Industrial Discharges to Wastewater Treatment Plants · What does this mean? If you discharge to a...

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Industrial Discharges to Industrial Discharges to Wastewater Treatment Plants Wastewater Treatment Plants Presented by Presented by Jodi Peace Jodi Peace Senior EQA, Water Bureau Senior EQA, Water Bureau Southeast Michigan District Office Southeast Michigan District Office

Transcript of Industrial Discharges to Wastewater Treatment Plants · What does this mean? If you discharge to a...

Page 1: Industrial Discharges to Wastewater Treatment Plants · What does this mean? If you discharge to a POTW with design flow

Industrial Discharges to Industrial Discharges to Wastewater Treatment PlantsWastewater Treatment Plants

Presented by Presented by Jodi PeaceJodi Peace

Senior EQA, Water BureauSenior EQA, Water BureauSoutheast Michigan District OfficeSoutheast Michigan District Office

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Regulatory Programs Regulatory Programs Wastewater Destinations (3.1)Wastewater Destinations (3.1)

DIRECT DISCHARGE3.4 and 3.5

INDIRECT DISCHARGE3.4

NPDES PERMIT(Surface Water Discharge)

3.2.3

POTW3.2.1

PUMP and HAUL3.2.2

INDIVIDUAL3.2.3.a

GENERAL3.2.3.c

PERMIT-BY-RULE3.2.3.b

STORM WATER3.2.3.d

NON-STORM WATER3.2.3.c

LIQUID / WASTEWATER (INCLUDING STORMWATER) DISCHARCHES

STATE PERMIT(Ground Water Discharge)

3.2.4

Page 3: Industrial Discharges to Wastewater Treatment Plants · What does this mean? If you discharge to a POTW with design flow

Wastewater Disposal OptionsWastewater Disposal Options

DIRECTDIRECTDISCHARGEDISCHARGE

to Waters of the Stateto Waters of the State

Page 4: Industrial Discharges to Wastewater Treatment Plants · What does this mean? If you discharge to a POTW with design flow

Wastewater Disposal OptionsWastewater Disposal Options

Public sewerPublic sewer POTW

Waters of the StateWaters of the State

INDIRECT DISCHARGEINDIRECT DISCHARGE

Page 5: Industrial Discharges to Wastewater Treatment Plants · What does this mean? If you discharge to a POTW with design flow

What do I need to know about What do I need to know about discharging to a WWTP?discharging to a WWTP?

Page 6: Industrial Discharges to Wastewater Treatment Plants · What does this mean? If you discharge to a POTW with design flow

A water pollution control program A water pollution control program to prevent:to prevent:

InterferenceInterferencePass throughPass throughContamination of biosolidsContamination of biosolidsDamage to WWTP and collection Damage to WWTP and collection systemsystemProtect worker health and safetyProtect worker health and safety

Industrial Pretreatment ProgramIndustrial Pretreatment Program

Page 7: Industrial Discharges to Wastewater Treatment Plants · What does this mean? If you discharge to a POTW with design flow

Industrial Pretreatment Program Industrial Pretreatment Program RegulationsRegulations

Part 403 of Title 40 of the Code of Part 403 of Title 40 of the Code of Federal Regulations (40 CFR Part Federal Regulations (40 CFR Part 403)403)

Categorical Pretreatment Standards Categorical Pretreatment Standards

Rule 323.23 of the Michigan Rule 323.23 of the Michigan Administrative Code (Part 23 Rules)Administrative Code (Part 23 Rules)

Local Sewer Use Ordinance (SUO)Local Sewer Use Ordinance (SUO)

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Categorical Pretreatment Categorical Pretreatment StandardsStandards

Title 40 of the Code of Title 40 of the Code of Federal Regulations, Federal Regulations, Parts 405 Parts 405 –– 471471

EPA Guidance Materials EPA Guidance Materials on Categories, etc., on Categories, etc., available from EPA available from EPA onlineonline

http://http://www.epa.gov/waterscience/guide/industry.htmlwww.epa.gov/waterscience/guide/industry.html

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Categorical StandardsCategorical Standards40 CFR Parts 404 40 CFR Parts 404 -- 471471

Metal FinishingMetal FinishingElectroplatingElectroplatingOrganic Chemical FormulationOrganic Chemical FormulationPharmaceuticalsPharmaceuticalsMetal Molding and CastingMetal Molding and CastingIron & SteelIron & SteelLeather TanningLeather Tanning

http://http://www.epa.gov/waterscience/guide/industry.htmlwww.epa.gov/waterscience/guide/industry.html

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What to expect from an IPP What to expect from an IPP municipalitymunicipality

Sewer Use OrdinanceSewer Use OrdinanceWastewater discharge permitWastewater discharge permitMonitoring and inspectionsMonitoring and inspectionsCompliance assistanceCompliance assistanceEnforcementEnforcementProtection of the local environmentProtection of the local environmentFair treatmentFair treatment

Page 11: Industrial Discharges to Wastewater Treatment Plants · What does this mean? If you discharge to a POTW with design flow

IPP Sewer Use OrdinanceIPP Sewer Use Ordinance

Establishes legal authority for the Establishes legal authority for the municipality to:municipality to:

issue permitsissue permitssetting discharge limitssetting discharge limitsconducting inspections and monitoringconducting inspections and monitoringEnforce the IPPEnforce the IPP……

Local LimitsLocal LimitsApproved by the DNREApproved by the DNRE

Page 12: Industrial Discharges to Wastewater Treatment Plants · What does this mean? If you discharge to a POTW with design flow

What to expect from an IPP What to expect from an IPP municipalitymunicipality

Sewer Use OrdinanceSewer Use OrdinanceWastewater discharge permitWastewater discharge permitMonitoring and inspectionsMonitoring and inspectionsCompliance assistance Compliance assistance EnforcementEnforcementProtection of the local environmentProtection of the local environmentFair treatmentFair treatment

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Industrial User PermitsIndustrial User PermitsDischarge AuthorizationDischarge AuthorizationEffluent limits Effluent limits Monitoring and Reporting requirements Monitoring and Reporting requirements

Test methods Test methods -- 40 CFR 13640 CFR 136Sample type and locationSample type and location

Best Management Practices (Best Management Practices (BMPBMP’’ss))Notification requirementsNotification requirementsRecords retention requirementsRecords retention requirements

Page 14: Industrial Discharges to Wastewater Treatment Plants · What does this mean? If you discharge to a POTW with design flow

What to expect from an IPP What to expect from an IPP municipalitymunicipality

Sewer Use OrdinanceSewer Use OrdinanceWastewater discharge permitWastewater discharge permitMonitoring and inspectionsMonitoring and inspectionsCompliance assistance Compliance assistance EnforcementEnforcementProtection of the local environmentProtection of the local environmentFair treatmentFair treatment

Page 15: Industrial Discharges to Wastewater Treatment Plants · What does this mean? If you discharge to a POTW with design flow

MonitoringMonitoring

At least once per yearAt least once per year

All regulated pollutantsAll regulated pollutants

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IPP InspectionIPP Inspection

Process areas where Process areas where wastewater is generatedwastewater is generated

Chemical storage areasChemical storage areas

Pretreatment systemPretreatment system

Monitoring locationMonitoring location

Records reviewRecords review

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What to expect from an IPP What to expect from an IPP municipalitymunicipality

Sewer Use OrdinanceSewer Use OrdinanceWastewater discharge permitWastewater discharge permitMonitoring and inspectionsMonitoring and inspectionsCompliance assistanceCompliance assistanceEnforcementEnforcementProtection of the local environmentProtection of the local environmentFair treatmentFair treatment

Page 18: Industrial Discharges to Wastewater Treatment Plants · What does this mean? If you discharge to a POTW with design flow

Compliance AssistanceCompliance AssistancePOTW IPP staff POTW IPP staff

Local requirementsLocal requirementsEPA and DNRE EPA and DNRE requirements requirements Treatment systemsTreatment systemsPollution preventionPollution prevention

DNRE and EPA staffDNRE and EPA staffState and federal State and federal regulationsregulationsCategorical standardsCategorical standards

Page 19: Industrial Discharges to Wastewater Treatment Plants · What does this mean? If you discharge to a POTW with design flow

What to expect from an IPP What to expect from an IPP municipalitymunicipality

Sewer Use OrdinanceSewer Use OrdinanceWastewater discharge permitWastewater discharge permitMonitoring and inspectionsMonitoring and inspectionsCompliance assistanceCompliance assistanceEnforcementEnforcementProtection of the local environmentProtection of the local environmentFair treatmentFair treatment

Page 20: Industrial Discharges to Wastewater Treatment Plants · What does this mean? If you discharge to a POTW with design flow

ENFORCEMENTENFORCEMENT

ViolationsViolationsdischarge limitsdischarge limitslate reportslate reportsCompliance schedulesCompliance schedulesOther IPP requirementsOther IPP requirements

Enforcement tools:Enforcement tools:Phone call/ePhone call/e--mailmailNotice of ViolationNotice of ViolationAdministrative Consent Order/AgreementAdministrative Consent Order/AgreementFinesFinesTermination of serviceTermination of service

Page 21: Industrial Discharges to Wastewater Treatment Plants · What does this mean? If you discharge to a POTW with design flow

What to expect from an IPP What to expect from an IPP municipalitymunicipality

Sewer Use OrdinanceSewer Use OrdinanceWastewater discharge permitWastewater discharge permitMonitoring and inspectionsMonitoring and inspectionsEnforcementEnforcementCompliance assistanceCompliance assistanceProtection of the local environmentProtection of the local environmentFair treatmentFair treatment

Page 22: Industrial Discharges to Wastewater Treatment Plants · What does this mean? If you discharge to a POTW with design flow

Environmental ProtectionEnvironmental Protection

Water qualityWater quality

Beneficial reuse of biosolids Beneficial reuse of biosolids

Pollution emergenciesPollution emergencies

Page 23: Industrial Discharges to Wastewater Treatment Plants · What does this mean? If you discharge to a POTW with design flow

What to expect from an IPP What to expect from an IPP municipalitymunicipality

Sewer Use OrdinanceSewer Use OrdinanceWastewater discharge permitWastewater discharge permitMonitoring and inspectionsMonitoring and inspectionsEnforcementEnforcementCompliance assistanceCompliance assistanceProtection of the local environmentProtection of the local environmentFair treatmentFair treatment

Page 24: Industrial Discharges to Wastewater Treatment Plants · What does this mean? If you discharge to a POTW with design flow

Fair TreatmentFair TreatmentCategorical standardsCategorical standards

Local LimitsLocal Limits

ProceduresProcedures

Enforcement Response Enforcement Response PlanPlan

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What can be discharged to a What can be discharged to a WWTP?WWTP?

Page 26: Industrial Discharges to Wastewater Treatment Plants · What does this mean? If you discharge to a POTW with design flow

Prohibited DischargesProhibited Discharges

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Prohibited DischargesProhibited Discharges

Interfere or PassInterfere or Pass--through through Fire or Explosion (Flashpoint Fire or Explosion (Flashpoint <140<140ººF) F) Corrosive (pH<5)Corrosive (pH<5)Block FlowBlock FlowHeat (<140Heat (<140ººF)F)OilOilToxic GasesToxic GasesTrucked Wastewater (unless Trucked Wastewater (unless at designated points)at designated points)

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Local LimitsLocal Limits

Developed by each POTWDeveloped by each POTW

POTW specificPOTW specific

Published in SUOPublished in SUO

Page 29: Industrial Discharges to Wastewater Treatment Plants · What does this mean? If you discharge to a POTW with design flow

Why are local requirements Why are local requirements different ?different ?

Size of the WWTP Size of the WWTP Treatment technologyTreatment technologyReceiving streamReceiving streamNumber and types of industriesNumber and types of industriesRatio of domestic to nondomestic Ratio of domestic to nondomestic usersusers

Page 30: Industrial Discharges to Wastewater Treatment Plants · What does this mean? If you discharge to a POTW with design flow

Wastewater Stabilization LagoonWastewater Stabilization Lagoon

One of the least complex treatment systems.One of the least complex treatment systems.Hold wastewater for long periods of time, until biological Hold wastewater for long periods of time, until biological treatment is complete.treatment is complete.May have mechanical aeration, chemical feed.May have mechanical aeration, chemical feed.

Page 31: Industrial Discharges to Wastewater Treatment Plants · What does this mean? If you discharge to a POTW with design flow

Mechanical Treatment PlantsMechanical Treatment Plants

Mechanically Mechanically ““accelerateaccelerate”” biological processes.biological processes.Settling, advanced chemical feed, solids handling.Settling, advanced chemical feed, solids handling.Some have tertiary treatment such as sand filtration.Some have tertiary treatment such as sand filtration.

Page 32: Industrial Discharges to Wastewater Treatment Plants · What does this mean? If you discharge to a POTW with design flow

““MassiveMassive”” Treatment PlantsTreatment Plants

Page 33: Industrial Discharges to Wastewater Treatment Plants · What does this mean? If you discharge to a POTW with design flow

Why are local requirements Why are local requirements different ?different ?

Size of the WWTP Size of the WWTP Treatment technologyTreatment technologyReceiving streamReceiving streamNumber and types of industriesNumber and types of industriesRatio of domestic to nondomestic Ratio of domestic to nondomestic usersusers

Page 34: Industrial Discharges to Wastewater Treatment Plants · What does this mean? If you discharge to a POTW with design flow

Surface Water Discharging Surface Water Discharging WWTPsWWTPs

Receiving stream size and quality can affect Receiving stream size and quality can affect WWTPWWTP’’s own discharge limits.s own discharge limits.

Page 35: Industrial Discharges to Wastewater Treatment Plants · What does this mean? If you discharge to a POTW with design flow

Receiving streams may require Receiving streams may require additional protectionsadditional protections

State RulesState RulesColdwater StreamsColdwater StreamsDesignated trout streamsDesignated trout streams

Historic or ongoing pollutant dischargesHistoric or ongoing pollutant dischargesShared use with other WWTPs Shared use with other WWTPs Surface water impoundments Surface water impoundments Drinking water intakesDrinking water intakes

Page 36: Industrial Discharges to Wastewater Treatment Plants · What does this mean? If you discharge to a POTW with design flow
Page 37: Industrial Discharges to Wastewater Treatment Plants · What does this mean? If you discharge to a POTW with design flow

Groundwater Discharging FacilitiesGroundwater Discharging Facilities

Page 38: Industrial Discharges to Wastewater Treatment Plants · What does this mean? If you discharge to a POTW with design flow

Why are local requirements Why are local requirements different ?different ?

Size of the WWTP Size of the WWTP Treatment technologyTreatment technologyReceiving streamReceiving streamNumber and types of industriesNumber and types of industriesRatio of domestic to nondomestic Ratio of domestic to nondomestic usersusers

Page 39: Industrial Discharges to Wastewater Treatment Plants · What does this mean? If you discharge to a POTW with design flow

Every Community is Unique Every Community is Unique

Page 40: Industrial Discharges to Wastewater Treatment Plants · What does this mean? If you discharge to a POTW with design flow

Limited WWTP CapacitiesLimited WWTP Capacities

WWTPs have limited capacities for treating WWTPs have limited capacities for treating pollutants pollutants

WWTPs treat incoming wastewater from all WWTPs treat incoming wastewater from all sources sources -- domestic, commercial and domestic, commercial and industrialindustrial

The pollutants contributed by these sources The pollutants contributed by these sources will vary because no two municipalities are will vary because no two municipalities are exactly alikeexactly alike

Page 41: Industrial Discharges to Wastewater Treatment Plants · What does this mean? If you discharge to a POTW with design flow

Local policy decisionLocal policy decision

Allocations can be uniformAllocations can be uniform

Or nonOr non--uniformuniform

Allocations (Allocations (““local limitslocal limits””) will be found in ) will be found in the local sewer use ordinancethe local sewer use ordinance

Capacity AllocationsCapacity Allocations

Page 42: Industrial Discharges to Wastewater Treatment Plants · What does this mean? If you discharge to a POTW with design flow

A SIMPLE EXAMPLEA SIMPLE EXAMPLE

WWTP can treat 100 pounds per day of WWTP can treat 100 pounds per day of phosphorus. phosphorus. Domestic loading = 40 pounds per dayDomestic loading = 40 pounds per dayAvailable Industrial loading = 60 pounds Available Industrial loading = 60 pounds per dayper day1 industry can discharge up to 60 Lbs/day1 industry can discharge up to 60 Lbs/day

Page 43: Industrial Discharges to Wastewater Treatment Plants · What does this mean? If you discharge to a POTW with design flow

A SIMPLE EXAMPLE Part 2A SIMPLE EXAMPLE Part 2WWTP can treat 100 pounds per day of WWTP can treat 100 pounds per day of phosphorus. phosphorus. Domestic loading = 40 pounds per dayDomestic loading = 40 pounds per dayAvailable Industrial loading = 60 pounds Available Industrial loading = 60 pounds per dayper day3 industries have to share 60 Lbs/day3 industries have to share 60 Lbs/day

Page 44: Industrial Discharges to Wastewater Treatment Plants · What does this mean? If you discharge to a POTW with design flow

SummarySummaryMunicipalities may be required to Municipalities may be required to implement an IPPimplement an IPPThe IPP protects the environment, POTW The IPP protects the environment, POTW workers and infrastructureworkers and infrastructureLocal IPP staff are knowledgeable and can Local IPP staff are knowledgeable and can provide valuable assistance provide valuable assistance All municipal WWTPs are differentAll municipal WWTPs are differentAll WWTPs have a limited capacityAll WWTPs have a limited capacity

Page 45: Industrial Discharges to Wastewater Treatment Plants · What does this mean? If you discharge to a POTW with design flow

Regulatory UpdateRegulatory Update““Pretreatment Streamlining RulesPretreatment Streamlining Rules””

Published October 14, 2005Published October 14, 2005Effective November 14, 2005Effective November 14, 2005Reduce the burden on municipalities and industriesReduce the burden on municipalities and industriesMore restrictive changes must be implementedMore restrictive changes must be implementedLess restrictive changes cannot be implemented in Less restrictive changes cannot be implemented in Michigan until State rules are changedMichigan until State rules are changed

Page 46: Industrial Discharges to Wastewater Treatment Plants · What does this mean? If you discharge to a POTW with design flow

Regulatory UpdateRegulatory Update

““ClarificationClarification”” of 403.12(g)(3) composite of 403.12(g)(3) composite sampling requirements. sampling requirements.

Old language:Old language:The Control Authority may waive flowThe Control Authority may waive flow--proportional proportional

composite sampling for any Industrial User that composite sampling for any Industrial User that demonstrates that flowdemonstrates that flow--proportional sampling is proportional sampling is infeasible.infeasible.

Page 47: Industrial Discharges to Wastewater Treatment Plants · What does this mean? If you discharge to a POTW with design flow

New Language:New Language:For all other pollutants, 24For all other pollutants, 24--hour composite hour composite samples must be obtained through flowsamples must be obtained through flow--proportional composite sampling techniques, proportional composite sampling techniques, unless timeunless time--proportional composite sampling or proportional composite sampling or grab sampling is authorized by the Control grab sampling is authorized by the Control Authority. Where timeAuthority. Where time--proportional composite proportional composite sampling or grab sampling is authorized by the sampling or grab sampling is authorized by the Control Authority, the samples must be Control Authority, the samples must be representative of the Discharge and the decision representative of the Discharge and the decision to allow the alternative sampling must be to allow the alternative sampling must be documented in the Industrial User file for that documented in the Industrial User file for that facility or facilities.facility or facilities.

Regulatory UpdateRegulatory Update

Page 48: Industrial Discharges to Wastewater Treatment Plants · What does this mean? If you discharge to a POTW with design flow

What does this mean?What does this mean?

If you discharge to a POTW with design flow If you discharge to a POTW with design flow <5MGD (MIPP) <5MGD (MIPP) –– You may still have timeYou may still have timeIf you discharge to a POTW with design flow >5 If you discharge to a POTW with design flow >5 MGD (FIPP)MGD (FIPP)

you must collect flowyou must collect flow--proportional composite samples proportional composite samples OrOr demonstrate that timedemonstrate that time--proportional composite proportional composite sampling or grab samples are representativesampling or grab samples are representativeAndAnd have authorization from the IPP Control Authority have authorization from the IPP Control Authority to conduct time proportional 24 hour composite to conduct time proportional 24 hour composite samplessamples

Page 49: Industrial Discharges to Wastewater Treatment Plants · What does this mean? If you discharge to a POTW with design flow

Questions?Questions?