Industrial Mixers - batching and custom applications

Industrial MixersBatch Mixers & Custom Systems

Get a Quote: TinsleyCompany.com/mixers or (979) 217-1480

http://www.tinsleycompany.com/mixers

Designed for abrasive and difficult to mix minerals

Industrial Mixer Applications


• Baghouse Dust Residue

• Bottom Ash

• Calcium Oxide

• Cement Residue

• Cupola Dust

• Heavy Metals

• Economizer Ash

• Fly Ash (all types)

• Foundry Sand

• Frac sand additives

• Hazardous and Non-Hazardous Wastes

• Mineral Dust

• Iron Oxides and Heavy Metals

• Lignite

• Sand

• Clay

• Sludge

• Oil drilling fluids including bentonite,

barite, iron ore and mixing of polymers

• Color pigment blending


Turbin Mixer Refractory Mixers Planetary Mixers Twin Shaft Horizontal Mixer Single Shaft Mixer

Industrial Mixer Models



Can produce a uniform material in only 30 seconds with as little as 8% water or other reagent

3D Mixing Action Enclosed design provides

full control of fugitive dust Series I utilizes a weigh hopper

for material batching Series II offers a more compact option

◦ 7 sizes available◦ 20 to 200 tons per

hour

Turbin Mixers



Mix dry, semi-dry, and low moisture castable refractory materials

Turbin Pan Style Mixer Planetary Action Mixer Horizontal Shaft Mixer

Refractory Mixers



6 planetary mixer models with capacities from 0.5 cubic yards to 4.0 cubic yards

Only Planetary Mixer manufactured in U.S.A.

Available with or without skip hoist Optional automatic washout system Replaceable bolted wall and floor

liners of abrasion resistant AR225 steel

Planetary Mixers



The high volume, high shear mixing action of this system provides mixing times from 60 to 90 seconds.

Air purge shaft seals Single-drive motor Heavy-duty cast steel mixing arms Hydraulic discharge door Easy access to drive coupling

Twin Shaft Horizontal Mixers



High volume performance for smaller applications, dust handling and stabilization products.

8 cubic foot For reuse, recycling or disposal

of up to 8 tons per hour Mix a wide range of materials

including dusty, powdery, hazardous and non-hazardous materials

Single Shaft Horizontal Mixers



Case StudiesIndustrial Mixers for Batching and Custom Applications

Texas Cement producer wanted to replace inefficient pug mill mixer

Producer needed to “wet CKD to a dustless powder” at a rate of 200 Tons Per Hour

After testing a sample of dust, the Dustmaster 200 TPH Series II industrial mixer was selected to replace the existing pug mill.

1. Cement Kiln Dust (CKD) Mixer



Large Southern oil refinery wanted to process the FBC fly ash into a dust-free product for landfill disposal.

60 TPH DustMASTER® Series II batch system, equipped with load cells for weight measurement was selected

Mixes fly ash with a moisture content of 45% (by weight), with a mixing cycle of 90 seconds.

2. Fluidized Bed Combustion (FBC) Fly Ash



Gray iron foundry in the Southeastern part of U.S.A. wanted to stabilize its cupola and general foundry dust to prepare for landfill disposal.

Dust would enter mixer at 500°F and contained heavy metals

A 60 TPH DustMASTER® system with screw conveyors between the chemical storage silos and weigh hopperwas installed.

3. Stabilizing Foundry Dust

TinsleyCompany.com/mixers –or- (979) 217-1480

http://www.tinsleycompany.com/

Mineral processing company wanted to process hazardous and difficult to handle mineral dust before storage and re-use

A 20 TPH Series II industrial mixer was selected This weigh-batch mixer efficiently converts dry,

powdery mineral fines into a consistently homogenous material with the moisture characteristics of common potting soil.

4. Mineral Dust Processing



Waste to Energy Company wanted to condition fly ash by-product of the incineration process of burning Refuse Derived Fuels (RDF) for safe disposal

A 40 TPH Series II industrial mixer system was selected

Conditioned material is safely dropped into an open top truck

5. Waste to Energy (WTE) Fly Ash Conditioning



Installation, Parts, Service

Direct from the factory Made in the U.S.A.

Gain the advantage of single source responsibility for everything from installation and start-up to emergency service.

Proper installation and operator training can speed your start-up time and reduce operating costs.

Installation and Training



We maintain a $3.5 million inventory of parts, and ship 97% of orders within 24 hours to help keep you productive.

Talk to the very people who built your equipment.

Parts and Service



Mixer Systems has been manufacturing equipment for the concrete products and other related industries since 1979.

An 86,000 square foot facility houses advanced product planning, state-of-the-art manufacturing, and the capability of designing and constructing industrial mixing and batching systems from the ground up.

Made in the U.S.A.



Tinsley Company is a manufacturer’s representative agency specializing in bulk material handling, particle sizing, recycling and sorting systems, reduction with both wet and dry processes.

We have been in business since 1978. Our employees can help you select the machines

and components that fit your application.

About

Need Help Fast? Go to:

TinsleyCompany.com/mixers or Call: (979) 217-1480


Industrial Mixers - batching and custom applications

Business

Transcript of Industrial Mixers - batching and custom applications