Industrie 4.0“ – the German approach towards...

www.pepperl-fuchs.com

„Industrie 4.0“ – the German approach towards Digitalization

Dr.-Ing. Gunther Kegel

President VDE, Vice President ZVEI, CEO Pepperl+Fuchs,

South Africa, June 2017


Pepperl+Fuchs at a glance!

5700EMOLOYEESAround the globe

600MILLION €

global Sales

UnlimitedSOLUTION POSSIBILITIES

Offered by our experts throughout the world

60YEARS

Since the company was

founded in Mannheim,

Germany

30000PRODUCTS

For the individual needs of

our customer’s

applications

3GLOBAL

HEADQUARTERS in Europe, US und Asia

600ENGINEERS

Design Products, systems

and solutions for tomorrow

50LOCAL OFFICES

To stay in directl contact

with the customer

5GLOBAL

MANUFACTURING

SITES

2FOUNDER

FAMILIESPrivately own 100% of the

company in the third

generation.

50%OF ALL

EMPLOYEES

Generate value in

production


Division Factory Automation

Industrial Sensors

Proximity sensors

Photoelectric sensors

Industrial vision

Ultrasonic sensors

Rotary encoders

AS-Interface

RFID

20.000

active products


Division Process Automation

Explosion Protection

Ex-i barriers61%

Fieldbus10%

Ex-boxes7%

Signal Conditioner

6%

Remote I/O6%

Purge5%

HMI5%

Intrinsically safe

barriers

Signal conditioners

Fieldbus

Remote I/O-Systems

Purge systems

HMI systems

Explosion protection

equipment

Wireless Technology

10.000

active products


VDE and ZVEI

VDE – the German Association of Electro Technology is

predominantly an organization of professionals focusing on

science, standardization and testing also addressing

students and young academics in Electro Technology and

Information Technology.

ZVEI – the Central German Association of the

Electrotechnical Industry is predominantly an organization of

industrial companies focusing on industrial initiatives, market

research, politics and regulations addressing the global

needs German Electrotechnical companies.


Internet of Things - IoT

Internet Embedded

Systems

Cyber Physical Systems

“Internet of Things - IoT“


IoT enforces basic changes

Every automation device becomes a digital „Entitiy“!

“Entities“ will become “Things” connected via the „Internet of

Things“!

The data created in real-time by the “Things” will be used to

further optimize existing processes and business models.

New “big data“ methodologies to process the gigantic data will

enable new business models that – to a certain degree – will

make existing business models obsolete.

www.pepperl-fuchs.com 9

Diagnostics

SG

Strategie &

Use Cases

SG

Modelle &

Standards

SG

Forschung

SG

Sicherheit

Ausschüsse

Vertragsrecht/

Gewerblicher

Rechtsschutz

Ausschuss

Berufs-

bildung

Forschungs-

institute

GMANutzer

Einbindung

über Use

Cases

Geschäfts-

stelle (GS)(Ifok, VDI

Technologie-

zentrum)

Strategie-

kreis (SK)

Lenkungskreis (LK)

AG 3Sicherheit

vernetzter

Systeme

AG 4Rechtliche

Rahmen-

bedingungen

AG 2Forschung

und

Innovation

AG 1Referenz-

architektur,

Standards und

Normung

AG 5Arbeit, Aus-

/Weiterbildung

Industrie 4.0 Konferenz

Führungskreis Industrie 4.0 (FK I4.0)

AK IT in

Automation

Ausschuss

Berufs-

bildung

SC

openAASAG: Arbeitsgruppe

AK: Arbeitskreis

SC: Steering Committee

SG: Spiegelgremium

Political Platform „Industrie 4.0“

Mirroring Working Groups in the associations

Frankfurt am Main, 30. März 2017 –Dr. Gunther Kegel Folie 10

145 Participants from90 Companies and Universities

Frankfurt am Main, 30. März 2017 –Dr. Gunther Kegel Folie 11


Industrie 4.0:Integrating 3 dimensions through open

communication and data standards

horizontal

integration along the

value chain

Integration along

life-cycle

vertical integration

in production networks

Quelle: acatech / final report

Reference Architecture Modell „RAMI 4.0“Source: „Plattform Industrie 4.0“

Aspects


Device e.g.Rotary Encoder

„Industrie 4.0“-Component

AdministrationalShell

I4.0-conform Communication

Entity

Relevant digital data to fully

describe the entity and it‘s

communication

I4.0-Component


Asset Administration Shell

Identification

Communication

Engineering

Configuration

Safety (SIL)

Security (SL)

Lifecycle Status

Energy Efficiency

Condition Monitoring

Others


AASAsset Administration Shell

1. The working group „Reference

Architecture“ ot the „Plattform Industrie

4.0“ recently published the next progress

report.

2. TheEnglish version is available at

http://www.plattform-

i40.de/I40/Redaktion/EN/Downloads/Publika

tion/structure-of-the-administration-

shell.pdf?__blob=publicationFile&v=5

http://www.plattform-i40.de/I40/Redaktion/EN/Downloads/Publikation/structure-of-the-administration-shell.pdf?__blob=publicationFile&v=5


Fourth Industrial Revolution


Additive ManufacturingUse connected horizontal value chains from design to logistic to reduce the total cost of customized

items. Produce individual products at a price of mass production.

Predictive MaintenanceCollect data from as many sources as possible and use big data approaches to find correlations

between data to predict the health status of your plant assets without dedicated domain knowledge.

Augmented RealityUse CAD data to overlay real time images from plant assets to better understand and navigate

inside complex plants and devices to improve maintenance and repair.

Plant Energy ManagementConnect machines and business processes to further optimize the energy consumption by balancing

throughput and activate machines and devices only when needed.

I4.0 - What are the benefits?


Plug and ProduceExchange complex devices in multi-vendor automation systems of large plants seamless by passing

set-up parameters automatically across new versions and releases.

“Big Data” based Demand ManagementCollect data along the complete supply chain of production facilities and companies to reduce

intermediate stock, create a dedicated demand forecast on all levels, reduce “bull-whip” effects and

reduce lead-time whenever sudden demand changes are occurring.

Modulare ManufacturingCreate manufacturing modules with open interface architecture plugged together to create a value

chain allowing a numbering-up instead of scaling up in case of increased throughput demands.

Cloud-based-pay-per-use Distributed ControlControl distributed process plants – such as sewage plants of tank farms – by connecting the plant

assets to the internet and share one control software by implementing it in the cloud.

I4.0 What are the benefits?


When will „Industrie 4.0” create a substantial

impact on the economy?

Companies Universities

Source: VDE

until 20206%

until 202562%

until 203027%

later4%

never1%

until 202025%

until 202551%

until 203016%

later4%

never4%


Smart Business Processes

Smart Production Processes

Smart Products, Smart Connectivity, Smart Services

Smart Collaboration, Smart Standardization


SmartBridgebesteht in der aktuellen Konfiguration

aus einem Wireless-Adapter sowie der

SmartBridge-App

Wireless-AdapterIO-Link-Master, Bluetooth-Modul,

„data management“-CPU

Kommunikation zum Sensor über IO-Link

SmartBridge-AppAuswahl-Menü mit allen

Sensoren in Reichweite und

angepassten Screens

für verschiedene Sensoren


“Ethernet to the Field” - Demonstrator

Field-Switch

Switch Up to 1000 m

Zone 1

Up to 1000 m powered 2-wire cable, installed

in increased safety Ex-e

PactWare

FDI-i-DTMWLAN

Router

iPad

Web-Browser

Standard Ethernet

Up to 200 m intrinsically safe powered 2-wire

cable in intrinsic safety Ex-i


2-wire-Ethernet in the FieldLive Demonstration in Hanover 2015 / 2016 / 2017


MOBILE INDUSTRIAL

COMMUNICATION


Added Values

Services

Vendor

VisualisationData Connectivity

Customer Connectivity User

Sensors

+

Machines

Connectivity

Data

Management


FTF - Technology


Source: Lufthansa Technik AG

µm Crack Detection in turbine chassisCombining Laser Light Section and Interferometer


3D Measurement of

complex geometries

20151214_144822.mp4

Industrie 4.0“ – the German approach towards...

Documents

Transcript of Industrie 4.0“ – the German approach towards...