Induss company overview 10-02-2010

Company OverviewS. S. Aggarwal

30 Years of Leadership in Parboiling Technology

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Discussion Outline

2www.indussgroup.net

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WHAT IS PARBOILING

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DIFFERENT PARBOILING PROCESSES

– THE RICE ENGINEERS


INDUSS - Pioneers in Parboiling Technology

• OPERATING SINCE 1974• CAPACITY - 50 TONS/DAY TO 1500 TONS/DAY • MORE THAN 2000 INDUSS PLANTS IN OPERATION

Equipments Processmore than

16 million Tons of Paddyper year.

EVERY TWO DAYS – AN INDUSS PLANT IS COMMISSIONED

Largest Equipment Supplier


LARGEST EXPORTER OF RICE PROCESSING EQUIPMENTS FROM INDIA

THE LARGEST COMPOSITE EQUIPMENT SUPPLIER IN INDIA

www.indussgroup.net 5

The process of wetting, heating, steaming and drying of paddy is called par boiling. The purpose of this process is to produce physical and chemical modifications in the cereal with economic, nutritional and practical advantages.

What is Parboiling

Lower brokens than raw rice

Low free fatty acids in rice bran

Higher oil content in rice bran


Process Chemistry

Loss of whiteness by parboiled rice in relation to steeping water at 70º C temperature (Source: Jayanarayanan, 1964)


Process Chemistry

Loss of whiteness by parboiled rice in relation to steeping water temperatures (Source: Jayanarayanan, 1964)


Process Chemistry

Water absorption by an Indian paddy variety in relation to the temperature of steeping water. RT-room temperature. (Source: Bhattachaya, Subba Rao & Swamy, 1966)


Parboiling Processes

• Single Stage Single Steaming• Single Stage Double Steaming• Three Stage Double Steaming• Steam Rice

• Continuous Pre-Steamers• Continuous Cookers• Automation

LATEST PROCESS TECHNOLOGY

Four batches parboiling from one plant in 24 hours


Parboiling ProcessSingle Stage – Double Steaming

Paddy filled in tanks

Steaming in tanks

Cold water filled in same tank

Soaking for 3-4 hours

Water discharged

Second Steaming

Discharge to Drier

Drying at 120 deg. Centigrade for 6 hours


Commonly used in the world

Hot water filled in tanks

Paddy filled in tank


Water discharged

Steaming

Discharge to Drier


Parboiling ProcessSingle Stage – Single Steaming


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2

3

1. Paddy filled in small tank on top

Steaming in small tank

2. Cold water filled in big tank


Water discharged

3. Second Steaming in small tank at the bottom

Discharge to Drier

Drying at 120/100 deg. Centigrade for 8 hours

Parboiling ProcessThree Stage – Double Steaming for White Rice (Long Grain)


Latest Processing Technology – Continuous Pre Steamer

• Raw paddy flows into this pre steamer continuously at 10 TPH

• The steam flow and pressure is controlled

• After soaking, the paddy is steamed at a fixed flow rate.

• Steam pressure and temperature are constant.

• Capacity 10 TPH – 15 TPH


Latest Processing Technology – Continuous Pre Steamer

• Paddy and water filling • Water circulation• Water and paddy discharge• Steaming


Latest Processing Technology - Automation

Four batches parboiling from one plant in 24 hours

INDUSS Introduces Steam Rice Technology

• Raw rice consumers prefer “aged” or “seasoned” rice. This is raw rice stored for 10 – 12 months. • The cooking quality , color and taste changes with aging• Disadvantages of long storage:

– Chances of fungus and insects and rodents– Loss in weight– Large storage space and blocking of capital

• After steam treatment of paddy, the milled rice obtains cooking quality, color and taste as “aged rice”• No need for storing for 10/12 months


What is Steam Rice

Advantages of Steam Rice

Processing Steam Rice


500 TPD raw paddy drying cum 200 TPD steamed paddy processing unit

Paddy filled in tanks

Steaming in tanks

Discharge to Drier


Driers – Raw and Parboiled Paddy Driers


ADVANTAGES• High energy efficient - lower

husk consumption• Efficient Blower -Low installed

power-less than 30 HP• Low brokens.• Low drying time – less than 6

hours• Can be installed in the open

area.• Available in 8 Tons per batch to

70 Tons per batch.• Available in Stainless Steel &

Mild Steel.

INDUSS Plant Population


StatesAndhra Pradesh 550

West Bengal 480

Haryana 160

Orissa 118

Karnataka 84

Chattisgarh 110

Uttar Pradesh 45

Uttranchal 33

Madhya Pradesh 28

Maharastra 97

Bihar

21

Jharkhand 40

Punjab

46

Tamilnadu 16

Kerala

2

Gujarat 4

Others

40

All India 1874

Countries (Exports)Bangladesh 45

Nepal 15

Nigeria 3

Vietnam 1

Pakistan 60

Sri Lanka 1

Total Export 125

More than 2000 plants in operation


INDUSS Scorecard - Leading Exporters

KUSHI RAM BEHARILAL NORTH INDIA 700 TPD, 360 TPD, 200 TPD

PIC RIC LIMITED (VEE TEE RICE UK) NORTH INDIA 240 TPD PARBOILING & DRIER PLANT

500 TPD RAW PADDY DRIER UNIT

200 TPD RAW PADDY STEAM PLANT

SATNAM OVERSEAS NORTH INDIA 500 TPD STEAM UNIT

BEST FOOD INTERNATIONAL NORTH INDIA 250 TPD PARBOILING & DRIER PLANT

300 TPD STEAMING PLANT

AMIRA FOODS (I) LTD NORTH INDIA 80 TPD PARBOILING & DRIER PLANT

SUNSTAR OVERSEAS LTD NORTH INDIA 150 TPD PARBOILING & DRIER PLANT

UNITED RICE LAND (TILDA) NORTH INDIA 500 TPD RAW PADDY DRIER UNIT

GARIB SONS LTD. PAKISTAN 400 TPD PARBOILING AND DRIER PLANT

IQBAL RICE MILL PAKISTAN 300 TPD PARBOILING AND DRIER PLANT

200 TPD PARBOILING AND DRIER PLANT

REEM RICE MILL PAKISTAN 150 TPD PARBOILING AND DRIER PLANT

INDIA

PAKISTAN

OLAM LTD. NIGERIA 100 TPD PARBOILING AND DRIER PLANT

VIN PHAT LTD. VIETNAM 500 TPD PARBOILING AND DRIER PLANT

OTHERS


Some Clients in India

• SIRUS INDUSTRIES - ANDHRA PRADESH - 800 TPD• ANKIT INDUSTRIES – WEST BENGAL - 400 TPD• BHADRESHWAR RICE MILLS - WEST BENGAL 300 - TPD• SHUBHUM PADDY - ANDHRA PRADESH - 340 TPD

Research and Development

Joint Research and Development programme with Indian Institute of Technology (IIT), Kharagpur (Post Harvest Technology Centre), in Paddy Parboiling and Drying.


A CONTINUOUS PROCESS AT


INDUSS Offices and Agents in India

BURDWAN (WEST BENGAL)AMARESH CHATTERJEEMOBILE : +91 94342-51408

KARNATAKASHANKAR S.G.MOBILE : +91 94481-49057

UTTAR PRADESHKAPISH AGARWALMOBILE: +91 94102-16227

ORISSAGOPAL JAINMOBILE : +91 98538-46308S. CHAKRABORTYMOBILE: +91 98303-15617

CHATTISGARHSANJAY AHUJAMOBILE : +91 93009-74951GIRISH PALIWALMOBILE: +91 94241-42699

TAMILNADUS.P. GOVINDRAJMOBILE: +91 92443-37224

PUNJABASHWANI KUMARMOBILE: +91 98140-94974

ANDHRA PRADESHK. VITHALMOBILE : +91 98480-16552

JHARKHANDS. CHAKRABORTYMOBILE: +91 98303-15617

INDUSS FOOD PRODUCTS & EQUIPMENTS LIMITED

238/B, A.J.C Bose Road, Kolkata 700 020 (India)Phone No. : +91 33 2287 8503 / 9266 / 1962,

2280 2743FAX NO. : +91 33 2287 1874 / 2287 8246e mail : [email protected] site : http://www.indussgroup.net

HARYANAMOHINDER KALRAMOBILE : +91 99960-16969

MAHARASHTRARATAN KATHOKEMOBILE : +91 94221-06265

GUJARATDEEPAK AGARWALMOBILE: +91 93761-22317

http://www.indussgroup.net/

Induss company overview 10-02-2010

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