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Industrial Control Equipment

Knowledge & Hope


KL-500 Industrial Electronic Trainer ................................................................1

KL-600 Advanced Sensor Experimental System..........................................4

KL-620 Basic Sensor Experimental Lab ...................... ..................................8

KL-630 MEMS Training System .......................................................................12

Analog Control System ..........................................................................15ACS-1000

CONTENTSCONTENTS

1. Comprehensive study includes the theoretical study

and practical exercises

2. Use of industrial-type components, devices and circuits

Industrial Electronic Trainer

Experiment Modules

The KL-500 Industrial Electronic Trainer is a self-

contained training equipment allowing students to learn

more than 70 experiments through a power supply unit

and 16 replaceable modules.

Various types of industrial electronic devices, such

as UJT, PUT, SCR, SCS, DIAC, TRIAC, JFET, MOSFET,

IGBT are introduced in this system. For each device,

students are able to learn its characteristic, trigger circuit.

Moreover, application circuits provide students a comprehensive

understanding of related knowledge in this technology

field.

1. Generally use 2mm plugs and sockets connected by

2mm or 4mm test leads

2. Circuits, blocks and components symbols printed on the

surface of each module

3. Modules, secured in plastic housing, are with standard

DIN A4 equivalent height

4. Cabinet provides easy-to-store facility for all modules

5. Comprehensive experiment manuals

1. Power Supply Unit (KL-51001)

(1) ACV output voltage : 18V ~ 0 ~ 18V/0.5A

(2) ACV output voltage : 12V ~ 0 ~ 12V/0.5A

(3) DCV output voltage : +12V/0.5A

(4) DCV output voltage : +5V/0.5A

2. Meter/Motor Unit (KL-58001)

(1) Dual-scale ACV : 150V 300V, class 2.5

(2) Dual-scale ACA : 0 ~ 100mA ~ 1A, class 2.5

(3) Dual-scale DCV : 0 ~ 10V ~ 20V, class 2.5

(4) Dual-scale DCA : 0 ~ 100mA ~ 1A, class 2.5

(5) AC110V / 220V motor

3. Isolation Transformer (KL-58002)

AC 110V / 220V

~

KL-51001 KL-58001 KL-58002

Stand feet for easy operation on the workbench

Cabinet enhances storage facility of all modules

Specification

Option : Oscilloscope (20MHz)*

Industrial Control EquipmentIndustrial Control Equipment

1 Industrial Control Equipment

KL-500

Features

KL-53001

List of ModulesKL-53001 UJT Experiments

KL-53002 PUT Experiments

KL-53003 PUT & SCR Experiments

KL-53004 SCS Experiments

KL-53005 UJT & PUT Trigger SCR Experiments

KL-53006 SCR Control DC Motor & DIAC, TRIAC Characteristic

Experiments

KL-53007 Automatic Control Lamp and TRIAC Control Speed

Experiments

KL-53008 Temperature Ratio, Photo-Couple and Touch

Control Experiments

KL-53009 Over / Under-Voltage Breaker and Flasher Control

Experiments

KL-53010 TRIAC Liquid Level & IC Timer Switch Experiments

KL-53011 Digital Signal Driver & Zero-Voltage Switch Experiments

KL-53012 Zero-Voltage Switch Experiments

KL-53013 SCR Converter Experiments

KL-53014 SCR Rectifier Circuit Experiments

KL-53015 JFET / MOSFET Characteristic & MOSFET Speed

Control Experiments

KL-53016 IGBT Characteristic & IGBT Speed Control Experiments

1. Power Supply Unit Experiments(1) AC voltage measurement

(2) DC voltage measurement

List of Experiments

2. UJT Experiments (KL-53001)UJT Characteristic & Equivalent Circuit

(1) UJT introduction

(2) UJT characteristic

(3) UJT equivalent circuit

(4) CDS trigger, RTH trigger

UJT Oscillator Circuit & Timer Switch

(1) UJT relaxation oscillator

(2) UJT timer switch

3. PUT Experiments (KL-53002)PUT Characteristic & Equivalent Circuit

(1) PUT introduction

(2) PUT characteristic

(3) PUT equivalent circuit

(4) CDS trigger

(5) RTH trigger

PUT Oscillator Circuit & Timer Switch

(1) PUT circuit oscillator

(2) PUT timer switch

4. PUT & SCR Experiments (KL-53003)PUT Staircase Generator & Voltage Control Ramp Circuit

(1) PUT staircase generator circuit

(2) PUT voltage control ramp circuit

SCR Characteristic & RC Shift Control Circuit

(1) SCR principle

(2) SCR characteristic curve

(3) SCR construction

(4) SCR trigger mode

(5) SCR RC phase control circuit

5. SCS Experiments (KL-53004)SCS Characteristic Experiment

(1) SCS construction and operation mode

(2) Use VOM meter measuring SCS

(3) SCS schmitt circuit

(4) SCS simulate PUT circuit

SCS Trigger Circuit Experiment

(1) CDS trigger

(2) RTH trigger

6. UJT & PUT Trigger SCR Experiments (KL-53005) UJT Trigger SCR Phase Control Circuit

(1) Phase control basic circuit

(2) Phase control analysis

(3) AC phase control circuit analysis

(4) UJT trigger SCR phase control circuit

PUT Trigger SCR Phase Control Circuit

KL-53002 KL-53003 KL-53004 KL-53005 KL-53006 KL-53007 KL-53008

KL-53009 KL-53010 KL-53011 KL-53012 KL-53013 KL-53014 KL-53015 KL-53016

2Industrial Control Equipment

KL-500KL-500

7. SCR Control DC Motor & DIAC, TRIAC (KL-53006) SCR Characteristic Experiments SCR Control DC Motor Forward / Reverse Experiment(1) SCR cut-off principle(2) SCR control DC motor forward / reverse control experimentDIAC, TRIAC Characteristic Experiment(1) DIAC construction and characteristic(2) DIAC operation mode and measurement(3) TRIAC construction and characteristic(4) TRIAC trigger mode(5) TRIAC static measurement

8. Automatic Control Lamp, TRIAC Control Speed Experiments (KL-53007)

Automatic Control Lamp Experiment(1) TRIAC shift control(2) TRIAC automatic control lamp experimentTRIAC Control Motor Speed Experiment(1) Different motor introduction(2) TRIAC control motor speed experiment

9. Temperature Ratio, Photo-Couple and Touch Control Experiments (KL-53008)

Bridge Temperature Ratio Control Experiment(1) Electronic component of thermal resistor (2) SCR bridge temperature ratio control experimentPhoto-Couple and Touch Control Experiment(1) Photo-couple control circuit(2) FET construction and characteristic(3) Touch alarm circuit

13. Zero-Voltage Switch Experiments (KL-53012)Zero-Voltage Switch Experiments (II)

(1) TRIAC zero-voltage switch experiments

(2) IC mode zero-voltage switch experiments

14. SCR Converter Experiments (KL-53013)(1) Parallel converter introduction

(2) Series converter introduction

(3) Converter trigger source

(4) Converter voltage adjustment

(5) Converter output-waveform improvement

15. SCR Rectifier Circuit Experiments (KL-53014)(1) Single-phase half-wave rectifier

(2) Single-phase full-wave rectifier

(3) Single-phase bridge rectifier

(4) Three-phase half-wave rectifier

(5) Three-phase full-wave rectifier

16. JFET/MOSFET Characteristic & MOSFET Speed Control Experiments (KL-53015)

(1) JFET characteristic experiment

(2) MOSFET characteristic experiment

(3) MOSFET speed control experiment

17. IGBT Characteristic & IGBT Speed Control Experiments (KL-53016)

(1) IGBT characteristic experiment

(2) IGBT speed control experiment

10. Over /Under Voltage Breaker and Flasher Control Experiments (KL-53009)

Over / Under Voltage Breaker Experiment(1) OPA characteristic with reverse & non-reverse circuit(2) Voltage comparison circuitFlasher Control Experiment(1) Application of TRIAC power control(2) AC circuit control(3) Multivibrator

11. TRIAC Liquid Level & IC Timer Switch Experiments (KL-53010)

TRIAC Liquid Level Control Experiment(1) Digital circuit introduction

(2) TRIAC liquid level control experimentIC Timer Switch Experiment(1) NE 555 IC circuit introduction

(2) lC timer switch experiment

12. Digital Signal Driver & Zero-Voltage Switch Experiments (KL-53011)

Digital Signal Driver Control ExperimentDigital signal driver control experimentZero-Voltage Switch Experiments (I)

Ideal half-wave zero-voltage switch experiments

1. Experiment Manual

2. Tank x 2 pcs

3. Connection Leads and Plugs x 1 set

4. Storage Cabinet x 2 sets (KL-99001)

1. Rack Frame (KL-89003)

Accessories (KL-59001)

Option

3 Industrial Control Equipment 10711

KL-500KL-500

2. Power Supply : 30V/3A3. Oscilloscope (20MHz)

Advanced Sensor Experimental System

The KL-600 Advanced Sensor Experimental System is a comprehensive sensor / transducer controltraining system that incorporates industrial-gradecomponents with various control circuits and loadunits. Its modular and closed-loop control circuitsallow implementation of open-ended, individualcontrol loops used in industrial applications. KL-600 provides quantitative experiments, alsowith different sensors and transducers, but it’spossible to measure more precisely the relationshipbetween analog signals and voltage. The analogsignals (like temperature or pressure) can be set and represented by a value. The KL-600 uses only industrial-standardsensors / transducers (0~10V, 4~20mA) with USB interface.

1. Power Supply Unit

Fixed DC power supply

(1) Output voltage : +5V, -5V, +12V, -12V

(2) Max. output current : +5V/3A, -5V/0.3A, +12V/1.5A,

-12V/0.3A

(3) With output overload protection

2. A/D Converter : 1x12-bit ADC

(1) Input voltage range : 0 ~ +5V

(2) Time pulse frequency : 3.58 MHz

(3) Control signals : status, pole, over range indication

3. Interface Port

USB interface : type B

4. D/A Converter : 1 x 12-bit DAC

Analog output & control

OUT+ : +DC OFFSET 0 ~ +4.096V unipolar

OUT- : -DC OFFSET 0 ~ - 4.096V unipolar

OUT BP : DC OFFSET -2.048V ~ +2.048V bipolar

Specification

6. Status Display & DCV

Input voltage measurement

(1) Range : 2000mV, 20V

(2) Accuracy : ±0.05% of reading + 4 counts

(3) Input impedance : 10MΩ

(4) Display : 4 ½ digits

7. Mode Selector

Manual / single-chip

8. Buzzer

Max. input signal voltage : +12V

9. Micro controller Signals

5 control line outputs 10. Model Holder : X4

11. Potentiometer : 100KΩ B-type

12. Comparator

V-,V+ input, Vo output

13. Differential Amplifier


14. Instrumentation Amplifier

V-,V+ input, Vo output, adjustable gain

Features

Sensor Main Unit (KL-61001B)

5. Preset Level

Max. value : 4095

: 4-digit thumbwheel switch,

Notebook is excluded.*

1. Industrial-standard sensors and transducers

2. With USB interface

3. Open-ended design, ideal for expansion

4. Offer a sensing data acquisition software



KL-600

System Requirement1. PC : 1GHz or faster 32-bit (x86) or 64-bit (x64) processor, 1GB RAM, 1GB more free disk space2. OS : Windows XP / Vista / 7 / 8 / 10

Specification & Feature1. Real time acquire signal2. Adjustable acquire frequency3. Current, Min and Max value displayed4. Data save, load and print function5. X-axis : TIME/DIV Y-axis : VOLT/DIV6. Storage format : Excel format

Graphic User Interface Software

KL-63001A ModuleKL-63002A General Transducer ModuleKL-63003 AD590 Transducer ModuleKL-63004 Thermocouple Transducer ModuleKL-63005 PT100 Temperature Transducer ModuleKL-63006A Humidity Transducer Module KL-63007 Load-Cell Transducer Module KL-63008 LVDT Transducer ModuleKL-63009 Photovoltaic Transducer ModuleKL-63010 Counter Module

General Sensor

KL-63011 Linear Scale ModuleKL-63012 Infrared Transducer ModuleKL-63013 Multi-Channel Remote Controlled ModuleKL-63014 Ultrasonic Transducer ModuleKL-63015A Pressure Transducer ModuleKL-63016 VFC ModuleKL-63017 FVC Module

List of Modules

KL-63001A KL-63002A KL-63003

KL-63004

KL-63007

KL-63005 KL-63006A

KL-63008 KL-63009

KL-63010 KL-63011 KL-63012

KL-63013 KL-63014 KL-63015A

KL-63016 KL-63017

List of Experiments

1. D/A and A/D Converters

2. Characteristics of Sensors (1) Photo transistor (2) Photo interruptor (3) Magnetic sensor (4) Pyroelectric detector (5) Thermistor (6) Reed switch (7) Inclination sensor (8) Limit switch (9) Mercury switch

(10) Vibration switch (11) Condenser microphone (12) Dynamic microphone

KL-61001B

1. 2mm plugs and sockets used throughout2. Comprehensive experiment manual3. Modules secured in plastic housings4. Connected by 2mm-2mm test leads5. Dimension : 255 x 165 x 30mm6. Circuit symbols, blocks and components printed on the surface of each module7. Power supplied from either power module or through KL-61001B main unit

Experiment Modules

5 4 2 1

7

6

11

3

8

9

10

12

13

14


KL-600KL-600

4. AD590 Temperature Transducer (1) Characteristics and transduction circuit of AD590 (2) The application of AD590 - Temperature controller (3) The application of AD590 - Digital thermometer

5. Thermocouple (1) Thermocouple characteristics (2) Transduction circuit of thermocouple (3) The application of thermocouple - Digital thermometer

6. PT100 Temperature Transducer (1) R vs. T characteristic of PT100 (2) Transduction circuit of PT100 (3) The application of PT100 - Fire alarm (4) The application of PT100 - Digital thermometer7. Humidity Transducer (1) Impedance characteristic of humidity sensor (2) Transduction circuit of humidity sensor (3) The application of humidity sensor - Digital hygrometer

8. Load-Cell (1) Characteristics and transduction circuit of Load-Cell (2) The application of Load-Cell - Overweight alarm (3) The application of Load-Cell - Digital scale9. Linear Variable Differential Transformer (LVDT) (1) Characteristics of LVDT (2) The application of LVDT - Digital position indicator

10. Photovoltaic Cell (1) Photovoltaic characteristics (2) Photovoltaic transducer circuit (3) The application of photovoltaic - Auto-Streetlamp controller (4) The application of photovoltaic - Digital illuminometer

11. Linear Scale (1) Linear scale characteristics and transducer circuit (2) Distance measurement of linear scale

12. Infrared Transducer (1) Infrared transducer DC characteristic test (2) Infrared transducer AC characteristic test (3) The application of infrared transducer - Event counter (4) The application of infrared transducer - Remote controller

13. Ultrasonic Transducer (1) Ultrasonic transducer characteristic test (2) The application of ultrasonic transducer - Space disturbance detector

14. Pressure Transducer (1) Transduction circuit of pressure sensor (2) The application of pressure transducer

15. V/F and F/V Converters (1) VFC converter

(2) FVC converter

(3) The application of V/F converter - FSK modulation

(4) The application of F/V converter - Encoder

Load Units1. KL-68001 Humidity & Temperature Load

(1) Temperature load

a. Provides heat source for AD590, PT-100 and

thermocouples

b. Temperature range : ambient~170°C

c. Manual/automatic adjustment

d. Insulated for safety reasons

e . Digital temperature control : SSR driven voltage output

f . ON/OFF LED indicator

(2) Humidity load

a. Humidity transducer rated voltage : Max. 1V AC

b. Frequency range : 500Hz~1KHz

c . Impedance : 1MΩ (75±5% RH at 25°C)

d. Humidity range : 50%~99% RH

e. Output conversion rate : 100mV / 1% RH

3. General-Purpose Transducers (1) Gas / smoke detector (2) Ethanol detector (3) Digital magnetic detector (4) Analog magnetic detector


KL-600KL-600

2. KL-68002 Pressure Gauge

(1) Pressure gauge : full scale 5000mm Ag

(2) Flow rate control valve

(3) Power source : 110V / 220V AC

3. KL-68003 Load Cell

(1) Construct strain gauge and bridge circuit

(2) Max. load : <5Kg

(3) Electronic scale

4. KL-68004 Linear Variable-Differential Transformer (LVDT)

(1) Range : ±5mm

(2) Scale : 0.01mm

(3) Linear accuracy : 0.1%

(4) Excitation frequency : 350Hz

5. KL-68005 LUX Load

(1) Selectable light sources

(2) Light bulb luminous intensity adjustable

(3) Photovoltaic transducer open voltage : ≒ 2V

(4) Photovoltaic transducer close current : ≒ 0.08 µA/lx

6. KL-68006 Angle/Distance Load

(1) Platform moving range : 300mm

(2) Adjustable transmitting / receiving angle : 30° / step, 0~360°

(3) Infrared receiver : Max. input wavelength = 940nm

(4) Ultrasonic transmitter / receiver : nominal frequency = 40 KHz

7. KL-68007 Linear Scale

(1) Resolution : 0.005mm

(2) Max. range : 200mm

(3) Stepping motor with speed adjustment

(4) Voltage requirement : +5V DC

(5) Left / right directional switch

(6) Left / right limit switch

Experiments / Equipment Required 1. Sensor & General Transducer Characteristics Experiments Kit MAIN UNIT : KL-61001B

MODULE : KL-63001A; KL-63002A

2. Temperature Transducer Experiments Kit

MAIN UNIT : KL-61001BMODULE : KL-63003; KL-63004; KL-63005LOAD UNIT : KL-68001 Humidity & Temperature load

3. Humidity Transducer Experiments Kit

MAIN UNIT : KL-61001BMODULE : KL-63006ALOAD UNIT : KL-68001 Humidity & temperature load

4. Load-Cell Transducer Experiments Kit

MAIN UNIT : KL-61001BMODULE : KL-63007LOAD UNIT : KL-68003 Load-cell; KL-68008 Standard weight set

5. LVDT Transducer Experiments Kit

MAIN UNIT : KL-61001BMODULE : KL-63008LOAD UNIT : KL-68004 LVDT load

6. Photovoltaic Transducer Experiments Kit

MAIN UNIT : KL-61001BMODULE : KL-63009LOAD UNIT : KL-68005 LUX load

7. Linear Scale Experiments Kit

MAIN UNIT : KL-61001BMODULE : KL-63010; KL-63011LOAD UNIT : KL-68007 Linear scale

8. Infrared Transducer Experiments Kit

MAIN UNIT : KL-61001BMODULE : KL-63012; KL-63013LOAD UNIT : KL-68006 Angle / displacement load

9. Ultrasonic Transducer Experiments Kit

MAIN UNIT : KL-61001BMODULE : KL-63010; KL-63014LOAD UNIT : KL-68006 Angle / displacement load

10. Pressure Sensor Experiments Kit

MAIN UNIT : KL-61001BMODULE : KL-63015ALOAD UNIT : KL-68002 Pressure gauge

11. V/F, F/V Converter Experiments Kit

MAIN UNIT : KL-61001BMODULE : KL-63016; KL-63017LOAD UNIT : KL-68009

1. Experimental Manual2. Connection Leads and Plugs x 1 set3. Magnet x 1 pce


1. Sensor & General Transducer Characteristics Experiments Kit

2. Temperature Transducer Experiments Kit

3. Humidity Transducer Experiments Kit

4. Load-Cell Transducer Experiments Kit

5. LVDT Transducer Experiments Kit

6. Photovoltaic Transducer Experiments Kit

7. Linear Scale Experiments Kit

8. Infrared Transducer Experiments Kit

9. Ultrasonic Transducer Experiments Kit

10. Pressure Sensor Experiments Kit

11. V/F, F/V Converter Experiments Kit


KL-600KL-600

8. KL-68008 Standard Weight Set 2 x 50g; 2 x 100g; 1 x 200g; 1 x 500g; 2 x 1Kg; 1 x 2Kg

9. KL-68009 Encoder Sensor Module (1) DC power supply : +5V DC (2) Output signal : A, B, Z (3) Max. pulse frequency : 30KHz (300P/R) (4) Max. speed : 6000rpm (300P/R)

Basic Sensor Experimental Lab

The KL-620 Basic Sensor Experimental Lab isa comprehensive sensor / transducer control trainingsystem. Its modular and closed-loop control circuitsallow implementation of open-ended, individual controlloops used in industrial applications. KL-620 provides qualitative experiments, it usesdifferent sensors or transducers for experiments. WithKL-620, we give attention to observe the relationshipbetween analog signals (like temperature or pressure)and voltage. The analog signals (like temperature orpressure) can not be measured and represented bya value. The KL-620 uses only industrial-standard sensors / transducers (0~10V, 4~20mA) with USBinterface.

Specification

Features

Sensor Main Unit (KL-61001B)1. Power Supply Unit

Fixed DC power supply

(1) Output voltage : +5V, -5V, +12V, -12V

(2) Max. output current : +5V/3A, -5V/0.3A, +12V/1.5A,

-12V/0.3A

(3) With output overload protection

2. A/D Converter : 1x12-bit ADC

(1) Input voltage range : 0 ~ +5V

(2) Time pulse frequency : 3.58 MHz

(3) Control signals : Status, pole, over range indication

3. Interface Port

USB interface : Type B

4. D/A Converter : 1 x 12-bit DAC

Analog output & control

OUT+ : +DC OFFSET 0 ~ +4.096V unipolar

OUT- : -DC OFFSET 0 ~ - 4.096V unipolar

OUT BP : DC OFFSET -2.048V ~ +2.048V bipolar

6. Status Display & DCV

Input voltage measurement

(1) Range : 2000mV, 20V

(2) Accuracy : ±0.05% of reading + 4 counts

(3) Input impedance : 10MΩ

(4) Display : 4 ½ digits

7. Mode Selector

Manual / single-chip

8. Buzzer

Max. input signal voltage : +12V

9. Micro controller Signals

5 Control line outputs

10. Model Holder : X4

11. Potentiometer : 100KΩ B-type

12. Comparator


13. Differential Amplifier


14. Instrumentation Amplifier

V-,V+ input, Vo output, adjustable gain

5. Preset Level

Max. value : 4095

: 4-digit thumbwheel switch,


1. Industrial-standard sensors and transducers

2. With USB interface

3. Open-ended design, ideal for expansion

4. Offer a sensing data acquisition software



KL-620

KL-64001A

KL-64002

KL-64003A

KL-64004

KL-64005A

KL-64006

KL-64007A

KL-64008

KL-64009

KL-64010

KL-64011

KL-64012

KL-64013

KL-64014

KL-64015

KL-64016

System Requirement1. PC : 1GHz or faster 32-bit (x86) or 64-bit (x64) processor, 1GB RAM, 1GB more free disk space2. OS : Windows XP / Vista / 7 / 8 / 10

Specification & Feature1. Real time acquire signal2. Adjustable acquire frequency

3. Current, Min and Max value displayed4. Data save, load and print function

5. X-axis : TIME/DIV Y-axis : VOLT/DIV6. Storage format : Excel format

Graphic User Interface Software

1. Using 2mm plugs and sockets 2. Comprehensive experiment manual3. Modules secured in plastic housings4. Connected by 2mm-2mm test leads5. Dimension : 255 x 165 x 30mm6. Circuit symbols, blocks and components printed on the surface of each module7. Power supplied from KL-61001B main unit

Experiment Modules


KL-620KL-620

KL-61001B

5 4 2 1

7

6

11

3

8

9

10

12

13

14

1. Pressure sensor

0~7 psi to 0~30 psi pressure ranges

2. Strain gauge

(1) Max. payload : <5kg

(2) Terminal resistance : 350 ± 50Ω

KL-64007A

1. Hall current sensor

(1) Nominal current : ±3A

(2) Current range : ±9A

(3) Output voltage : ±4V, RL = 10K Ohms

2. Proximity sensor

(1) Operation voltages : 10V ~ 30V DC

(2) Short circuit protection

KL-64008

KL-64009

1. V/F converter

(1) Input voltage : +10mV ~+10V

(2) Output frequency : 5Hz ~ 5KHz, 10Hz ~10KHz

KL-64010

1. CDS sensor

2. Photovoltaic sensor

(1) Photovoltaic transducer open voltage≒ 2V

(2) Photovoltaic transducer close current ≒ 0.06 µA/lx

1. F/V

(1) Input frequency : 0 ~ 4.3KHz ( ±0.2Vp ~ ±5Vp)

(2) Output voltage : 0 ~ 4.3V DC

converterKL-64011

1. RTD (PT-100)

(1) 0°C : 100Ω , 100°C : 139.16

(2) Rating : 250°C

Ω

KL-64012

1. Level (Water)

Simulation of the reservoir control status (motor included)

KL-64013

1. Fiber optic emitter

(1) Forward current, DC (lF) : 50mA

(2) Peak wave length : 950nm

(3) Output power : 50µw

KL-64014

1. Infrared TX / RX sensor

(1) Infrared transmitter : Emission intensity : 12mW/sr

(IF = 50mA)

Emission wavelength : 940nm

(IF = 50mA)

(2) Infrared receiver : Sensitivity wavelength : 1000nm

2. Ultrasonic TX / RX sensor

Nominal frequency : 40KHz

KL-64006


KL-620KL-620

List of Modules

1. Photo transistor

2. Photo interrupter

3. Digital magnetic detector

4. Analog magnetic detector

KL-64001A

1. Pyroelectric detector

2. Reed switch

3. Thermistor

4. Mercury switch

KL-64002

1. Limit switch

2. Vibration switch

3. Condenser microphone

4. Dynamic microphone

KL-64003A

1. Gas / smoke sensor

2. Ethanol sensor

KL-64004

1. IC (AD590) temperature sensor

2. Humidity sensor

(1) Humidity transducer rated voltage : 1 Vp-p AC

(2) Frequency range : 100Hz ~ 10KHz

(3) Temperature range : 0°C ~ 60°C

(4) Humidity range : 20%RH ~ 90%RH

(5) Impedance : 13KΩ (70%RH at 25°C)

KL-64005A

2. Fiber optic phototransistor

(1) λpeak : 850nm

(2) Collect current (lC) : 50mA

(3) Power dissipation : 100mw


KL-620KL-620

10711

1. LVDT

(1) Range : ±5mm

(2) Scale : 0.01mm

(3) Optimum frequency : 50Hz ~ 1.1KHz

(Nominal : 350Hz)

KL-64015

1. Rotation angle sensor

(1) 10 turns (3600°) precision potentiometer

(2) Linearity : ± 0.25%

KL-64016

List of Experiments

1. D/A and A/D Converters

2. Characteristics of Sensors

3. Gas Sensors

4. AD590 Temperature Transducer

5. Hall Current Sensor

6. PT100 Temperature Sensor

7. Humidity Sensor

8. Strain Gauge

9. Linear Variable Difference Transformer (LVDT)

1. Experimental Manual

2. Connection Leads and Plugs x 1 set


10. Photovoltaic Cell

11. Proximity Switch

12. Infrared Transducer

13. Ultrasonic Transducer

14. Pressure Sensor

15. V/F and F/V Converters

16. CdS Cell

17. Level Controller

18. Fiber Optical Communication

19. Rotation Angle Sensor

1. Learning the relation between accelerometer and gravity field in three dimensional space. 2. Converting the sensing signal into gravity unit step by step from software interface.3. Converting the gravity data into tilting angle step by step from the software interface. 4. Easy to mount on XYZ-axis rotation stand to design and carry out more advanced experiments. 5. Under Demo mode operation, the Z-axis gravity data can be measured and displayed without connecting to PC.

1. Measurement Range ±2 / ±4 / ±8 / ±16g 2. Nonlinearity (Full Scale) ±0.5% 3. Inter-axis Alignment Error : ±0.1 degree 4. Degrees Cross-axis Sensitivity : ±1% 5. Power : 9V battery 6. PC Connection : Bluetooth 7. Display : LCM 8x2 8. Selection Mode : demo / PC 9. Power Switch x 110. Reset Switch x 1

: :

g g g

MEMS (Micro-electromechanical Systems) based sensors such as accelerometer, gyroscope and magnetometerare crucial components used in smart portable devices, likesmart phone and tablet PC. The demand of MEMS sensorshas been increased dramatically and identified as one ofthe most promising technologies nowadays.

K&H develop world's first series of MEMS-basedtraining system to facilitate students learning variousMEMS functions and applications more systemically.4 different types of MEMS based sensors are introducedin this training system, including 3-axis accelerometer,3-axis gyroscope, barometer and magnetometer. Toensure quality results for experiment, module with XYZ- Axis Rotation Stand is specially designed to carry outthree - dimensional motion experiments with operationof accelerometer and gyroscope module.

1. Each module is powered with 9V battery. There is no power cable to interfere the module motion during performing experiments. 2. Each module is communicated with PC via Bluetooth interface, no communication cable to interfere module motion during performing experiments.3. Each module equipped with a LCD display shows instant results from DEMO experiments.4. All sensing data are acquired, calculated, and recorded in software for further analysis.5. Round shape PCB module suitable for accelerometer experiment, gyroscope experiment, and electronic compass in magnetometer experiment.

The protocol of sensing data, introduced in experiment manual, is available for expanding more experiments and student projects. 6.

Features

List of Modules3-Axis Accelerometer Unit (KL-67001)

Features

Specifications

1. Measurement of gravity2. Measurement of gravity with software interface3. Sensing data analysis and gravity unit conversion

4. Calculation of tilt angle from X and Y plane5. Pitch rotation analysis and calculation6. Roll rotation analysis and calculation

7. Pitch & Roll demonstration8. Data acquisition with sensing gravity Note : KL-67101 and KL-67102 are required to carry out above experiments.

List of Experiments

MEMS Training System



KL-630


1. Learning the relation between gyroscope and its rotation in three dimensional space. 2. Converting the sensing signal into rotation angle step by step from software interface.3. Easy to mount on XYZ-axis rotation stand to design and carry out more advanced experiments.4. The experiment results from XYZ axis can be acquired and analyzed simultaneously from software interface. 5. Under Demo mode operation, the Z-axis rotation angle can be measured and displayed without connecting to PC.

1. Measurement Range : ±250 / ±500 /

±2000dps2. Nonlinearity (Full scale) : ±0.2%3. Sensitivity Change vs. Temperature : ±2%4. Power : 9V battery5. PC Connection : Bluetooth6. Display : LCM 8x27. Selection Mode : demo / PC 8. Power Switch x 19. Reset Switch x 1

dps dpsSpecifications

List of Experiments 1. Measurement of angle 2. Measurement of angular velocity with software interface 3. Sensing data analysis and angle unit conversion 4. Digital zero-rate level calibration 5. X-axis angle measurement with software interface 6. Y-axis angle measurement with software interface 7. Z-axis angle measurement with software interface 8. Pitch rotation demonstration 9. Roll rotation demonstration10. Yaw rotation demonstration

Note : KL-67101 and KL-67102 are required to carry out above experiments.

3-Axis Gyroscope Unit (KL-67002)

Features

11. Data acquisition with sensing angular data

1. Learning the relation between magnetometer and magnetic

field in three dimensional space. 2. Converting the sensing signal into magnetic field unit step by step from software interface.3. Using sensing signal to find magnetic north step by step from software interface. 4. Under Demo mode operation, the magnetic north can be identified and displayed without connecting to PC.

1. Measurement Range : ±1.3gauss / ±1.9gauss / ±2.5gauss / ±4.0gauss / ±4.7gauss /±5.6gauss / ±8.1gauss2. Magnetic Cross-axis Sensitivity : ±1% FS/gauss3. Power : 9V battery4. PC Connection : Bluetooth 5. Display : LCM 8x26. Selection Mode : demo / PC 7. Power Switch x 18. Reset Switch x 1

Magnetometer Unit (KL-67003)

1. Magnetic north identification

2. Measuring magnetic field

3. Sensing magnet’s magnetic field

4. Magnetic interference and 2D calibration

5. Magnetic interference and 3D calibration

6. Electronic compass

7. Magnetometer and accelerometer output waveforms


KL-630KL-630

Features

Specifications

List of Experiments

XY-axis angle plate (KL-67101)

Experiments Required

1. Function : to measure x-axis or y-axis rotation angle of

XYZ-axis rotation stand (KL-67102)

2. Measure Range : 0~360 degree

3. Resolution : 7.5 degree / tick

4. Plate Material : acrylic

1. Function : to mount 3-Axis Accelerometer Unit (KL-67001)

3-Axis Gyroscope (KL-67002)

2. Degree of Freedom : three, X / Y / Z axis

3. X-axis Rotation : 0~360 degree, fixed with 2 screw knob, uses

XY- axis angle plate (KL-67101) to measure

rotation angle

4. Y-axis Rotation : 0~360 degree, fixed with 2 screw knob, uses

XY- axis angle plate (KL-67101) to measure

rotation angle

5. Z-axis Rotation : 0~360 degree, fixed with 1 screw knob, uses

angle pointer to measure rotation angle

6. Z-axis Angle Plate : 0~360 degree, 2 degree / tick

7. X,Y,Z axis Can Rotate Simultaneously

8. Use Screw Knobs to Mount Corresponding MEMS Units on

Stand Frame

or

XY-axis rotation stand (KL-67102)

KL-67101 KL-67102

1. Converting the sensing signal into temperature and pressure step by step from software interface.2. Using 2-way portable pump to increase or decrease the pressure of glass locker case. 3. Integrating with mechanical-based temperature meter and barometer to compare MEMS-based sensor results. 4. Under Demo mode operation, the temperature and pressure can be measured and displayed without connecting to PC.

Module1. Power : 9V battery2. PC Connection : Bluetooth 3. Display : LCM 8 x 24. Selection Mode : demo / PC 5. Barometer : 600hPa~1040hPa6. Temperature Meter : -30°C~50°C7. Power Switch x 18. Reset Switch x 1

Pressure sensor1. Measurement Range (Absolute Pressure) : 50kPa~115kPa2. Operating Temperature : -40°C ~ 85°C 3. Resolution : 0.15 kPa4. Accuracy : ±1 kPa

TemperatureMeasurement Range : -40°C ~ 105°C

Accessories1. 2-way portable pump : hand pump with inflate and deflate function2. Glass locker case : use 2-way portable pump to change the pressure inside the case

Digital Barometer Unit (KL-67004)

Features

Specifications

List of Experiments1. Measurement of room temperature and pressure2. Measurement of temperature with software interface

3. Sensing data analysis and temperature unit conversion4. Measurement of pressure with software interface5. Sensing data analysis and pressure unit conversion

14Industrial Control Equipment10711

KL-630KL-630

System Requirement

1. PC : 1GHz or faster 32-bit (x86) or 64-bit (x64) processor,

1GB RAM, 2GB more free disk space, Bluetooth receiver

2. OS : Windows XP SP3 / Windows 7 / 8 / 10

Extra Requirement

9-V Battery (PP3) should be locally prepared

Accessories

Experiment manual

Optional Module

Bluetooth USB adapter

1. Control engineering is an exciting discipline. It offers

the most expedite in way to learn system control for

improving production processes. Electronic analog control

and simulation have become the cornerstone of technological

advancement.

K&H provides ACS-1000 for students to observe the testing

result of Proportional-Integral-Derivative (PID) controllers

as well as phase-lag and phase-lead controllers.

Features

2. Modularized ACS-1000 is flexible enough to cater

to the needs of al l level learners to make related

experiments.

3. The whole control modules help students to understand

control theory and application of hands-on motor control

through our comprehensive and step-by-step teaching

curriculums.

4. We also provide PC based data acquisition device as

interface to facilitate data storage from computer.

(Control block )function

Vq (s)

+

-

R(s)

PID Controller

KI

s(KP+ +KDs) bTs(s+aT)

23

2

5.3

1)

)5.3(

5.3)((

SS

KSKSK

SSSK

S

KK IPD

DI

p

+

++=

+++Example :

ACS-1000, covered with many technicaldisciplines, explicates the central significanceof Analog Control System. It applies particularly in mechanical and electrical engineering, and aswell in production and process technology . It isindispensable to plant and system technology.

In the automation field, important optimizationtasks would be quite impossible to be accomplishedwithout closed-loop control technology. In line with its increasing importance, closed-loop control hasbecome an essential subject in professional trainingand further education for many professions.

In the newly formulated training curriculum,this technology plays an important role coveringa number of subjects in syllabuses for training inindustry and the crafts.

“ ACS ” is an acronym for “Analog

Control System” ; a laboratory teaching

system with analog control courses for

college and university level .

------ Not just a trainer ------

“ACS” is a true hardware

arithmetic modeling system

Analog Control System




ACS-1000

(MATLAB software simulation)(True hardware emulation) (Control system implementation)

System Specifications

1. With main Frame and Modules2. Cabinet : 3U / 6U, E.I.A. 19 standard3. DC Power Supply : 15VDC4. Module Plug-in Slot : 245. Hot Pluggable

"±

Modules Specification1. ACS-13001 Summing Junction

(1) 2 sets of analog signal summation(2) With over-range test output

2. ACS-13002 P-Controller

3. ACS-13003 I-Controller

4. ACS-13004 D-Controller

5. ACS-13005 SUM/DIF Amplifier

(1) Continuous 0~10 integral constant K I (precision 10-turn potentiometer) (2) With push-button R-CAL.1 for displaying K on theI

7-segment display of ACS-13016 (3) K range selector : x1, x10, x50 I

(4) With over-range test output

(1) Continuous 0~1 derivative constant K D

(precision 10-turn potentiometer) (2) With push-button R-CAL.2 for displaying K on theD

7-segment display of ACS-13016 (3) With over-range test output

(1) 3 positive inputs and 3 negative inputs for the sum of analog signals (2) Continuous 0~10 amplifier gain K (precision 10-turn potentiometer) (3) With push-button R-CAL.3 for displaying K on the 7-segment display of ACS-13016(4) With over-range test output

6. ACS-13006 Integrator

(1) Initial value : -10~+10(2) With synchronous control function(3) T constant setting : 1, 10, 100(4) With over-range test output

(1) Continuous 0~10 proportional constant K P

(precision10-turn potentiometer)(2) With push-button R-CAL. 0 for displaying K on the P

7-segment display of ACS-13016(3) K range selector : x1, x10, x50P

(4) With over-range test output


(Optional)2

ACS-1000ACS-1000

Order Information

ACS-1000 + PC-Based DSO + PCTSO-1000

ACS-1000 + DSO + PC

+

ACS-1000 + ACS-13022 + PC

ACS-1000 consists of 17 different plug-in modules andACS-18001 DC Servo Motor & Control Unit. It comes with anoptional extra ACS-13022 Data Acquisition Device (DAQ) . Theplug-in modules, sliding into the system rack, can achievethe desired experiment.

Each ACS-1000 plug-in module offers a fundamentalcontrol building block on the panel for making differentexperiments.

(1) One inverting buffer and one inverting amplifier with gain K of 0~10 (precision 10-turn potentiometer) (2) With push-button R-CAL.4 for displaying K on the 7-segment display of ACS-13016

(1) One inverting buffer and one inverting amplifier with gain K of 0~10 (precision 10-turn potentiometer) (2) With push-button R-CAL.5 for displaying K on the 7-segment display of ACS-13016

(1) Used for first / second order plant simulation(2) a and b parameters : 0~10 (3) T parameter : 1, 10, 100(4) With push-buttons R-CAL.6 and R-CAL.7 for displaying b and a on the 7-segment display of ACS-13016(5) With over-range test output

(1) z and p parameters : 0~10 (2) T parameter : 1, 10, 100(3) With push-buttons R-CAL.8 and R-CAL.9 for displaying z and p on the 7-segment display of ACS-13016(4) With over-range test output

(1) Provide input signals to control systems(2) STEP generator with positive and negative output (3) RAMP generator with positive output (4) PARABOLIC generator with positive output(5) Amplitude associates with offset : -10V~+10V(6) Frequency : (precision 10-turn potentiometer) Range x1 : 0.05Hz~10Hz Range x10 : 0.5Hz~100Hz

(1) Output waves : Sinusoid, triangle, square, step (2) Step pulse with synchronous control function(3) Amplitude associates with offset : -10V ~ +10V(4) Frequency : 0.01Hz~1MHz Continuously adjustable

(5) Amplitude Range : 100mV~18Vpp (open circuit)(6) Display : 4-digit,7-Segment display(7) Output impedance : 50Ω

(1) 8 sets of over-range detectors (2) Over-range indicator illuminates while input exceeding 12.7V±

(1) Analog input voltage : 0~ 4V; input impedance : 1K ; gain : 3

(2) Analog output voltage : 0 ~ 12V; Max output current : 1A(3) Input amplitude limitation : 12V (4) Output with short-circuit and current- limiting protection : 1.5A(5) 2mm to BNC adapter

±

±

±

Ω

(1) Analog input voltage : 0~ 12V (2) Input impedance : 100KΩ

(3) PWM output : 0~+12V, bridge PWM drive, Max. output current : 1A(4) With dead band elimination for protection (5) Output with short circuit and current- limiting protection : 1.5A

±

7. ACS-13007 Inverting Amplifier

8. ACS-13007A Inverting Amplifier

9. ACS-13008 Second Order Plant

10. ACS-13009 LEAD / LAG Compensator

11. ACS-13010 Test Signal Generator

15. ACS-13014 DC Servo PWM Driver

14. ACS-13013 Analog Power Driver

13. ACS-13012 Over Range Check

12. ACS-13011 Synthesized Function Generator


Sinusoid Triangle Square Step

STEP RAMP PARABOLIC

3Vi Vo

BNCconnectorbanana2mm

ACS-1000ACS-1000

(1) Resistance : 1K

(2) Linearity : 0.1%(3) Detecting angle : 0 ~ 350°(4) Angle to analog output voltage : -5V~+5V(5) Output impedance : 1KΩ

Ω

STEP

16. ACS-13015 Linear VR Angle / Position Sensor & Buffer

DC servo motor & control unit can be provided for speed & position control.(1) DC servo motor a. Voltage : 24VDC b. No-load current : 100mA +30% c. No-load speed : 3800 rpm 20% d. Terminal resistance : 11.27 15% e. Terminal inductance : 8.2 mH 10% f . Torque constant : Kt = 0.567 Kg-cm/A 20%(2) Co-shaft tachometer Back EMF : Ke = 6.00V/Kr.p.m. 15%(3) Gear-coupled linear VR for angle detecting a. Gear ratio : 64:1 b. Impedance : 1KΩ

c. Linearity : 0.1 % d. Detecting angle : 0 ~ 350°.(4) Co-shaft eddy current load Load level selector : High=100 Gr-Cm, Low=10 Gr-Cm, OFF=0 20%

±±±

±

±

±

Ω

List of Experiments


(1) V-TEST analog input voltage : -15V~+15V

(2) R.CAL : R-CAL.0 ~ R-CAL.9 parameters

(3) Display : 3 ½ digit, -19.99V~19.99V or 0.00~100.0KΩ

τV i

VO

Ta

K2

K1

K

s+1m

1

S

Dead-Zone +Saturation

Reducer +Potentiometer

Break(load) Motor Tachometer Reducer Potentiometer

Ma Mb

64:1

ON

OFF

HIGH

LOW

OFFM T

V+

V0

V-

Ta

Tb

17. ACS-13016 Calibration & Testing Module

18. ACS-13022 Data Acquisition Device (DAQ)

19. ACS-18001 DC Servo Motor & Control Unit

ACS-1000ACS-1000

1. Laplace transform experiment 2. System simulation experiment 3. Steady-state error experiment 4. First-order system experiment 5. Second-order system experiment 6. Transient response specifications experiment 7. Effects of zeros on first-order system experiment 8. Effects of zeros on second-order system experiment 9. Dominant pole of second-order system experiment10. DC Servo motor characteristics experiment11. Proportional controller experiment12. P controller in DC servo motor speed / position control experiment13. Integral controller experiment14. I controller in DC servo motor speed / position control experiment15. Derivative controller experiment16. D controller in DC servo motor speed / position control experiment17. Proportional-Integral (PI) controller experiment18. PI controller in DC servo motor speed / position control experiment19. Proportional-Derivative (PD) controller experiment20. PD controller in DC servo motor speed / position control experiment21. PID controller experiment (1) Ziegler-nichols method (1)22. PID controller experiment (2) Ziegler-nichols method (2)23. PID controller experiment (3) Position control24. PID controller experiment (4) Speed control25. Closed loop DC servo motor speed / position control with PID controller experiment26. Inner-loop feedback control experiment27. Phase lead compensators experiment (1) Root locus technique28. Phase lead compensators experiment (2) Frequency domain design29. Phase lag compensators experiment (1) Root locus technique30. Phase lag compensators experiment (2) Frequency domain design31. Phase lead-lag compensators experiment (1) Root locus technique32. Phase lead-lag compensators experiment (2) Root locus technique33. Phase lead-lag compensators experiment (3) Frequency domain design34. Pole-zero cancellation experiment35. State feedback pole assignment experiment

(1) Channel Vi1/ Vi2 :

Input range :

X1 : -10V~+10V

X2 : -20V~+20V

Bandwidth : 500Hz

Sample rate : 2500 S/s

(2) Channel Vo :

Output range : DC -5V~+5V

(3) Connective : USB port on the front panel

System requirement1. PC : 1GHz or faster 32-bit (x86) or 64-bit (x64) processor,

1GB RAM, 1GB more free disk space

2. OS : Windows XP / Vista / 7 / 8 / 10

ACS-13022 DAQ module with software interface is used

to measure and record all experimental waveforms.

1 11 1 11

11 1 1 11

1 1 1 1 11

1 1 2 1 11 1 11

1 1 11 1 11

1 1 1 11 1 111

1 1 11 1 11

1 1 1 11 1 11

1 1 1 11 1 11

1 1 1 1 1 1 1 1 111

11 1 1 1 1 1 11

11 1 1 1 1 11

11 1 1 1 1 1 1 11

1 1

1

1

1

1

1 1

11

1

1 1

1

1 11

1 11

1 1 1 1 1 1 1 1 11

1 1 1 1 11

11 1 1 1 1 1 1 11

1. Optional module : ACS-130222. Optional software : MATLAB

1 1 1 11 1 111 1

1 1 1 1 1 1 111 1

1 1 1 1 1 1 1 1 11 1 1

1 1 1 1 1 1 1 1 11 1

1 1 1 1 1 1 1 1 111 1 1

11 1 1 1 1 1 1 11 1 1

11 1 1 1 1 1 1 111 1

11 1 1 1 1 1 1 1 111 1 1

11 1 1 1 1 1 11 1 1

D controller in DC servo motor speed/position control experiment

Proportional-Integral (PI) controller experiment

Integral controller experiment

Exp.12

Exp.14

Exp.16

Exp.15

Exp.11

Exp.10

Exp.17

Exp.18

Exp.19

DC servo motor characteristics experiment

Proportional controller experiment

P controller in DC servo motor speed / position controlexperiment

Exp.13

I controller in DC servo motor speed/position control experiment

Derivative controller experiment

PI controller in DC servo motor speed/position control experiment

Proportional-Derivative (PD) controller experiment

Exp.20

Exp.21

Exp.22

Exp.23

Exp.24

Exp.25

Exp.26

Exp.27

Exp.28

Exp.29

Phase lead compensator (1) Root locus technique

Phase lead compensator (2) Frequency domain design

Phase lag compensator (1) Root locus technique

PD controller in DC servo motor speed / position control experiment

PID controller (1) Ziegler-nichols method (1)

PID controller (2) Ziegler-nichols method (2)

PID controller (3) Position control

PID controller (4) Speed control

Closed-loop DC servo motor speed / position controlwith PID controller experiment

Inner-loop feedback control experiment

Exp.30

Exp.31

Exp.32

Exp.33

Exp.34

Exp.35

Phase lag compensator (2) Frequency domain design

Phase lead-lag compensator (1) Root locus technique

Phase lead-lag compensator (2) Root locus technique

Phase lead-lag compensator (3) Frequency domain design

Pole-zero cancellation experiment

State feedback pole assignment experiment

Laplace transform experiment

System simulation experiment

Steady-state error experiment

First-order system experiment

Second-order system experiment

Transient response specifications experiment

Effects of zeros on first-order system experiment

Effects of zeros on second-order system experiment

Dominant pole of second-order system experiment

Exp.1

Exp.2

Exp.3

Exp.4

Exp.5

Exp.6

Exp.7

Exp.8

Exp.9

1 1 1 1 1 1 1 1 1 111

111 1 1 1 1 1 1 111

Modules

List of Experiments

AC

S-1

30

01

AC

S-1

30

03

AC

S-1

30

04

AC

S-1

30

05

AC

S-1

30

02

AC

S-1

30

06

AC

S-1

30

07

AC

S-1

30

07

A

AC

S-1

30

08

AC

S-1

30

09

AC

S-1

30

10

AC

S-1

30

11

AC

S-1

30

12

AC

S-1

30

13

AC

S-1

30

14

AC

S-1

30

15

AC

S-1

30

16

AC

S-1

30

22

AC

S-1

80

01

2 1 1 11 1 11

11 1 11

1 11 1 1 111

11 1 1 1 11 1

1 1 2 1 1 1 11 1 1 11

1 2 1 1 1 1 11


ACS-1000ACS-1000

Industrial Control Equipment Control... · 2020-02-24 · Advanced Sensor Experimental System The...

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Transcript of Industrial Control Equipment Control... · 2020-02-24 · Advanced Sensor Experimental System The...