80

Wide angle lens

7,33 80

58

104

3.41 mrad

0.2 m HFOV [m]

VFOV [m]

DFOV [m]

IFOV [mm]

0.167

0.111

0.255

0.3

0.33

0.22

0.51

0.7

0.50

0.33

0.8

1.0

0.8

0.55

1.3

1.7

1.7

1.1

2.5

3.4

3.3

2.2

5.1

6.8

6.7

4.4

10.2

13.6

10.0

6.6

15.3

20.5

16.7

11.1

25.5

34.1

50.1

33.2

76.4

102.3

167.0

110.7

254.5

341.1

* Please note: The measurement accuracy of the camera may lie outside of the specifications for distances below the defined minimum measurement distance.

22


23/24


PI 640


[mm]

Angle

Minimum

measurement

distance*


0.1 0.2 0.3 0.5 1 2 4 6 10 30 100

O33

Standard lens

18.7 33

2541

0.909 mrad

0.2 m HFOV [m]

VFOV [m]DFOV [m]

IFOV [mm]

0.059

0.0440.075

0.1

0.12

0.090.15

0.2

0.18

0.130.22

0.3

0.30

0.220.37

0.5

0.59

0.440.75

0.9

1.19

0.881.50

1.8

2.37

1.773.00

3.6

3.56

2.654.50

5.5

5.9

4.47.5

9.1

17.8

13.222.5

27.3

59.3

44.174.9

90.9

O15

Tele lens

41,5 15

11

19

0,41 mrad

0,4 m HFOV [m]

VFOV [m]

DFOV [m]

IFOV [mm]

0.03

0.02

0.03

0.0

0.05

0.04

0.07

0.1

0.08

0.06

0.10

0.1

0.13

0.10

0.16

0.2

0.26

0.20

0.33

0.4

0.52

0.39

0.66

0.8

1.05

0.79

1.31

1.6

1.57

1.18

1.97

2.5

2.6

2.0

3.3

4.1

7.9

5.9

9.8

12.3

26.2

19.7

32.8

41.0

O60

Wide angle lens

10.5 60

45

75

1.62 mrad

0.2 m HFOV [m]

VFOV [m]

DFOV [m]

IFOV [mm]

0.115

0.082

0.155

0.2

0.23

0.16

0.31

0.3

0.35

0.25

0.46

0.5

0.58

0.41

0.77

0.8

1.15

0.82

1.55

1.6

2.31

1.65

3.09

3.2

4.62

3.30

6.18

6.5

6.92

4.95

9.27

9.7

11.5

8.2

15.5

16.2

34.6

24.7

46.4

48.6

115.4

82.4

154.6

161.9

O90

Super wide

angle lens

7.33 90

66

120

2.32 mrad

0.2 m HFOV [m]

VFOV [m]

DFOV [m]

IFOV [mm]

0.203

0.130

0.356

0.2

0.41

0.26

0.71

0.5

0.61

0.39

1.07

0.7

1.01

0.65

1.78

12

2.03

1.30

3.56

2.3

4.06

2.60

7.12

4.6

8.11

5.20

14.24

9.3

12.17

7.79

21.37

13.9

20.3

13.0

35.6

23.2

60.8

39.0

106.8

69.6

202.8

129.9

356.1

231.9

PI 1M


[mm]

Angle

Minimum

measurement

distance*


0.1 0.2 0.3 0.5 1 2 4 6 10 30 100

OF6 6 51

40

64

2.50 mrad

0.5 m HFOV [m]

VFOV [m]

DFOV [m]

IFOV [mm]

0.96

0.72

1.25

2.5

1.91

1.44

2.51

5.0

3.82

2.88

5.02

10.0

5.73

4.32

7.53

15.0

9.6

7.2

12.5

25.0

28.7

21.6

37.6

75.0

95.5

72.0

125.5

250.0

95.5

72.0

125.5

250.0

OF12 12 27

20

33

1.25 mrad

0.2 m HFOV [m]

VFOV [m]

DFOV [m]

IFOV [mm]

0.10

0.07

0.12

0.3

0.14

0.11

0.18

0.4

0.24

0.18

0.30

0.6

0.48

0.36

0.60

1.3

0.96

0.72

1.20

2.5

1.91

1.44

2.39

5.0

2.87

2.16

3.59

7.5

4.8

3.6

6.0

12.5

14.3

10.8

17.9

37.5

47.8

36.0

59.8

125.0

OF16 16 20

15

25

0.94 mrad

0.2 m HFOV [m]

VFOV [m]

DFOV [m]

IFOV [mm]

0.07

0.05

0.09

0.2

0.11

0.08

0.13

0.3

0.18

0.14

0.22

0.5

0.36

0.27

0.45

0.9

0.72

0.54

0.90

1.9

1.43

1.08

1.79

3.8

2.15

1.62

2.69

5.6

3.6

2.7

4.5

9.4

10.7

8.1

13.5

28.1

35.8

27.0

44.9

93.8

OF25 25 13

10

16

0.60 mrad

0.5 m HFOV [m]

VFOV [m]

DFOV [m]

IFOV [mm]

0.023

0.017

0.029

0.1

0.05

0.03

0.06

0.1

0.07

0.05

0.09

0.2

0.11

0.09

0.14

0.3

0.23

0.17

0.29

0.6

0.46

0.35

0.57

1.2

0.92

0.69

1.15

2.4

1.38

1.04

1.72

3.6

2.3

1.7

2.9

6.0

6.9

5.2

8.6

18.0

22.9

17.3

28.7

60.0

OF50 50 7

5

8

0.30 mrad

1.5 m HFOV [m]

VFOV [m]

DFOV [m]

IFOV [mm]

0.06

0.04

0.07

0.2

0.11

0.09

0.14

0.3

0.23

0.17

0.29

0.6

0.46

0.35

0.57

1.2

0.69

0.52

0.86

1.8

1.1

0.9

1.4

3.0

3.4

2.6

4.3

9.0

11.5

8.6

14.4

30.0

OF75 75 4

3

5

0.20 mrad

2.0 m HFOV [m]

VFOV [m]

DFOV [m]

IFOV [mm]

0.08

0.06

0.10

0.2

0.15

0.12

0.19

0.4

0.31

0.23

0.38

0.8

0.46

0.35

0.57

1.2

0.8

0.6

1.0

2,0

2.3

1.7

2.9

6.0

7.6

5.8

9.6

20.0

23


24/24

Optris GmbH

Ferdinand-Buisson-Str. 14

13127 Berlin Germany

Phone: +49 (0)30 500 197-0

Fax: +49 (0)30 500 197-10

E-mail: [email protected]

innovative infrared technologySpecication

saresubjecttochangewithoutnoticeInfraredcameras-BR-E2015-11-B

PI 1Min VGAresolution


[mm]

Angle

Minimum

measurement

distance*


0,1 0,2 0,3 0,5 1 2 4 6 10 30 100

87 x 62 6 87

62

97

2.50 mrad

0.5 m HFOV [m]

VFOV [m]

DFOV [m]

IFOV [mm]

0.96

0.60

1.13

1.3

1.91

1.20

2.26

2.5

3.82

2.40

4.51

5.0

7.64

4.80

9.02

10.0

11.46

7.20

13.53

15.0

19.1

12.0

22.6

25.0

57.3

36.0

67.7

75.0

191.0

120.0

225.6

250.0

51 x 33 12 51

33

59

1.25 mrad

0.2 m HFOV [m]

VFOV [m]

DFOV [m]

IFOV [mm]

0.19

0.12

0.23

0.3

0.29

0.18

0.34

0.4

0.48

0.30

0.56

0.6

0.96

0.60

1.13

1.3

1.91

1.20

2.26

2.5

3.82

2.40

4.51

5.0

5.73

3.60

6.77

7.5

9.6

6.0

11.3

12.5

28.7

18.0

33.8

37.5

95.5

60.0

112.8

125.0

39 x 25 16 39

25

46

0.94 mrad

0.2 m HFOV [m]

VFOV [m]

DFOV [m]

IFOV [mm]

0.14

0.09

0.17

0.2

0.21

0.14

0.25

0.3

0.36

0.23

0.42

0.5

0.72

0.45

0.85

0.9

1.43

0.90

1.69

1.9

2.87

1.80

3.38

3.8

4.30

2.70

5.08

5.6

7.2

4.5

8.5

9.4

21.5

13.5

25.4

28.1

71.6

45.0

84.6

93.8

26 x 16 25 26

16

30

0.60 mrad

0.5 m HFOV [m]

VFOV [m]

DFOV [m]

IFOV [mm]

0.046

0.029

0.054

0.1

0.09

0.06

0.11

0.1

0.14

0.09

0.16

0.2

0.23

0.14

0.27

0.3

0.46

0.29

0.54

0.6

0.92

0.58

1.08

1.2

1.83

1.15

2.17

2.4

2.75

1.73

3.25

3.6

4.6

2.9

5.4

6.0

13.8

8.6

16.2

18.0

45.8

28.8

54.1

60.0

13 x 8 50 13

8

15

0,30 mrad

1.5 m HFOV [m]

VFOV [m]

DFOV [m]

IFOV [mm]

0.11

0.07

0.14

0.2

0.23

0.14

0.27

0.3

0.46

0.29

0.54

0.6

0.92

0.58

1.08

1.2

1.38

0.86

1.62

1.8

2.3

1.4

2.7

3.0

6.9

4.3

8.1

9.0

22.9

14.4

27.1

30.0

9 x 5 75 9

5

10

0.20 mrad

2,0 m HFOV [m]

VFOV [m]

DFOV [m]

IFOV [mm]

0.15

0.10

0.18

0.2

0.31

0.19

0.36

0.4

0.61

0.38

0.72

0.8

0.92

0.58

1.08

1.2

1.5

1.0

1.8

2.0

4.6

2.9

5.4

6.0

15.3

9.6

18.0

20.0

Optical dataOPTICS

INFRARED Camera, PI Brochure

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