Information about electric vehicles of Toyota

5
ELECTRIC VEHICLE TECHNOLOGY  For road and track by TOYOTA Motorsport GmbH (TMG)

Transcript of Information about electric vehicles of Toyota

8132019 Information about electric vehicles of Toyota

httpslidepdfcomreaderfullinformation-about-electric-vehicles-of-toyota 15

ELECTRIC VEHICLETECHNOLOGY

For road and track by TOYOTA Motorsport GmbH (TMG)

8132019 Information about electric vehicles of Toyota

httpslidepdfcomreaderfullinformation-about-electric-vehicles-of-toyota 25

TMG COMPETENCES

TMGrsquos abilities in the field of EVtechnology have been proven witha number of records set using the

companyrsquos in-house developedelectric powertain

The key competences cover the breadth of EVtechnology including but not limited to

bull E-Drive-train- and electric powertrain andvehicle design and integration

bull Electronic control units (battery managementvehicle control energy management) -hardware and software development

bull Proprieta ry component development withpartners for high-performance batteries andmotorinverter technology

bull Infrastructure integration and innovative EVcharging technology

bull Enabling technologies for renewable energyutilisation for mobility and transportation

EV TECHNOLOGY CENTRE

TOYOTA Motorsport GmbH (TMG)is an advanced record-breakingtechnology leader in electric and

hybrid power train development formotorsport and road-going vehicleapplications

The companyrsquos EV Technology Development Centrein Cologne is continually evolving with the latestin state-of-the-art technology The facilities serveas a competence centre for bespoke technologydevelopment prototypes and pre-developmentprojects

The holistic approach to energy and power use inhigh performance environments involves adjacenttechnologies such as charging technologiesvehicle-to-x communication and energy transferrenewable energy storage and usage

As a European hub for EV technology andbeyond TMG is the partner of choice for TOYOTAcompanies and third parties thanks to its coreaptitudes and unique vision

HIGH PERFORMANCE ELECTRICVEHICLE TECHNOLOGYbull Electric Powertrains for Motorsportbull Off-Grid Charging Solutionsbull Electric and Hybrid Vehicle Integration

VISION AND STRATEGY

As the lsquoHome of High Performancersquo TOYOTAMotorsport GmbH sets out a holistic approachto EV technology employing state-of-the-arttechnology to foster integrated solutions forsustainable mobility

Using technology derived from its time inFormula 1 the pinnacle of single-seater racing

TMG has established itself as a leader in the EVspace

TMG sets out to use its competences resourcesand facilities at Cologne to provide lsquopower andenergy ndash in time in placersquo

TMG uses TOYOTArsquos corporate vision and missionas its guiding principles with effectivenessand customer satisfaction at the heart of itsoperation

NuumlrburgringNordschleife (722329)

8132019 Information about electric vehicles of Toyota

httpslidepdfcomreaderfullinformation-about-electric-vehicles-of-toyota 35

EV ORIGINS AT TMG

TMGrsquos track record in EV technology dates back to2007 when it was announced that F1 would useKinetic Energy Recovery Systems from 2009

TMG created a dedicated 80-person KERSdevelopment team with a focus on a battery KERSsolution following a thorough evaluation of alloptions

The TOYOTA F1 KERS was rolled out in 2009 with atrack test to prove the performance and reliabilityof the system In 2009 the EV Technology Centre in Cologne wasfounded to provide development and integrationof electric powertrains for motorsport and

road-going vehicles

Since then the first EVs have rolled out of theTMG factory with an on-going and continuousdevelopment of the services and technologyoffered at the EV Technology Centre

In 2011 TMG set a new lap record for an EV car atthe legendary 208km Nuumlrburgring Nordschleifecircuit with its TMG EV P001

TMG broke its own record just one year later as theTMG EV P002 improved the previous mark by over25 seconds It was the second record-breaker of theyear for TMGrsquos electric powertrain as the team seta new record at Pikes Peak International Hill Climbin Colorado USA in August 2012

Pikes PeakInternationalHill Climb(1015380)

8132019 Information about electric vehicles of Toyota

httpslidepdfcomreaderfullinformation-about-electric-vehicles-of-toyota 45

Battery-to-Battery Charging Concept

bull Off-board charger consists of power electronicsand controls to perform DC charging of the carand of an energy storage system

bull The system is mounted on a van and istherefore completely mobile

bull Recharging of the energy storage system can bedone wherever a standard power supply isavailable

bull The system will allow for full charging of theenergy storage from the grid in about 7 hours

bull The van brings the off-Grid DC Quick Charger tothe electric car that shall be charged This canbe in any remote location without access to theright infrastructure

bull DC car charging is designed for 25kW DCcharging power to be transmitted

bull A race car with 40 kWh battery capacity will befully charged in about 1 frac12 hours

bull Any standard EV can get range recovery withina few minutes charging

bull Devices and protocols follow CHAdeMOstandards

bull The same safety standards apply as for thevehicle traction battery system and electricaldesign

OFF983085GRID DC QUICKCHARGERPowerful ndash Versatile ndash Mobile

Charge the racer from the Off-Grid DC QuickCharger in 1 frac12 hours or just provide an energyboost in a few minutes to extend range orcompensate for testing laps

Charge the on-board energy storage fromthe grid in 7 hours eg overnight

Independent energy

bull on race tracksbull during testing bull at exhibitions and fairs

Off-grid and off-board DC charging

bull Efcientbull Fastbull High Power

No specific and costly installation neededMobile system serves you wherever needed

Technical Specifications TMG QCDC-64025 Technical Specifications TMG EV P002TECHNICALSPECIFICATION 983085TMG EV P983088983088983090Record-Breaking Race Car

TOYOTA Motorsport GmbH made a huge stepforward for electric vehicles with the TMG EVP002 which set two electric records in 2012

Initially breaking TMGrsquos existing record aroundthe Nuumlrburgring Nordschleife the car went onto set a new electric record at the Pikes PeakInternational Hill Climb in August

The car powered by a high-performance TMGelectric powertrain set a new record of 1015380

at Pikes Peak before achieving a lap of 722329at the Nuumlrburgring Nordschleife

AC Grid ConnectionInput

G ri d C onnect ion 4 00 VAC C EE 1 6 A

Nominal Input Power 66 kW

DC Vehicle Connection

Output Voltage 400 VDC

Maximum DC OutputPower

25 kW

Communication CHAdeMO protocol

Energy Storage

Battery42 kWh Lithium IonTechnology

General

Operating Temperature 0degC to +40degC

Storage Temperature -30degC to +60degC

Protection

Short-circuit protectionoutput fuse over-current and over-voltageprotection under-voltage shutdown

DC Charging TechnologySchneider Electric(EVlinkTM)

Performance

Top Speed 255 kmh

Maximum Torque 900Nm

Maximum Motor Power 350kW

Maximum Revolution Speed 5000 rpm

Powerrain

Electric Motor 2 axial flux

Inverter 2 x TMG inverters

Gear Ratio 25

TransmissionSingle-reductiongearing

Battery Technology Lithium ceramic

technology

B att ery Ca pa cit y 42 kWh

Charging Technology Off-board DC

charging

Dimensions

Length 410 m

Height 104 m

Width 179 m

8132019 Information about electric vehicles of Toyota

httpslidepdfcomreaderfullinformation-about-electric-vehicles-of-toyota 55

CONTACT Online wwwtoyota-motorsportcom

By Email contacttoyota-motorsportcomCall Us +49 2234 1823 0

8132019 Information about electric vehicles of Toyota

httpslidepdfcomreaderfullinformation-about-electric-vehicles-of-toyota 25

TMG COMPETENCES

TMGrsquos abilities in the field of EVtechnology have been proven witha number of records set using the

companyrsquos in-house developedelectric powertain

The key competences cover the breadth of EVtechnology including but not limited to

bull E-Drive-train- and electric powertrain andvehicle design and integration

bull Electronic control units (battery managementvehicle control energy management) -hardware and software development

bull Proprieta ry component development withpartners for high-performance batteries andmotorinverter technology

bull Infrastructure integration and innovative EVcharging technology

bull Enabling technologies for renewable energyutilisation for mobility and transportation

EV TECHNOLOGY CENTRE

TOYOTA Motorsport GmbH (TMG)is an advanced record-breakingtechnology leader in electric and

hybrid power train development formotorsport and road-going vehicleapplications

The companyrsquos EV Technology Development Centrein Cologne is continually evolving with the latestin state-of-the-art technology The facilities serveas a competence centre for bespoke technologydevelopment prototypes and pre-developmentprojects

The holistic approach to energy and power use inhigh performance environments involves adjacenttechnologies such as charging technologiesvehicle-to-x communication and energy transferrenewable energy storage and usage

As a European hub for EV technology andbeyond TMG is the partner of choice for TOYOTAcompanies and third parties thanks to its coreaptitudes and unique vision

HIGH PERFORMANCE ELECTRICVEHICLE TECHNOLOGYbull Electric Powertrains for Motorsportbull Off-Grid Charging Solutionsbull Electric and Hybrid Vehicle Integration

VISION AND STRATEGY

As the lsquoHome of High Performancersquo TOYOTAMotorsport GmbH sets out a holistic approachto EV technology employing state-of-the-arttechnology to foster integrated solutions forsustainable mobility

Using technology derived from its time inFormula 1 the pinnacle of single-seater racing

TMG has established itself as a leader in the EVspace

TMG sets out to use its competences resourcesand facilities at Cologne to provide lsquopower andenergy ndash in time in placersquo

TMG uses TOYOTArsquos corporate vision and missionas its guiding principles with effectivenessand customer satisfaction at the heart of itsoperation

NuumlrburgringNordschleife (722329)

8132019 Information about electric vehicles of Toyota

httpslidepdfcomreaderfullinformation-about-electric-vehicles-of-toyota 35

EV ORIGINS AT TMG

TMGrsquos track record in EV technology dates back to2007 when it was announced that F1 would useKinetic Energy Recovery Systems from 2009

TMG created a dedicated 80-person KERSdevelopment team with a focus on a battery KERSsolution following a thorough evaluation of alloptions

The TOYOTA F1 KERS was rolled out in 2009 with atrack test to prove the performance and reliabilityof the system In 2009 the EV Technology Centre in Cologne wasfounded to provide development and integrationof electric powertrains for motorsport and

road-going vehicles

Since then the first EVs have rolled out of theTMG factory with an on-going and continuousdevelopment of the services and technologyoffered at the EV Technology Centre

In 2011 TMG set a new lap record for an EV car atthe legendary 208km Nuumlrburgring Nordschleifecircuit with its TMG EV P001

TMG broke its own record just one year later as theTMG EV P002 improved the previous mark by over25 seconds It was the second record-breaker of theyear for TMGrsquos electric powertrain as the team seta new record at Pikes Peak International Hill Climbin Colorado USA in August 2012

Pikes PeakInternationalHill Climb(1015380)

8132019 Information about electric vehicles of Toyota

httpslidepdfcomreaderfullinformation-about-electric-vehicles-of-toyota 45

Battery-to-Battery Charging Concept

bull Off-board charger consists of power electronicsand controls to perform DC charging of the carand of an energy storage system

bull The system is mounted on a van and istherefore completely mobile

bull Recharging of the energy storage system can bedone wherever a standard power supply isavailable

bull The system will allow for full charging of theenergy storage from the grid in about 7 hours

bull The van brings the off-Grid DC Quick Charger tothe electric car that shall be charged This canbe in any remote location without access to theright infrastructure

bull DC car charging is designed for 25kW DCcharging power to be transmitted

bull A race car with 40 kWh battery capacity will befully charged in about 1 frac12 hours

bull Any standard EV can get range recovery withina few minutes charging

bull Devices and protocols follow CHAdeMOstandards

bull The same safety standards apply as for thevehicle traction battery system and electricaldesign

OFF983085GRID DC QUICKCHARGERPowerful ndash Versatile ndash Mobile

Charge the racer from the Off-Grid DC QuickCharger in 1 frac12 hours or just provide an energyboost in a few minutes to extend range orcompensate for testing laps

Charge the on-board energy storage fromthe grid in 7 hours eg overnight

Independent energy

bull on race tracksbull during testing bull at exhibitions and fairs

Off-grid and off-board DC charging

bull Efcientbull Fastbull High Power

No specific and costly installation neededMobile system serves you wherever needed

Technical Specifications TMG QCDC-64025 Technical Specifications TMG EV P002TECHNICALSPECIFICATION 983085TMG EV P983088983088983090Record-Breaking Race Car

TOYOTA Motorsport GmbH made a huge stepforward for electric vehicles with the TMG EVP002 which set two electric records in 2012

Initially breaking TMGrsquos existing record aroundthe Nuumlrburgring Nordschleife the car went onto set a new electric record at the Pikes PeakInternational Hill Climb in August

The car powered by a high-performance TMGelectric powertrain set a new record of 1015380

at Pikes Peak before achieving a lap of 722329at the Nuumlrburgring Nordschleife

AC Grid ConnectionInput

G ri d C onnect ion 4 00 VAC C EE 1 6 A

Nominal Input Power 66 kW

DC Vehicle Connection

Output Voltage 400 VDC

Maximum DC OutputPower

25 kW

Communication CHAdeMO protocol

Energy Storage

Battery42 kWh Lithium IonTechnology

General

Operating Temperature 0degC to +40degC

Storage Temperature -30degC to +60degC

Protection

Short-circuit protectionoutput fuse over-current and over-voltageprotection under-voltage shutdown

DC Charging TechnologySchneider Electric(EVlinkTM)

Performance

Top Speed 255 kmh

Maximum Torque 900Nm

Maximum Motor Power 350kW

Maximum Revolution Speed 5000 rpm

Powerrain

Electric Motor 2 axial flux

Inverter 2 x TMG inverters

Gear Ratio 25

TransmissionSingle-reductiongearing

Battery Technology Lithium ceramic

technology

B att ery Ca pa cit y 42 kWh

Charging Technology Off-board DC

charging

Dimensions

Length 410 m

Height 104 m

Width 179 m

8132019 Information about electric vehicles of Toyota

httpslidepdfcomreaderfullinformation-about-electric-vehicles-of-toyota 55

CONTACT Online wwwtoyota-motorsportcom

By Email contacttoyota-motorsportcomCall Us +49 2234 1823 0

8132019 Information about electric vehicles of Toyota

httpslidepdfcomreaderfullinformation-about-electric-vehicles-of-toyota 35

EV ORIGINS AT TMG

TMGrsquos track record in EV technology dates back to2007 when it was announced that F1 would useKinetic Energy Recovery Systems from 2009

TMG created a dedicated 80-person KERSdevelopment team with a focus on a battery KERSsolution following a thorough evaluation of alloptions

The TOYOTA F1 KERS was rolled out in 2009 with atrack test to prove the performance and reliabilityof the system In 2009 the EV Technology Centre in Cologne wasfounded to provide development and integrationof electric powertrains for motorsport and

road-going vehicles

Since then the first EVs have rolled out of theTMG factory with an on-going and continuousdevelopment of the services and technologyoffered at the EV Technology Centre

In 2011 TMG set a new lap record for an EV car atthe legendary 208km Nuumlrburgring Nordschleifecircuit with its TMG EV P001

TMG broke its own record just one year later as theTMG EV P002 improved the previous mark by over25 seconds It was the second record-breaker of theyear for TMGrsquos electric powertrain as the team seta new record at Pikes Peak International Hill Climbin Colorado USA in August 2012

Pikes PeakInternationalHill Climb(1015380)

8132019 Information about electric vehicles of Toyota

httpslidepdfcomreaderfullinformation-about-electric-vehicles-of-toyota 45

Battery-to-Battery Charging Concept

bull Off-board charger consists of power electronicsand controls to perform DC charging of the carand of an energy storage system

bull The system is mounted on a van and istherefore completely mobile

bull Recharging of the energy storage system can bedone wherever a standard power supply isavailable

bull The system will allow for full charging of theenergy storage from the grid in about 7 hours

bull The van brings the off-Grid DC Quick Charger tothe electric car that shall be charged This canbe in any remote location without access to theright infrastructure

bull DC car charging is designed for 25kW DCcharging power to be transmitted

bull A race car with 40 kWh battery capacity will befully charged in about 1 frac12 hours

bull Any standard EV can get range recovery withina few minutes charging

bull Devices and protocols follow CHAdeMOstandards

bull The same safety standards apply as for thevehicle traction battery system and electricaldesign

OFF983085GRID DC QUICKCHARGERPowerful ndash Versatile ndash Mobile

Charge the racer from the Off-Grid DC QuickCharger in 1 frac12 hours or just provide an energyboost in a few minutes to extend range orcompensate for testing laps

Charge the on-board energy storage fromthe grid in 7 hours eg overnight

Independent energy

bull on race tracksbull during testing bull at exhibitions and fairs

Off-grid and off-board DC charging

bull Efcientbull Fastbull High Power

No specific and costly installation neededMobile system serves you wherever needed

Technical Specifications TMG QCDC-64025 Technical Specifications TMG EV P002TECHNICALSPECIFICATION 983085TMG EV P983088983088983090Record-Breaking Race Car

TOYOTA Motorsport GmbH made a huge stepforward for electric vehicles with the TMG EVP002 which set two electric records in 2012

Initially breaking TMGrsquos existing record aroundthe Nuumlrburgring Nordschleife the car went onto set a new electric record at the Pikes PeakInternational Hill Climb in August

The car powered by a high-performance TMGelectric powertrain set a new record of 1015380

at Pikes Peak before achieving a lap of 722329at the Nuumlrburgring Nordschleife

AC Grid ConnectionInput

G ri d C onnect ion 4 00 VAC C EE 1 6 A

Nominal Input Power 66 kW

DC Vehicle Connection

Output Voltage 400 VDC

Maximum DC OutputPower

25 kW

Communication CHAdeMO protocol

Energy Storage

Battery42 kWh Lithium IonTechnology

General

Operating Temperature 0degC to +40degC

Storage Temperature -30degC to +60degC

Protection

Short-circuit protectionoutput fuse over-current and over-voltageprotection under-voltage shutdown

DC Charging TechnologySchneider Electric(EVlinkTM)

Performance

Top Speed 255 kmh

Maximum Torque 900Nm

Maximum Motor Power 350kW

Maximum Revolution Speed 5000 rpm

Powerrain

Electric Motor 2 axial flux

Inverter 2 x TMG inverters

Gear Ratio 25

TransmissionSingle-reductiongearing

Battery Technology Lithium ceramic

technology

B att ery Ca pa cit y 42 kWh

Charging Technology Off-board DC

charging

Dimensions

Length 410 m

Height 104 m

Width 179 m

8132019 Information about electric vehicles of Toyota

httpslidepdfcomreaderfullinformation-about-electric-vehicles-of-toyota 55

CONTACT Online wwwtoyota-motorsportcom

By Email contacttoyota-motorsportcomCall Us +49 2234 1823 0

8132019 Information about electric vehicles of Toyota

httpslidepdfcomreaderfullinformation-about-electric-vehicles-of-toyota 45

Battery-to-Battery Charging Concept

bull Off-board charger consists of power electronicsand controls to perform DC charging of the carand of an energy storage system

bull The system is mounted on a van and istherefore completely mobile

bull Recharging of the energy storage system can bedone wherever a standard power supply isavailable

bull The system will allow for full charging of theenergy storage from the grid in about 7 hours

bull The van brings the off-Grid DC Quick Charger tothe electric car that shall be charged This canbe in any remote location without access to theright infrastructure

bull DC car charging is designed for 25kW DCcharging power to be transmitted

bull A race car with 40 kWh battery capacity will befully charged in about 1 frac12 hours

bull Any standard EV can get range recovery withina few minutes charging

bull Devices and protocols follow CHAdeMOstandards

bull The same safety standards apply as for thevehicle traction battery system and electricaldesign

OFF983085GRID DC QUICKCHARGERPowerful ndash Versatile ndash Mobile

Charge the racer from the Off-Grid DC QuickCharger in 1 frac12 hours or just provide an energyboost in a few minutes to extend range orcompensate for testing laps

Charge the on-board energy storage fromthe grid in 7 hours eg overnight

Independent energy

bull on race tracksbull during testing bull at exhibitions and fairs

Off-grid and off-board DC charging

bull Efcientbull Fastbull High Power

No specific and costly installation neededMobile system serves you wherever needed

Technical Specifications TMG QCDC-64025 Technical Specifications TMG EV P002TECHNICALSPECIFICATION 983085TMG EV P983088983088983090Record-Breaking Race Car

TOYOTA Motorsport GmbH made a huge stepforward for electric vehicles with the TMG EVP002 which set two electric records in 2012

Initially breaking TMGrsquos existing record aroundthe Nuumlrburgring Nordschleife the car went onto set a new electric record at the Pikes PeakInternational Hill Climb in August

The car powered by a high-performance TMGelectric powertrain set a new record of 1015380

at Pikes Peak before achieving a lap of 722329at the Nuumlrburgring Nordschleife

AC Grid ConnectionInput

G ri d C onnect ion 4 00 VAC C EE 1 6 A

Nominal Input Power 66 kW

DC Vehicle Connection

Output Voltage 400 VDC

Maximum DC OutputPower

25 kW

Communication CHAdeMO protocol

Energy Storage

Battery42 kWh Lithium IonTechnology

General

Operating Temperature 0degC to +40degC

Storage Temperature -30degC to +60degC

Protection

Short-circuit protectionoutput fuse over-current and over-voltageprotection under-voltage shutdown

DC Charging TechnologySchneider Electric(EVlinkTM)

Performance

Top Speed 255 kmh

Maximum Torque 900Nm

Maximum Motor Power 350kW

Maximum Revolution Speed 5000 rpm

Powerrain

Electric Motor 2 axial flux

Inverter 2 x TMG inverters

Gear Ratio 25

TransmissionSingle-reductiongearing

Battery Technology Lithium ceramic

technology

B att ery Ca pa cit y 42 kWh

Charging Technology Off-board DC

charging

Dimensions

Length 410 m

Height 104 m

Width 179 m

8132019 Information about electric vehicles of Toyota

httpslidepdfcomreaderfullinformation-about-electric-vehicles-of-toyota 55

CONTACT Online wwwtoyota-motorsportcom

By Email contacttoyota-motorsportcomCall Us +49 2234 1823 0

8132019 Information about electric vehicles of Toyota

httpslidepdfcomreaderfullinformation-about-electric-vehicles-of-toyota 55

CONTACT Online wwwtoyota-motorsportcom

By Email contacttoyota-motorsportcomCall Us +49 2234 1823 0