Inductors and Transformers For Demanding Environments ELECTRONICS Inductors and Transformers For...
Transcript of Inductors and Transformers For Demanding Environments ELECTRONICS Inductors and Transformers For...
VANGUARD ELECTRONICS
Inductors and Transformers For
Demanding Environments
Since 1952
2007-07
Manufacturing Facilities
HQ - Huntington Beach, California (1952)
• Product Design, Research & Development
• Qualification Test Laboratory
• Failure Analysis
• Tool & die fabrication
• AS9100, ITAR, C-TPAT Certified
• Center of Excellence for Space and Military
• Authorized by DLA to perform Qualification Testing
Mexicali, Mexico (1968)
• 300+ employees ; 40,000 square feet
• Cell Manufacturing and Lean manufacturing
• Orders from single pieces to thousands
• In House Tool & die design & fabrication
• AS9100, ITAR, C-TPAT Certified
• Center of Excellence for Space, Military, high temp and
Hi-rel.
• Authorized by DLA to perform Qualification Testing
New Expansion
• Purchased new building in
Huntington Beach
• MIL-STD-981
• AS9100
• Class 100,000 Level Clean Room
• Full turn Machine Shop
• Additional areas designated for research, development
and prototypes
• Mechanical, Electrical and Environmental Testing
Vanguard’s Mission
• Design and manufacture high-reliability,
defect- free, competitively priced products
that meet customer demands and delivery
• Cultivate drive and innovation through
empowering employees
• Promote a culture of continual
improvement and excellence throughout
the Company
Agency Approvals & Certifications
Certifications/Qualifications
• AS9100
• ISO 9001:2008 Certified
• ITAR Compliance (Registration and MLA)
• Soldering: • IPC- 610
• J-STD-001ES
• NASA-STD-8739.3
• DLA authorized for qualification testing
• MIL H 38534 (Hybrid Microelectronics)
• MILSTD 981
• NASA EEE INST 002
• TORR
Military Standards
• MIL PRF 27
• MIL PRF 55631
• MIL PRF 83446
• MIL PRF 15305
• MIL PRF 21038
• MIL STD 1553
• DSCC 93027
• COTS, COTS+
Markets Served
DEFENSE
AEROSPACE
SPACE
HIGH TEMPERATURE
INDUSTRIAL
MEDICAL
60+ YEARS OF HERITAGE
Defense & Aerospace Oil & Gas Industry Space
Baker Hughes
Benchtree
GE Energy
Halliburton
Houston Sigma
Hybrid Design
Innova
Microtesla
Schlumberger
Sensorwise
Weatherford
Airbus
BAE
Ball Aerospace
Boeing
Exelis - ITT Corp.
General Dynamics
General Electric
Goodrich Corp.
Honeywell
L-3 Communications
Lockheed Martin
Moog
Northrop-Grumman
Parker Hannifin
Raytheon
Rockwell
Sandia National Laboratories
Aeroflex
BAE
Ball Aerospace
Boeing Satellite Sys.
Exelis – ITT Corp.
General Dynamics
Honeywell
JPL/NASA
L-3 Communications
Lockheed Martin
Moog
NEC Toshiba
Orbital Sciences
Raytheon
SEAKR Engineering
Space Systems Loral
Vanguard Supported Programs
Defense Aerospace Space
787 Dreamliner
Airbus A350
Hawker 4000
Euro Fighter
F-35 Joint Strike
Fighter
V22 Osprey
EKV
GPS III
ICESAT-2
Orion
Osiris
Insight
Block III
Space Clock
Iridium Next
GOES-R
World View 3
Space Fence Deep Space Atomic Clock
OBC - On Board Computer
Aegis AN/SPY-1 Navy Radar
AGS - Advanced Gun System
ALPHA
AN/TPQ-53 Radar
ARS F-15 Air Refueling
ATDL - Advanced Tactical Data
Link
CARA
ISIS - Integrated Sensor is
Structure
JDAM - Joint Direct Attack
Munitions
LANTIRN ER
Nuclear Fuses
OIMU
Sniper
SPIRIT
Viper
Missile Programs
AMRAAM
Griffin
Patriot
Capabilities Range
3Ø 2KVA, 50 lbs., 10” x 9” x 5”
From milli-watt chips…
To high power…
One piece to thousands.
Capabilities
Tooling
– CNC tooling
– Powdered Iron Core fabrication
– Header and Case fabrication
– Resistance Micro Welding
– Lead-frames
– Shipping Trays
Protects Co-planarity
Suitable for Irregular Shapes
Finishing
– Vacuum Impregnation
– Pressure Curing
– Transfer Molding
– Epoxy
– Paint/Varnish
Testing and Process Capability
• Testing
• Corona/partial discharge Testing ( 50,000V)
• Thermal Shock - 55 to 125
• Thermal Chambers -55 to 215
• Electrical Parameter Characterization
• High and Low Frequency
• High Voltage to 50Kv
• Shock and Vibration
• Signal Injection
• Transient Injection
• Real Time X-Ray
Technical Expertise
• Magnetic core materials
- Standard ferrites, powdered iron, MPP, Kool Mu, silicon steel, nickel, cobalt alloys, amorphous metals ,nanocrystalline & more
• Magnetic core geometries
- All standard shapes & sizes
- Custom shapes & sizes
• Winding geometries
- Form/air, annular, hybrid, Sector, Distributed
- Litz, foil, specialty wire & windings, multifilar
- Conventional
• Cross-functional Design Review Team
• Formalized NPI process
• Advanced design tools & methods
- Mechanical CAD
- Specialized Magnetics design & optimization tools
- Thermal simulation
- Process Documentation
• Product Depth
• Catalog Items (Commercial to Space)
• Customized Versions of Catalog items
• Build to Print ability
• Build to Concept
• World Class Process Controls
• High Temperature Expertise
• AS9100 Procedures
Technical Expertise
RF Products
• RF Family
– RF Chips
– Air Core Inductors
• *** NEW AC2****
• Formed Wire , Coax, Triax
– Leaded RF Toroids
– Hermetically Sealed
– Wideband RF Transformers
– Termination option for Gold
Designs for
RF Applications
Small RF Transformers,
High DWV Ethernet Transformer
Power Products
Designs
For Power Applications
Power Magnetics
• Transformer Topologies:
– Flyback, Buck, Boost, Forward, Bridge, Current Sense, Gate Drive, Resonant, Isolation other
– Space, Medical, Industrial, High Temp
– Custom designed to suit needs
– mW to MW
– Single Phase – Multi Phase
– Wire Bondable /Ceramic Substrate
• Inductors
– Bobbin Wound
– Toroid
– Single / Dual
– Custom Wound
– SMD or Thru Hole
– Wire bondable
NEW Product ****
• ATRU Transformer (transformer rectifier)
– Multiphase Outputs
– Output Voltage 28,270, 320, 540, custom
– 50/60 Hz w Multiple phases
– 100W to XKW
– Multiple phases require less filtering, less weight and cost
– Custom designs ,ratings and packages are available
• Applications
– Point loads of actuators motors, radar systems
– Avionics and Shipboard Electronics
Multi Component Assemblies
Multiple Component Modules
• Sub Assemblies, Substrates
• Embeddable Parts
• Environmental Testing of OEM Components
• Transfer Molding (overmolding)
Communication , Pulse & Data Bus Applications
• Communications
– Isolation
– Ethernet
– 10BaseT
– 100BaseT
• 1553 Data Bus
• Pulse Transformers
• All are offered in commercial, military, space, hirel and high temp
Assuring Reliability
• Selecting Material for Reliability
• Documentation, lot tractability
• Cross training and education
• Product Design and Proof of Concept
• Manufacturing for Reliability
• Handling, Packing and Shipping for Reliability
• Quality Assurance Considerations