Indo mim company profile

www.indo-mim.com

ISO/TS16949

Shaping the future of Metal Injection Molding

Indo-MIM Fast Facts

MIM Process

Quality System

Comparison with other technologies

New Capabilities

Investment casting

One Stop Solution

Gallery

Contents

Indo-MIM Fast Facts

Founded in 1997 to manufacture Metal Injection Molded (MIM) products in India.Largest installed MIM capacity.Global customer base in 32 countries serving virtually every market.US & Europe based sales engineering services and warehousing.ISO/TS 16949:2002 certified quality system.

Company Structure

Privately held by a US owner.MIM technology acquired through a U.S. joint venture beginning in 1997.Technology and training of staff in the U.S.Full ownership of J.V. was acquired in 2001.Now among the top MIM companies in the world.

Our Location

Bangalore, India“Silicon Valley of India”$70+ billion local economyNew international airportTypically 3 days for shipments by air.

Our Markets

Consumer ProductsIndustrial ProductsAutomotiveMedical

Manufacturing Facilities

Plant 1 (Hoskote)11000 sq. metersShort to med run productionDesign + engineeringTool roomAdministration

Plant 2 (Doddaballapur)16000 sq. metersHigh volume productionTool room Plating Precision Machining

MIM Process

Compounding

Molding

De-Binding

Sintering

A four step process

Integrated MIM Manufacturing

Design + ToolingFeedstockInjection MoldingDebinding + SinteringSecondary OperationsQuality System

Engineering + Tooling

Highly experienced product development team.Design team operating 2 shifts for product, mold, fixture and gage design (Pro-E native environment).Mold making capabilities include the latest machinery and technology.Tool room capacity and staffing allows us to produce up to 30 tools per month.

Material Compounding

Integrated feedstock production allows for maximum flexibility.Continuous high shear mixing capabilities.Wide variety of production alloys.Material development capabilities allows us to customize the alloy for your application.

Typical Materials ProcessedLow alloy steels Low C, case hardening 4600 series (Fe-Ni-Mo)

Med C, through hardening 4630-4650 (Fe-Ni-Mo-Cr)

High C, through hardening 4680, 52100

Stainless steels Austenitic 304L, 316L

Martensitic 410, 420, 440A/B/C

Precipitation hardening 17-4PH

Ferritic 430

Tool steels Die steels S-7, D-2

High speed steels M-2, T-15, 10-V

Non-ferrous Copper Cu + Ni-Sn combinations

Titanium (in development) CP Ti, Ti6Al4V

Refractory alloys Tungsten base W+ Cu-Ni-Fe combinations

Specialty and superalloys

Magnetic Si-Fe

Electronic packaging Kovar, Fe-Ni (Invar)

High temperature Co-Cr (F-75), Inconel, Hastelloy, HK-30, 310Nb,

Injection Molding

Fifty-three Battenfeld injection molding machines with proprietary enhancements.Automation adapted to suit production and quality demands.Micro-molding capability.

Debinding + Sintering

Primary Debinding via solvent extraction process.Nine vacuum batch furnaces totaling 400 cubic feet of capacity.Two continuous high temperature pusher furnaces.High purity atmospheres (N2, Ar, H2).

Molding Shop

Sintering Shop

Plating Shop

Secondary Operations

Heat treatmentHot isostatic pressingCNC milling + turningGrinding + lappingTapping + threadingPolishing, micro-blastingPlating & coatings (RoHS Compliant)Assembly + integration

Quality System

ISO 9001:2000 + ISO/TS 16949:2002 (registered by TÜV).Dimensional inspection

Full compliment of measurement equipment including CMM + vision system

LaboratoryMetallographic, chemical and physical testing (in house and through sister company Shiva Analyticals).

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YS (ksi) UTS (ksi) Elongation (%)

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YS (ksi) UTS (ksi) Elongation (%)

MIM 316 SS (As sintered)

MIM properties generally comparable to wrought !

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P/M

MIM

Ultimate Tensile Strength, MPa

P/M

MIM

Minimum density achievable 96% as against 85% on PM parts

Increased density ensures tensile properties almost double that of PM parts

Wrought 316SS

Does MIM make any difference in expected properties?

Difficult contours & features Critical features – slots & fins

Holes at anglesClose tolerances Special material properties

MIM means best results(We can achieve +/- 0.3 to 0.5% of the basic dimension)

What makes us superior?

World’s largest installed MIM capacity

ISO: TS 16949 certified Finely honed expertise

Plant located in India, giving you the cost advantage

900+ varieties of

parts produced

World class tool room

No compromise on quality

Complex tooling

Automotive

Locks

Hand & power tools

Medical

Consumer

Electrical & electronics

Defense

Industries that trust on our expertise

New Capabilities

ISO-13485 certification (initiated)100 sq.mts ISO 8 clean room

Device integrationUltrasonic cleaning & packaging

Plastic injection & over-moldingInvestment casting facility

3000 sq.metres facility on 5 acre siteSteel & stainless steel alloys using air-meltVacuum cast alloys like Titanium in 3 years

Investment Casting

Wax injection molding machines from MPI, USAShell equipments from Shell-O- Matic, CanadaInduction melting furnace from Inductotherm Grinding & cut-off machines from AW Bell, Australia

What Sets Us Apart

Best in class service and qualityCapacity and resources to do the job right

Experience900+ MIM parts implemented

CustomizationWe will adapt to suit your needs

Can do attitudeWe lead by taking on the toughest

challenges

MIM Parts

Indo-MIM Vision

To deliver simple and innovative solutions for

complex problems that will provide lasting value to our customers, employees and

shareholders.

To deliver simple and innovative solutions for complex problems that

will provide lasting value to our customers, employees and

shareholders.

Precision Machining

Metal Injection Molding

Plastic Over-molding

Investment Casting

One Stop Solution

Product Integration

We work as one to deliver the best

Get in touch with us

to experience the MIM & IC expertise.

EUROPE

Sales Office

Schonbuch Strasse 49

70565 Stuttgart, Germany

Tel: +49 173 2656067

Fax: +49 711 38934019

E-Mail: [email protected]

USA

US Office

214 Carnegie Center, Suite 104

Princeton, New Jersey 08540

Tel: 734-327-9842 / 9872, 609-651-8238

Fax: 734-327-9873


INDIA

Plant 1 (MIM)

No. 45 (P), KIADB Industrial Area

Hoskote, Bangalore 562 114

Tel: 91.80.2797.1416

Fax: 91.80.2797.1624


Plant 2 (MIM + Precision Machining)

No. 45 (P), KIADB Industrial Area

Doddaballapur, Bangalore 561 203

Tel: 91.80.2763.0533

Fax: 91.80.2763.0532

Plant 3 (IC)

Plot # 62B (Part II), APIIC Industrial Park,

Gajulamandyam, Renigunta 517 520, AP

Tel: 91. 9390845662/63/64 & 65

Email : [email protected]

Thank you

Indo mim company profile

Technology

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