Information Systems & Technologies VG KARIER fileVIST Group MISSION Increasing – Operations...
Transcript of Information Systems & Technologies VG KARIER fileVIST Group MISSION Increasing – Operations...
VIST Group MISSION
Increasing – Operations efficiency and safety– Control of equipment usage– Labor productivity– Sustainability– Safety
Decreasing– Operation costs – Negative staff influence– Maintenance costs
Developing and deploying Hi-Tech solutions in key sectors of the industry
SOLUTIONS BY INDUSTRIES AND BRANCHES
• Mining
• Mining Equipment Manufactories
• Railway
• Transport
• Construction
VIST Group:Headquarter - MoscowBranch Offices- Kemerovo, Mezhdurechensk, Stary Oskol, Apatity, Zheleznogorsk, Magnitogorsk Subsidiary companies
-VISTGroup Tekhnicheskiy Centr, Kryvyi Rih (Ukraine)-VIST Sensor, Minsk (Belarus)-BV International, Danvers, Mass., (USA)
Kemerovo
Mezhdurechensk
Kryvyi Rih(Ukraine)
Minsk (Belarus)
MoscowApatiti
ZheleznogorskStary Oskol
Magnitogorsk
Danvers (USA)
VIST Group STRUCTURE
VG KARIER Mine Fleet Management System
More than 20 years in the market
Own development of Software and Hardware
More than100 high qualified employees involved in design,
development, deployment and support
More than 50 Mine Fleet Management Systems
deployments
Russian Government Award for VG Karier
Mine Fleet Management System
in 2009
Member or the Russian Silicon Valley Skolkovo
with the Intelligent Mine project
Flexible solutions with guarantee
quality
BENEFITS FROM CHOOSING VIST Group
VG KARIER Mine Fleet Management System
VIST Group PARTNERS• Belorussian Autoworks “BELAZ”• OMZ Group (Mining Excavator Producer)• GPFK• BV International• Oracle• Cisco Systems• Motorola• Aplicom Oy• Tamtron Oy• Vulcan• OMZ - Group• NAVIS• ROHDE&SCHWARZ• HP• IBM• Skolkovo• Association GLONASS/GNSS Forum• Saint Petersburg State Mining University
VG KARIER Mine Fleet Management System
• Severstal
• Magnitogorsk Iron and Steel Works
• LUTEK
• Siberian Coal Energy Company (SUEK)
• SDS
• SDS - AGRO
• EVRAZ
• METALLOINVEST
• ArcelorMittall
• Joint Venture "ERDENET“
• Mechel
• POLIMETALL (Gold)• Eurochem• ENRC• SSGPO• KuzbassRazrezUgol• Metinvest• POLUS Gold• NLMK• DGK• UGMK• EN+• SMR
SOME VIST Group CLIENTS
VG KARIER Mine Fleet Management System
KARIER Benefits
Increased Mining Fleet Productivity
Reduced operational costs and fuel consumption
Increased Mining Machine Durability and Life Cycle
Increased Safety of Mining Works
Improved Mineral Quality Control
VG KARIER Mine Fleet Management System
KARIER Economic Benefits
The average efficiency of VG Karier calculation is based
on approved statistics from mining enterprises
•Fleet and excavators efficiency and productivity
increase by 5-12%
•Operation costs decrease by 2,5 – 7%
•Fuel consumption decrease by 10-15% (fuel
economy and improper use)
VG KARIER Mine Fleet Management System
Data from one of the customer (Gold Mine)
Costs item Estimation of cost decreasing Real achievement
Trucks Share parts 0,95 0,59
Tires 0,90 0,89
Fuel 0,93 0,91
Liquids 0,83 0,81
KARIER Economic Benefits
They haul the same value with less trucks (18 instead of 20)
after 1 year of VG Karier deployment
VG KARIER Mine Fleet Management System
Specific costs for the items
Specific costs1 st half of
20082 nd half of
2008
9 months of 2009
12 months of 2009
RUR/ м3*km 11,26 10,54 10,02 9,81
RUR/ t*km 5,12 4,68 4,47 4,35
Costs decreasing
• For hauling of one м3*km is 12%• For transportation one t*km is 15%.
KARIER Economic BenefitsData from one of the customer (Gold Mine)
VG KARIER Mine Fleet Management System
KARIER Economic Benefits
ArcelorMittal Kryvyi Rih, UkraineKARIER System First Year Usage Allowed:
• 12 % Fleet Efficiency Increase
• 7 % Fuel Consumption Decrease
• Increase Staff Responsibility and
Discipline
• Increase Sustainability and Truck
Technical Rate of Availability
• Eliminate Fuel Theft and Fleet Misuse
VG KARIER Mine Fleet Management System
KARIER Features
Automatic Dispatching and Optimization
Down Time Minimization
Payload Optimizing
Real-Time Management
Formal Business Messages Support
High Precision Machine Guidance
Time of Equipment Availability Increasing
Increased Mining Fleet Productivity
Use less trucks for the same hauling volumes
VG KARIER Mine Fleet Management System
KARIER Features
Increased Mining Equipment Durability and Life Cycle
Breach Monitoring and Management
Operating Parameters Control (speed, load, slope etc.)
Road quality monitoring
Servicing Planning
Equipment Health Monitoring
VG KARIER Mine Fleet Management System
KARIER Features
Improved Mineral Quality Control
Optimization with quality criteria
High Precision Machine Guidance
Drill Navigation and Sensor Monitoring
Bench Elevation and Bucket Positioning
Stockpile Management
Geological System Integration
VG KARIER Mine Fleet Management System
KARIER Features
Reduced operational costs and fuel consumption
Fuel Consumption Reducing
Exclude Fuel Theft
Down Time Minimization
Real-Time Reporting
Operating Parameters Control (speed, load, slope etc.)
Servicing Planning
Automatic Dispatching
Real time statistics is corresponds with surveyor measurements – full and real accounting of operations
VG KARIER Mine Fleet Management System
KARIER System Architecture
Mining EquipmentSensors,Health monitoring
systems System Server
GLONASSGPS
Control Center
ERP, MES, EAM, Geological etc.
EAMMine
Headquarter
Функционал
ERP
Geological systems
VG Holding
VG Fleet VG MineTruck
VG Skarex
VG Railway
VG Drill
VG Karier
VG Orders and Safety
KARIER Position in enterprise
VG KARIER Mine Fleet Management System
Motorola MESH
WiFi
WiMax
GSM
PTP and MTP links
Satellite Communications
KARIER Wireless Communication Systems
Enterprise Area
Public Roads
Railways
COMBINING
VG KARIER Mine Fleet Management System
KARIER On-Board Equipment
Industrial Rugged PCwith LCD Touch Screen
Wireless Communication Unit
Sensors, Diagnostic and Control Systems
Navigation System
Trucks
Excavators
Loaders
Drills
Trains
Dozers
Refuellers
Auxiliary Transport
VG KARIER Mine Fleet Management System
BENEFITS and FEATURES
KARIER On-Board EquipmentVIST Group Load, Fuel & Tire Pressure Monitoring System
•Load measuring•Fuel level and consumption measuring•Trip counting•Tire pressure control•Intuitive driver graphical interfaces•Three level payload light signaling to excavatoroperator•Data storage•Hydraulic cylinders charging assistance
SustainabilityMore than 4500 systems IN USETrucks manufacturer BELAZ approvalIndustrial Rugged Design
Can be installed to CAT, Komatsu, Hitachi, Terex etc or connected to their own system
VG KARIER Mine Fleet Management System
KARIER On-Board EquipmentVIST Group Truck Integral Diagnostic System
•Integral Multifunctional LCD Display•Truck Systems Health Control (engine, electric drives, hydraulic system, liquid system etc.)•Distributed Data Collection from Analog/Digital Sensors •Driver Video Assistance System•Load, Fuel & Tire Pressure Control System
BENEFITS and FEATURES
VG KARIER Mine Fleet Management System
KARIER On-Board EquipmentVIST Group Diagnostic and Control System VG SKAREX for EKG Excavator
•Integral Multifunctional LCD Display•Electrical Parameters Monitoring (currents, voltages, consumption etc.)•Mechanical Parameters Monitoring (vibrations, temperatures, inclinations etc.)•Digging Cycle Counting•Operation and Idle Time Counting•Excavator Systems Health Monitoring (engine, electric drives, hydraulic system, liquid system etc.)•Analog/Digital Sensors Readings •Operator Video Assistance System
BENEFITS and FEATURES
VG KARIER Mine Fleet Management System
KARIER Software Architecture
ERP, MES, EAM, Geological etc.
On-board PC Software
OracleDataBase
Enterprise KARIER Server
Applications Server Web-Server
Headquarter KARIER Server
Control CenterFat Client +
WEB- Interface
ALL USERSWEB-Interface
VG KARIER Mine Fleet Management System
KARIER Holding Structure
REMOTE OFFICESystem Users
Control CenterSystem Server and
System Users
ROUTER
MANAGEMENT OFFICESystem Users
ENTERPRISE
HEADQUATERSystem Users
GLONASSGPSSatellite
Communications
REMOTE ENTERPRISE
VG KARIER Mine Fleet Management System
KARIER Mine Fleet Management
Mapping
•Different Map Types Support (vector, bitmap)•Automatic Map Updating from Geological System•Configurable Graphics•Objects, Routes, Zones Creating and Editing•Playback option
Control Center Map
Web-interface map
KARIER Mine Fleet ManagementBusiness messages
Business MessagingSoftware
Driver – Voice and Text Messages
Low fuel level
Dispatch Manager
•Stop reasons•Breakages•Directions
•Notifications•Filling
•Automatic dispatching
•etc
Operator– Voice and Text Messages
Engineers
VG KARIER Mine Fleet Management System
KARIER Truck Management
Truck Plan Performance Real-Time Report
VG KARIER Mine Fleet Management System
KARIER Truck Management
Excavators Plan Performance Real-Time Report
VG KARIER Mine Fleet Management System
Existing diagnostic systems can be connected (Cummins, Siemens,
MTU, Lincoln etc.)
KARIER Equipment Health Monitoring
VG KARIER Mine Fleet Management System
KARIER Mine Fleet Management
Fleet Technical Condition and Repair Planning
VG KARIER Mine Fleet Management System
KARIER Mine Fleet Management
Dozer Shift Ordering and Operation Control
VG KARIER Mine Fleet Management System
KARIER Mine Fleet Management
Automatic Road Quality Monitoring
Roads Defects Marks
Превы шение нормативны х значений угла наклона
0
20
40
60
80
100
120
10 110 210 310 410 510 610 710 810 910 1010
Маршрут (м)
Про
мил
ле
Roads Slopes Monitoring
VG KARIER Mine Fleet Management System
KARIER Mine Fleet Management
Auxiliary Transport Ordering and Operation Management
Waybill – Print Form
Real-time Management
VG KARIER Mine Fleet Management System
KARIER Fuel ManagementFilling Optimization
Fuel Optimization Software and
business messages
Get ready
Low fuel level
Direction
VG KARIER Mine Fleet Management System
Full Cycle Fuel Monitoring
Fuel Depot
Refueller
Vehicles
LevelOutput/
ConsumptionTemperature
DensityVolume
Monitoring
KARIER Fuel Management
VG KARIER Mine Fleet Management System
KARIER Full Cycle Fuel Monitoring
FUEL Monitoring
Fuel Report – Print Form
Fuel Consumption Analyzing
VG KARIER Mine Fleet Management System
KARIER Railway Management
Train Work Diagram
User SW Form Print Form
VG KARIER Mine Fleet Management System
KARIER Railway Management – Station Control System
BENEFITS and FEATURES
E-counting System of Rail Axes
Railway Arrows Management with Electrical Drives
Railway Traffic Lights Management
Route Control Mode
Station Dispatch Office
Station Dispatch Office
VG KARIER Mine Fleet Management System
KARIER Improved Mineral Quality Control
BENEFITS and FEATURES
•Actual shift planning using mineral quality needs •Visual confirmation of material type andquality while loading trucks - eliminates theneed for staking and ribbon boundaries.• Calculation of load grade on the trucks –provides ability to dispatch according to material quality, providing accurate blending of material and eliminating misrouted loads.• Automatic record of shovel progress into theface• Real-time dispatching and blending - basedon high precision data.• Elevation control feature - allows operator tobuild smooth bench floors thereby reducing wear and tear on vehicles and promoting faster cycle times.
VG KARIER Mine Fleet Management System
KARIER Improved Mineral Quality Control
WORK SCHEME
High Precision GNSS and Sensors
Shift planning (contours work off order) Real time position, shift order
and geological model visualization to operator
Excavator
Minerals Quality Control and Accounting
Automatic control of shovel progress into the face
VG KARIER Mine Fleet Management System
KARIER Improved Mineral Quality Control
BURDEN PREPARATION
Actual Warehouse State
Minerals Quantity and Quality Diagrams
VG KARIER Mine Fleet Management System
KARIER Improved Drill Management – VG Drill
BENEFITS and FEATURES
•Automated Drill Guidance using
High Precision GNSS
•Digital Map Shift Order Showing to Operator
•Operation Parameters Control and Visualization
(depth, penetration rate, production and utilization
statistics such as cumulative meterage,
number of holes drilled, time spent drilling, propelling between holes,
and rod handling)
VG KARIER Mine Fleet Management System
KARIER Improved Drill Management – VG Drill
WORK SCHEME
High Precision GNSS and Sensors
Drill
Real time position, digital map and guidance prompts
visualization to operator
Shift planning (holes order and parameters) Drill Operation Parameters
Control
Calculating the Parameters of Blasting
Hole Charges
VG KARIER Mine Fleet Management System
KARIER Truck Optimization Algorithm
BENEFITS and FEATURES
•Improved truck distribution on the route / route group•Reduced truck and shovel waiting time•Increased productivity•Automatic Visual Truck Driver Changes Notification
Real-time Truck Management
Dynamic Optimization Static Optimization
Statistics and forecasting
Optimization Criteria
VG KARIER Mine Fleet Management System
KARIER Truck Optimization Algorithm
OPTIMIZATION CRITERIA
Production rates for the crushers, stockpiles, and/or dumps
Shovel priorities and shovel rates or production
Multiple shovel groups or combinations of groups and shovels working in fixed assignment
Locking of trucks to a particular shovel or destination
Restricting trucks from particular shovels and destinations
VG KARIER Mine Fleet Management System
KARIER Truck Optimization Algorithm
User Optimization SW
Excavators
Unloading points
Optimization Groups
Trucks
VG KARIER Mine Fleet Management System
Real time routs distribution qaulity
KARIER Truck Optimization Algorithm
Preliminary meeting and offer
Technical visit on site and Technical project – 1-1,5 month
Manufacturing and shipping - up to 4 month
Installation and training – up to 2 month
Maintenance and Support
6-9
mon
ths
KARIER deployment
BASE Support Contract -• Answering the customers’ questions either by phone or by e-mail• Access to special service WEB-application• Access to software updates and new software versions
Additional features• 24/7 multilingual phone support • On-site engineer or region service engineer• System audit every month/quarter/half year/year (on-sight visit and a
report that includes necessary changes for increasing the productivity)• Supply of the critical staff and services to site at short notice• Additional staff training • Personal manager• Remote software management• Region stock with share parts• Developing of customer-specific software/reports
Free for 12 month
KARIER Maintenance and support
Intelligent mine – key features
Technologies developing to create Intelligent mine:• GPS/GLONASS satellite navigation• Wireless broadband communications• Software• Robotics • Microelectronics
Intelligent mine is based on VIST Group Mine Fleet Management System VG Karier, which was awarded by the russian goverment in field of scince and technics
Intelligent mine allow to process unmanned mining works and:
•Increase mining operation productivity (15-25%)•Process mining works at harsh climatic conditions and remote regions•Solve the scarcity of labor problem in mining regions
•Wireless systems•Wire optical systems•Voice and video wireless systems
Communication system
•High precision GLONASS/GPS •3D vision system based on lidars, radars and digital cameras•On-board hardware and software for remote management and autonomous movement•Wireless system
Navigation system:
Onboard equipment
•Central system server for mine remote and autonomous management and process monitoring•Mining works analyze and management office
Software
Intelligent mine components
What is done
2010. Remote managed robotized mining truck based on BelAZ 75137 was successfully
shown at Belaz Autoworks
Nearest future:
2012. First robotized area in Siberia at coal mining enterprise will be developed
High precision navigation
Wireless system
Remote Control Center
Collision avoidance system
Remote Control hardware and
software
VIST Group107078, Dokuchaev pereulok, 3/1, Moscow, Russia
Tel.: + 7 (499) 975-2217, 975-3394, Fax: + 7 (499) 975-1846
http://eng.vistgroup.ru/
e-mail: [email protected]
Thank you for your attention!