Indigo Manza Quadrajet / Safire

1

Paasenger Car Business Unit (PCBU)Mumbai, Pune

The contents given in this book are not binding & are subject to change without notice & images shown arefor illustration purpose only.

Owner's Manual & Service Book

2

Please read this Owner’s Manual carefully before you start using your car and keep it safely in the car’s glove box atall times.

The recommended routine maintenance servicing along with any running repairs that may be required, should beentrusted to TATA Authorised Workshop to ensure that only latest methods and genuine TATA MOTORS replacementparts are used for the continued reliability, safety and performance of the vehicle.

Some of the items / accessories / features shown / given in this book may not be fitted on your vehicle, but they areapplicable for other versions of Tata Indigo Manza.

(C) Copyright 2012 TATA MOTORS

All rights reserved. The material in this manual shall not be reproduced or copied, in whole or in part, in any formwithout written permission from TATA MOTORS.

The information and specifications given in this book are valid as on the date of printing. TATA MOTORS Limitedreserves the right to make changes in design and specifications and/or to make additions to or improvements in thisproduct without obligation to install them on products previously sold.

In the event of the Vehicle being sold, please ensure that this manual is left in the vehicle for the reference of the newowner.

3

Dear Customer,Thank you for choosing Tata Indigo Manza.Built on the new car platform from Tata Motors, your Tata Indigo Manza is the perfect blend of formand functionality.

This owner’s manual provides you with all the information you need to fully understand yourTata Indigo Manza and make your ownership of Tata Indigo Manza a delightful experience. Wewould recommend that you go through the owner’s manual in order to get the most out of yourcar.

Regular servicing of your car ensures its road worthiness & trouble-free operation, hence werequest you to get your vehicle checked as per service schedule at any of our authorised serviceoutlets.

We are privileged to have you as our valued customer.

Drive the Tata Indigo Manza. Discover how it changes everything.

We wish you Happy Motoring

4

CUSTOMER ASSISTANCE Important Information about this manual

Safety and vehicle damage warningsIn this manual, you will see WARNING, CAUTION andNOTICE warnings.

WARNINGIndicates a strong possibility of severe personal injury ordeath if the instructions are not followed.

CAUTIONThis is an indicator which may cause injury to people if itis ignored. You are informed what you must or must notdo in order to avoid or reduce the risk to yourself andother people.

NOTICEThis is an indicator which may cause damage to the caror its equipment if it is ignored. You are informed whatyou must or must not do in order to avoid or reduce therisk of damage to your car and its equipment.

Safety symbolIn this manual, you will also see a circlewith a slash. This means "Do not", "Do notdo this", or "Do not let this happen".

5

CONTENTS

KNOW YOUR INDIGO MANZA 0724x7 ON ROAD ASSISTANCE 09VALUE ADDED SERVICE 13ENVIRONMENTAL CARE 23WARRANTY - TERMS & CONDITIONS 25INDIGO MANZA AT A GLANCE 27GETTING STARTED 87DRIVING 103IN CASE OF EMERGENCY 113PRELIMINARY TROUBLE SHOOTING 121ELECTRICAL MAINTENANCE 131CAR CARE 139MAINTENANCE 145IMPORTANT TECHNICAL INFORMATION 161VEHICLE SERVICE 173

7

KNOW YOUR TATA INDIGO MANZAYour Tata Indigo Manza is the perfect blend of form and functionality.

Built on the new car platform from TATA MOTORS, the Tata Indigo Manzais bigger in size and interior space, but its contemporary styling and sharplines give it a compact sporty look. The new petal-shaped headlamps adda dash of panache to the front and the all enveloping tail lamps are uniquein its class.

The contemporary styling continues in the refreshed interiors, with thestylish Two-tone Dashboard, Bright crome pack, Leather seats, TouchScreen Music & Navigation System (For few variants) and FATC-FullyAutomatic Temperature Control (For few variants). The adjustable driver’sseat and the tilt adjust steering wheel enable better driving posture whilethe best in class interior space results in unmatched comfort. The all newfloor console comes with well-designed utility spaces.

The Tata Indigo Manza is also a leap in terms of technology. It is poweredby new generation engines; the globally acclaimed advancedQUADRAJET Diesel Engine and SAFIRE Petrol Engine with newsynchromesh power train that will change the way you drive. Its improvedrear suspension and its bigger and wider tubeless tyres with new stylealloy wheels increase ride comfort.

9

24X7 ON ROAD ASSISTANCE

Dear Customer,

It is our responsibility and our endeavour to ensure that youhave our complete service backup if ever, wherever andwhenever you need the same. When you have a roadnetwork that spans wide area, the probability of a breakdownhappening within hailing distance of a TATA MOTORSAuthorized Workshop is very low. It is Precisely for thisreason, we have tied up with MyTVS, who will providebreakdown assistance including towing to the nearest TATAMOTORS Authorized Workshop through their AuthorizedService Providers (ASP)

The 24X7 On Road Assistance Program shall beautomatically available to your vehicle for the duration ofWarranty period. The program shall also be available, ifyou avail the same post warranty.

Response Time ** for the On Road Assistance Program

Within City Limits 60 minutesOn State or National Highways 90 minutesGhat Roads and other places 120 minutes +/-

**(The response time will depend on the location, terrain,traffic density and the time of the day.)Standard procedure when calling for On RoadAssistance in case of a breakdown:• Dial the toll free help line number – 1 800 209 7979• Identify your vehicle with the Vehicle chassis number

that is available in the Owners Service manual.• Explain your exact location with landmarks and tell us

about the problem you face with the vehicle.• Park your vehicle on the edge of the road, open the

bonnet and put on the hazard warning signal.• Place the advance warning triangle supplied with the

vehicle approx. 3 m from the vehicle in the direction ofon coming traffic.

.

10

24X7 ON ROAD ASSISTANCECOVERAGE UNDER THE 24 X 7 ON ROAD ASSISTANCEPROGRAMI. The 24x7 On Road Assistance Program Service

covers the following services on your vehicle duringwarranty period.

• Wheel change through spare wheel.

• Arrangement of fuel. (Fuel cost will be chargeable atactual cost)

• Re-opening the vehicle in cases of key lock out.

• Rectification of electrical problems related to battery,fuses etc.

• On spot repairs for complaints repairable at site.^

• Vehicle to vehicle towing or winching & towing for nonaccident cases up to the nearest TATA MOTORSauthorized workshop. Towing charges at actual costbeyond the same to be paid to the ASP in cash. (Anyferry or toll charges levied in relation to the vehicle beingtowed to be paid by the customers in actuals in cash).For accident cases, towing charges to be borne by thecostomer.

II. The 24x7 On Road Assistance Program coverage onavailing the 24X7 policy, post warranty is upto maximum

of 6 instance of assistance in one year for both theplans- Basic and Premium. In the premium plan, thisincludes 1 instance of towing upto the nearest TATAMOTORS authorised workshop.

EXCLUSIONS24x7 On Road Assistance Program does not apply to• Cost of parts consumables and labour for such repairs

not covered under warranty*. These charges are to besettled with ASP in cash.

• Toll or ferry charges paid by ASP in reaching to thebreakdown site to be settled with ASP in actuals incash.

• Cases involving accident, fire, theft, vandalism, riots,lightening, earthquake, windstorm, hail, tsunami,unusual weather conditions, other acts of God, flood,etc.

• Vehicles that are unattended, un-registered,impounded or abandoned.

• Breakdown/defects caused by misuse, abuse,negligence, alterations or modifications made to thevehicle.

• Lack of maintenance as per the maintenanceschedule as detailed in the owner’s manual.

11

24X7 ON ROAD ASSISTANCE• Cases involving racing, rallies, vehicle testing or

practice for such events..Disclaimer• The service is not available in the some part of J&K

and in Union Territories of Andaman & Nicobar Islandsand Lakshwadeep.

• **The reach time is indicative & the actual reach timewill be conveyed by the call centre at the time ofbreakdown call.

• The reach time can vary depending on the traffic density& time of the day.

• The reach time indicated does not account for delaysdue to but not limited to acts of God, laws, rules &regulations for time being in force, orders of statutoryor Govt. authorities, industrial disputes, inclementweather, heavy down pour, floods, storms, naturalcalamities, road blocks due to accidents, general strifeand law & order conditions viz. fire, arson, riots, strikes,terrorist attacks, war etc.

• ^ On spot repairs at breakdown site shall depend onnature of complaints & will be as per the discretion ofthe ASP.

• *The decision for free of charge repairs will be as perthe warranty policy & procedures of TATA MOTORSLTD. and as per the interpretation of the same by ASP.You will be duly informed by the ASP & call centre forthe change applicable if any.

• All charges wherever applicable need to be settleddirectly with the ASP.

12

24X7 ON ROAD ASSISTANCEEXCLUSION OF LIABILITIES :

• It is understood that TATA MOTORS shall be under noliability whatsoever in respect of any loss ordamage arising directly or indirectly out of any delay inor non delivery of, defect/deficiency in service/partsprovided by ASP.

• In case vehicle cannot be repaired on-site, customersare advised to use the towing facility for taking theirvehicle to the nearest TATA MOTORS authorizedworkshop only. In no condition will the vehicle be towedto any unauthorized workshop. TATA MOTORS willnot be responsible for any repairs carried out in suchunauthorized workshop.

• Customer are advised to take acknowledgment fromthe ASP for the list of accessories/extra fittings andother belongings in the vehicle as well as the currentcondition related to dents/scratches breakages of parts/fitments of the vehicle at the time of ASP takingpossession of the vehicle & to verify these items whendelivery is taken back by them, Claim for loss of ordamage to items, if any should be taken up with ASPdirectly. TATA MOTORS shall not be responsible for

any such claims, damages/loss or any deficiency ofservice of the ASP.

• Vehicles will be handled, repaired & towed as per thecustomer’s risk & TATA MOTORS shall not be liablefor any damages / claims as a result of the same.

• Services entitled to the customers can be refused orcancelled on account of abusive behaviour, fraudulentrepresentation, malicious intent and refusal to pay thecharges for any charges related services and spareparts during service or on previous occasion on part ofthe customer.

• On site repairs may be temporary in nature. Thecompletion of repairs does not certify the roadworthiness of the vehicle. The customer is advised toensure temporary repairs carried out onsite is followedby permanent repairs at TATA MOTORS AuthorizedWorkshop at the earliest.

• Terms and conditions and service coverage,exclusions etc. are subject to change without notice.

13

VALUE ADDED SERVICEDear Customer,

It is our never ending responsibility and endeavor to ensure that our customer’s expectations are fulfilled comprehen-sively. To fulfill your vehicle service needs, we recommend the following :

1) Extended Warranty2) Anti Rust / Sound Deadening / Engine waxing treatment3) Car detailing programming : Exterior Enrichment and Interior Enrichment Program

These products shall help maintain optimum vehicle performance and shall enhance vehicle life.

We have tied up with best in the Class companies, who would bring you the above world class products at affordableprices. The above products are available with all our Dealers, TASCs and TASPs.

Our Dealer Service marketing executive shall explain to you the benefits of the above mentioned products.

14

VALUE ADDED SERVICE

TATA MOTORS recommends the purchase of Extended its warranty program.Coverage : Mechanical + Electrical + EmissionBenifits :

• Insures you against unforeseen break down repair bills.• Documentation is simple and hassle free.• Near cashless & speedy claim settlement.

Term :

• 24 + 12 or 150000 kms whichever occurs first• 24 + 24 or 150000 kms whichever occurs first

Extended Warranty available in the dealership from where you havepurchased your vehicle. We strongly recommend purchase of ExtendedWarranty at time of purchase of your vehicle. Surcharge applicable onpurchase of Extended Warranty after 90 days of purchase of vehicle. ExtendedWarranty can be availed till 421 days from date of purchase of vehicle.The Dealer Service Marketing Executive shall explain to you the Terms andconditions, Coverage and Owner’s responsibility.

Extended Warranty Booklet & Cover Note :The Extended Warranty booklet and cover note is the basis of the contract between TATA MOTORS LIMITED and the Owner of thevehicle shown on the Extended Warranty booklet. The Customer to retain this booklet and the same to be produced to the dealerwhile claiming benefits under Extended Warranty.

15

VALUE ADDED SERVICE

I / We have been explained the Terms and conditions, Coverage and Owner’s responsibility by the Dealer Service MarketingExecutive.

I wish to avail / Do not wish to avail extended warranty policy.

Customer’s Sign Dealer’s Sign

Note :• The 12 / 24 month extended warranty does not follow the 24 month Manufacturer's warranty.• The extended warranty comes into force once the manufacturer’s warranty expires e.g. after 24 Months.• It is more restrictive as by the time it comes into force the vehicle is already 24 months old.

What is covered ?• Mechanical / Emission / Electrical break down as defined in this warranty and confirmed by the dealer within the stipulated

terms and conditions.• Tata Motors dealer shall either repair or replace any part found to be defective with a new part or an equivalent at no cost to

the owner for parts or labour.• Such defective parts which have been replaced will become property of TATA MOTORS LIMITED.• Comprehensive list of parts covered is mentioned in the page 9-12 of the Extended Warranty Booklet.

What is not covered ?Please refer the Extended Warranty Booklet for details of the exclusion list.

Owner’s Responsibility :• Proper use, maintenance and care of the vehicle in accordance with the instructions contained in the Owner’s Manual and

Service Booklet. The records of the same to be ensured in Owner’s Manual.• Retention of maintenance service bills.

16

VALUE ADDED SERVICEIFTEX / BG / BARDAHL Fuel Additive :Fuel Additive with multiple benefits

• For diesel cars: Iftex System D • For Petrol cars: Iftex System GBenefits:

• Cleans injector and fuel system.• Maintains peak engine performance.• Saves diesel / petrol and maintenance cost.• Reduces smoke and harmful emission.• Helps Smooth running of the engine• Reduces deposit on intake manifold and combustion chamber.• Reduces deposit on injector tips.

Approved for use in TATA VEHICLES. NOT RECOMMENDED FOR ON DICOR / QUADRAJET.TREAT YOUR CAR TO EXPERIENCE, THE ULTIMATE PERFORMANCE

Directions of use :• a) For Iftex, Use every 7000 kms for System G Extra / System D Extra. b) For System D / System G -

Remove cap, squeeze lightly till dispenser fills to 10 ml mark. Add before filling up the tank. Use at the rate of 1 ml perlitre of fuel. For best results, regular use is recommended.

• For BG, add one bottle to full fuel tank every 10000 kms. For Bardahl, add one bottle to full fuel tank every 3000 kms

I / We have been explained the Benefits of the Iftex Fuel additive by the Dealer Service Marketing ExecutiveI wish to buy / Do not wish to buy the Iftex Fuel Aditive

Customer Signature Dealer Signature

17

VALUE ADDED SERVICEWhy are Corrosion Protection Waxes necessary?Corrosion is caused by:Water / salt water acid rain & atmospheric fallouts.

Critical areas are:

Cavities: joints, crevices, spot welds, underbody

• Corrosion is the most important factor when we talk about the vehicle life. If you treat your car you canprolong the life.

• It is very dangerous to drive around in a corroded car.

• The corrosion creeps onto the car from the inside and from the outside. The most dangerous kind of corrosionis often not discovered until it is too late.

Benefits of Anti -Rust treatment :

• A professionally applied range of world class products offering real value to the new and used car customer.• The treatment has been developed to withstand the harshest environmental and climatic conditions (rst.Pollutants, stone and gravel impact, etc)• Insulate cabin space from external noises.• Expensive tin work and Denting / Painting avoided.• Higher resale value for the car.• Higher safety – uncorroded vehicle• Upto 60 months warranty & 10 free checkups available

18

VALUE ADDED SERVICEEngine Wax Treatment :Engine Wax is a beige coloured transparent lacquer coating on the engine compartment.

• Corrosion Prevention for the Engine compartment• Neat, clean and New Look to Engine compartment• No effect on MPFI vehicles• Engine wax can withstand upto 200 degrees temp• No need of cleaning the engine compartment with diesel once engine wax is sprayed• Life of over a year

Sound Deadening System :Door vibration deadeners - These pads when stuck on the insides of the sheet metal increase sheet metal rigidity, reducevibrations and increase riding comfort.

• Used for reducing the sheet metal vibration in a vehicle.• Product to be used once in the life of the vehicle - Life Time Warranty• Effect is Life long i.e. until & unless pads are physically removed.• Negligible increase in Weight & hence no effect on fuel consumption.• Areas covered - four doors, rear quarter panels & dicky. In case of diesel vehicles, can be used in the bonnet.

TATA MOTORS has tied up with M/s Wuerth , M/s Autokrom, M/s 3M India Ltd & M/s Bardahl for these world classtreatment at affordable prices. These treatments are available in all authorized workshops. The Dealer Service MarketingExecutive will explain to you the benefits and terms and conditions of this treatment.

I / We have been explained the Benefits, Terms and conditions and the prices of these treatments by the Dealer ServiceMarketing Executive

I wish to avail / Do not wish to avail these treatment

Customer Signature Dealer Signature

19

VALUE ADDED SERVICEVehicle Exterior Enrichment :

Why vehicles are painted?• For Corrosion protection of the metal surfaces.• Ease of application from other corrosion protection treatments.• Cheaper than other corrosion protection methods eg.galvanizing, anodizing.• For decoration and identification.

Various Environmental Hazards affecting paints :• Environmental hazards: destroy your vehicle's finish.• Even as your new vehicle rolls off the assembly line, the paint is not protected.

The enemy :Ultraviolet Rays, Pollution, Tree Sap, Bird Droppings, Car Wash Chemicals, Road Salt, Acid Rain.

Benefits: Vehicle Exterior Enrichment• Removal of medium scratches, orange peel, oxidation , dust nibs etc & swirl marks from painted surface.• Restoration of original gloss levels UV protection after gloss is restored.• Cleaning & dressing of tyres, Bumpers & all exterior plastic moldings/trims.

Tata Motors has tied up with M/s Autokrom, M/s 3M & M/s Wuerth for this world class treatment at affordable prices.This treatment is available in all authorized workshops. The Dealer Service Marketing Executive will explain to you thebenefits and terms and conditions of this treatment.

20

VALUE ADDED SERVICEVehicle Interior Enrichment

Why protect your new car’s fabric interior ?• Someone will soil your vehicle's fabric carpet or seats.• A significant detractor from your vehicle's resale value.• A permanent stain on your vehicle's interior fabric.

The enemy :Drink Spills - Food Stains - Mud - Ultraviolet Rays Pets - Traffic

Benefits: Vehicle Interior Enrichment• Removal of medium stains and dirt from all interior parts of the car i.e carpet, upholstery and roof lining.• Cleaning of windshield and all windows (inside and outside)• Dressing of all internal plastics (eg: door pad trims )and rubber parts.• The treatment involves cleaning and dressing of All parts of the exposed interiors.• Specialised protection for seat fabric from liquid spills.

TATA MOTORS has tied up with M/s Wurth and M/s M/s Autokrom for this world class treatment at affordable prices.This treatment is available in all authorized workshops. The Dealer Service Marketing Executive will explain to you thebenefits and terms and conditions of this treatment.

I / We have been explained the Terms and conditions, Coverage and Owner’s responsibility by the Dealer Service MarketingExecutive.

I wish to avail / Do not wish to avail extended warranty


21

VALUE ADDED SERVICEWhy de-carbonisation is required?Carbon deposits accumulate over time in the entire fuel system, including the fuel lines, injector pump, fuel injectors,combustion chambers& intake valves This causes rough idle, vibration at idle, loss of power, hesitation, misfire, decreasedmileage, increased smoke, slowed throttle response.Decarbonisation process is designed to remove these deposits

••••• Clean fuel injectors• Clean throttle body• Clean plenum and air-intake• Clean intake valves and ports• Remove combustion chamber deposits• In maintaining correct balance of fuel and air in system

Resulting in• Comprehensive clean-up of combustion chamber, induction system & fuel injector deposits• Better fuel economy• Increased engine performance and response• Smooth Starts, idles and quieter run• Better combustion & increased power• Faster starting & warm-up• Reduced emissions• Reduced injector & pump wear, thereby resulting in savings in maintenance costs

It is approved for low sulphur diesel fuel and EGR equipped diesel enginesPlease note: These are symptomatic treatments to be availed beyond 20000 kms and only when you have problems inyour car as mentioned in first paragraph and are to be done only after you give your consent for carrying out thesetreatments

22

Engine Flush treatment helps in• Safely and effectively cleaning and removing oxidised particles and fluid contamination left behind from previous oil changes• Preventing further deposits• Freeing sticky lifters and rings• Chemically “tuning” the engine during driving• Restoring pep and power• Removing sludge from valve train• Promoting fuel economy and improving overall engine operation

Special Products used for improving CompressionTo fortify new oil and seal rings for optimum performance, special products from BG (RF7) and Bardhal (Special Duty) are added to newengine oil. This makes it suitable for petrol and diesel engine applicationsResulting in:

• Improved engine compression• Increased power and increased fuel economy• Reduced start-up wear• Increased engine life, especially under severe service conditions• Reduced emissions and oil consumption• Improved power & performance of older engines• Prevention of sludge, gum and varnish formation on engine parts both petrol & diesel engines

Please note: These are symptomatic treatments to be availed beyond 20000 kms and only when you have problems in your car as mentioned infirst paragraph and are to be done only after you give your consent for carrying out these treatmentsTata Motors has tied up with M/s HOEC Bardahl India Ltd and M/s BG for these world class treatment at affordable prices. These treatmentsare available in all authorized workshops. The Dealer Service Marketing Executive will explain to you the benefits and terms and conditions of thistreatment.

I / We have been explained the Benefits, Terms and conditions and the prices of these treatments by the Dealer ServiceMarketing Executive

I wish to avail / Do not wish to avail these treatment


VALUE ADDED SERVICE

23

TATA MOTORS LTD. is committedto produce vehicles usingenvironmentally sustainabletechnologies. A number of featureshave been incorporated in TataMotors passenger vehicles whichhave been designed to ensureenvironmental compatibilitythroughout the life cycle of the vehicle.Please note that your car meetsemission norms and this is beingregularly validated at themanufacturing stages.

As a user you too can protect theenvironment by operating your carin a proactive manner. A lot dependson your driving style and the wayyou maintain your car. We providea few tips for your guidance.

DRIVINGAvoid frequent and violentacceleration.

Do not carry any unnecessaryweight in the car as it overloadsthe engine. Avoid using devicesrequir ing high powerconsumption during slow citytraffic condition.Monitor the car ’s fuelconsumption regularly and ifshowing rising trend get the carimmediately attended at theCompany’s Authorised ServiceOutlets.

Switch off the engine duringlong stops at traffic jams orsignals. If you need to keep theengine running, avoidunnecessary revving it up orstopping and starting.

It is not necessary to rev up theengine before turning it off asit unnecessarily burns fuel.

Shift to higher gears as soonas it is possible. Use each gearupto 2/3rd of it ’s maximum

engine speed. A chartindicating gear shifting speedsis given in this book.

MAINTENANCEEnsure that recommendedmaintenance is carried out onthe car regular ly at theAuthorised Service Outlets.

If you notice any leakages ofoi l or fuel in the car werecommend to get it attendedimmediately.

Use only specified quantity andgrade of lubricants.

Get your car checked foremission periodically throughan authorised dealerEnsure that fuel filter, oil filterand breather is checkedperiodically and replaced, ifrequired, as recommended byTata Motors.

ENVIRONMENTAL CARE

24

ENVIRONMENTAL CAREDo not pour used oi ls orcoolants into the sewagedrains, garden soil or openstreams. Dispose the usedf i l ters and batter ies incompliance with the currentlegislation.Do not allow unauthorisedperson to tamper with enginesett ings or to carrymodifications on the car.Never allow the car to run outof fuel.Parts like brake liners, clutchdiscs should be vacuumcleaned. Do not usecompressed air for cleaningthese parts which may spreaddust in the atmosphere.While carrying out servicingor repairs of your car, youshould pay keen attention tosome of the important engineaggregates and wiringharness which greatly affect

emission. These componentsare :

1. Fuel injection equipments -pump, Injectors.

2. Air Intake & Exhaust system,especially for leakages.

3. Cylinder head for valveleakage.

4. All filters such as air, oil andfuel f i l ters (checkperiodically).

5. Turbocharger6. Electrical connections7. If the ‘MIL’ lamp

contineously glows, pleasetake the car to a TATAMOTORS authorised ServiceStation.

8. Catalytic Convertor9. EMS wiring harness i .e.

electrical connections to allsensors and actuators.

This Owner’s manual containsfurther information on dr iv ingprecautions and maintenance careleading to environment protection.Please familiarise yourself withthese aspects before driving.

25

We WARRANT each Tata IndigoManza car and parts thereofmanufactured by us to be free fromdefect in material and workmanshipsubject to the following terms andconditions -

1. This warranty shall be for 24 monthsfrom the date of sale of the car or75000 km whichever occurs earlier.However, for the cars with yellownumber plates used for commercialapplications (including those usedfor hire or reward viz those operatingwith a yellow number plate), thewarranty shall be limited to 24months or 50,000 kms, whicheveroccurs earlier.

2. Our obligation under this warrantyshall be limited to repairing orreplacing, free of charge, such partsof the car which, in our opinion, aredefective, on the car being broughtto us or to our dealers within theperiod. The parts so repaired orreplaced shall also be warranted for

quality and workmanship but suchwarranty shall be co-terminus withthis original warranty.

3. Any part which is found to bedefective and is replaced by usunder the warranty shall be ourproperty.

4. As for such parts as tyres, batteries,electrical equipment, Audio and / orVideo equipment (if any) fuelinjection equipment,etc.notmanufactured by us but supplied byother parties, this warranty shall notapply, but buyers of the car shall beentitled to, so far as permissible bylaw, all such rights as we may haveagainst such parties under theirwarranties in respect of such parts.

5. This warranty shall not apply if thecar or any part thereof is repaired oraltered otherwise than in accor-dance with our standard repair pro-cedure or by any person other thanfrom our sales or service establish-ments, our authorised dealers, ser-

vice centres or service points in anyway so as, in our judgement whichshall be final and binding, to affectits reliability, nor shall it apply if, inour opinion which shall be final andbinding, the car issubjected to misuse, negligence,improper or inadequatemaintenance or accident orloading in excess of such carryingcapacity as certified by us, or suchservices as prescribed in ourOwner's Manual and Service Bookare not carried out by the buyerthrough our sales or service estab-lishments, our authorised dealers,service centres or service points.

6. This warranty shall not cover normalwear and tear or any inherent normaldeterioration of the car or any of itsparts arising from the actual use ofthe car or any damage due tonegligent or improper operation orstorage of the car.

WARRANTY TERMS & CONDITIONS

26

WARRANTY TERMS & CONDITIONSThis warranty shall not apply tonormal maintenance services likeoils & fluid changes, head lampsfocussing, fastener retightening,wheel balancing and alignment, tyrerotation, adjustment of valveclearance, fuel timing, ignition timingand consumables like bulbs, fuelfilters & oil filters, etc. This warrantyshall not apply to any damage ordeterioration caused byenvironmental pollution or birddroppings. This warranty shall notapply to V-belts, hoses and gasleaks in case of air conditioned cars.Slight irregularities not recognisedas affecting the function or quality ofthe vehicle or parts, such as slightnoise or vibration, defects appearingonly under particular or irregularoperations are items consideredcharacteristics of the vehicle.

7. This warranty shall be null and voidif the car is subjected to abnormaluse such as rallying, racing or

participation in any other competitivesport. This warranty shall not applyto any repair or replacements as aresult of accident or collision.

8. This warranty is expressly in lieu ofall warranties, whether by law orotherwise, expressed or implied,and all other obligations or liabilitieson our part and we neither assume,nor authorise any person to assumeon our behalf, any other liabilityarising from the sale of the car orany agreement in relation thereto.

9. The buyer shall have no other rightsexcept those set out above andhave, in particular, no right torepudiate the sale, or any agreementor to claim any reduction in thepurchase price of the car, or todemand any damages orcompensation for losses, incidentalor indirect, or inconvenience orconsequential damages, loss of car,or loss of time, or otherwise, incurredor accrued.

10.Any claim arising from this warrantyshall be recognised only if it isnotified in writing to us or to ourauthorised dealer without any delaysoon after such defects as covered& ascertained under this warranty.

11. This warranty shall stand terminatedif the car is transferred or otherwisealienated by the buyer without ourprior written consent.

12.We reserve our rights to make anychange or modification in design ofthe car or its parts or to introduceany improvement therein or toincorporate in the car any additionalpart or accessory at any time withoutincurring any obligation toincorporate the same in the carspreviously sold.

27

Driving ControlsInstrument ClusterDriver Information SystemFacia SwitchesCombination SwitchMusic System and AntennaHeating, Ventilation & Air ConditioningLampsSunvisors and Grab HandleRear View MirrorsGlove BoxPower SocketCup HolderUtility Pocket / BoxPower WindowsManual Window WindingSteering Wheel Position AdjustmentFuel Flap & Tail Gate Opening / ClosingGear Shifting Lever & Shifting PatternParking BrakeAnti-Theft Device:ImmobiliserReverse Park Assistant System (RPAS)- if fitted

INDIGO MANZA AT A GLANCE

28

INDIGO MANZA AT A GLANCE Driving Controls

DRIVING CONTROLS1. A.C. Air vent (Side)2. Driver Information System3. Combi-switch4. Steering Wheel5. Instrument Cluster6. Audio Controls on Steering Wheel7. Horn pad8. Bonnet Opening lever9. Accelerator pedal10. Brake pedal11. Clutch pedal12. Plug Socket13. Parking Brake lever14. Gear lever15. Cup Holder16. A.C. Controls17. Facia Switches18. Music System19. Glove Box

29

DRIVING CONTROLS1. A.C. Air vent (Side)2. Driver Information System3. Navigation Sensor4. Solar Load Sensor5. Combi-switch6. Instrument Cluster7. Steering Wheel8. Audio Controls on Steering

Wheel9. Horn pad / Air Bag (DAB)

10. Accelerator pedal11. Brake pedal12. Clutch pedal13. Plug Socket14. Gear lever15. Parking Brake lever16. Cup Holder17. FATC Control Panel18. Facia Switches19. Music System20. Glove Box21. Air Bag (Co-driver side) PAB

Driving Controls INDIGO MANZA AT A GLANCE

30

INDIGO MANZA AT A GLANCE Instrument Cluster

1. ICD Indicator (Instrument ClusterDiagnostic)

2. Air Bag Indicator3. Immobiliser Indicator4. Tachometer5. Turn Signal (Left)6. High Beam Indicator7. Battery Charging Indicator8. Turn Signal (Right)

9. Speedometer10. ABS Indicator (if provided)11. Service Indicator Lamp (SIL)12. Water In Fuel Indicator13. Fuel Gauge14. Low Fuel Indicator15. “Mode” knob16. Multi functional LCD (Digital Display )17. “Set” knob

18. Parking Brake & Low Brake Fluid Indicator

19. Low Engine Oil Pressure Indicator20. Door Open Indicator21. Glow Plug Indicator22. Seat Belt Indicator23. Malfunction Indicator Lamp (MIL)24. Temperature Gauge25. High Temperature Warning Indicator

INSTRUMENT CLUSTER6 7 8 9 10 11

12

13

1419 18 17 151620212223

2 31

25

24

4 5

31

THE INSTRUMENT CLUSTER HAS THE FOLLOWING FEATURES :• Analogue Gauge: Speedometer, Tachometer / RPM Meter, Fuel Gauge and Temperature Gauge• LCD Display: Odometer & Trip meter (A & B)• Tell tales• Mode & Set knobs

SR. NO. FEATURES DESCRIPTION1 Speedometer Vehicle speed (in kmph)2 Tachometer / RPM Meter Engine speed (in rpm)3 Fuel Gauge Fuel level in tank (Empty to Full)4 Temperature Gauge Engine temperature5 Odometer Total distance travelled6 Trip meter “A & B” Distance travelled on each trip or between fuel fillings7 Dimmer for cluster & LCD backlighting 4 levels (25%, 50%, 75% & 100%)8 Over Temperature Warning External Buzzer audio alarm (if fitted)

Instrument Cluster INDIGO MANZA AT A GLANCE

32

TELL TALES

Service IndicatorLamp:This symbol indicates the car’s enginecondition.1. It comes “ON” when ignition is

switched “ON” and once engine iscranked, it goes “OFF”.

2. It remains “ON” if there is a problemin any of the EMS related/ enginecomponents.

NOTICEIf the Service indicator lamp remains“ON” when the engine is running, theengine’s performance deterioratesmarginally & sometimessignificantly. Take your car to a TATAAuthorized service centre.

Malfunction IndicationLamp (MIL):This symbol comes ON when theignition is turned “ON” and goes “OFF”once the engine is cranked.

Water in fuel(in Quadrajet):This symbol indicates excess wateraccumulation in the sedimenter.It will come ON when ignition is turnedON and will go OFF in approximatelythree seconds. When this lampremains ON, water needs to bedrained from sedimenter immediately.

CAUTIONIf water is not drained from thesedimenter, it can cause seriousdamage to the fuel injection system.

Glow Plug :(For Diesel engines only)This symbol comes ON when theignition key is in the ON position.Engine should be started only after thisindicator goes off.Turn Signal:One of these symbols come ON whenthe turn indicators is switched ON. Turnsignal lamps can be operated only when


NOTICEThis symbol will remain “ON” for anyengine related fault, which maycause increase in emission levelsof the car beyond the regulatorylimit. Take your car to a TATAAuthorized service centre.

ImmobiliserWarning:This symbol is of a system thatdisables engine starting if you do notuse the original key. The user has touse original key for authentificationand unlocking the car. Refer toImmobiliser section on page 60 fordetails.Lamp Blink: Car is in immobilisedcondition when key is not inserted.Lamp OFF: Normal condition(Authenticated user) and engine willstart.Lamp ON : Problem with key/system.Take your car to TATA MOTORSAuthorised service centre.

33

INDIGO MANZA AT A GLANCEInstrument Cluster

the ignition supply is ON and by usingthe turn indicator switch on the combi-switch. The direction indicator arrow (LHS)and (RHS) on the instrument clusterflashes along with external indicator lightsas selected.If one of the external indicator bulbs getsfused, it is indicated by high frequencyflashing of the bulb of the same side.High Beam:This symbol comes ON when theheadlamp high beam is switched ON.Low Oil Pressure:When the ignition key is turned to theIGN position, this symbol lights up andgoes OFF as soon as the requiredengine oil pressure is developed afterstarting the engine.If the low oil pressure indicator doesnot glow or remains ON with the IGNON and engine is running, it indicatesa fault in the electrical circuit /lubrication system. Take your car toa TATA Authorised Service centre.

Battery ChargingIndicator:This symbol lights up when the IGNis turned ON and should go OFF afterthe engine starts.

NOTICEIf it remains ON while the engine isrunning, it indicates that the batteryis not getting charged. Switch off allunnecessary electrical equipmentand get the problem attended to atTATA Authorised Service outlet.

Parking Brake cum LowBrake Fluid Warning:This indicator comes ON:1. When key is turned to IGN position,

it lights up for three seconds andgoes off.

2. When brake fluid level is low.3. When parking brake is applied and

goes OFF when it is released.4. When ABS/EBD system has a

fault.

Seat Belt :This symbol initially flashes when theignition is ON and seat belt is notfastened. It will continue to flash untilthe car exceeds a speed of 20 kmph.After that, it will remain continuouslyON along with a buzzer that will beaudible for approximately for 100seconds. After that, the buzzer goesOFF but the indicator continues toremain ON until seat belts arefastened.

WARNINGAlways wear Seat Belts.

ABS (if provided):When key is turned to IGN positionthis symbol comes ON for twoseconds and goes OFF.This symbol will come ON if there is aproblem in the ABS working or if thesystem has failed.High Coolant TemperatureIndicator (Red Colour):This symbol lights up when the

34


ignition is turned ON. If the engine isoverheating, this indicator blinksalong with a audible buzzer. At thisstage, take the car to the nearestAuthorised Service outlet.This symbolblinks and audible buzzer soundssimultaneously when engine coolanttemperature is more than normal.

WARNINGNever remove the radiator pressurecap from the radiator when theengine is hot. Do not restart theengine until the problem has beenduly attended.

Low Fuel (Amber Colour) :It comes ON when fuel level is lowand needs refilling at the earliest.

Airbag:The air bag warning symbol comes onfor approximately three secondswhen the ignition is turned ON andgoes OFF. If it remain ON or blinks,take your car to the nearest TataAuthorised Service Centre.

ICD Lamp:This symbol comes ON forapproximately three seconds whenkey is turned to IGN position and goesOFF. If it remains ON or blinks, itindicates trouble in instrument cluster.Take your car to a TATA AuthorisedService Centre.Door OpenIndicator:This symbol comes ON when thedoors are open or when the doors arenot completely closed.If the driver’sside door is not closed properly, abeep will sound for a few secondswhen the ignition is ON.On Board Diagnostic (OBD)System:On board Diagnostics or OBD is anautomotive term referring to a vehicle’sself Diagnostic and reportingcapability. The OBD system allowscontinuous diagnosis of thecomponents of the vehicle correlatedwith emissions. This system warns

the driver, by turning “ON” theMalfunction Indication lamp (MIL) onthe instrument cluster, when a faultcauses emission levels to increase.The OBD system also has adiagnostic connector that can beinterfaced with appropriate diagnostictools, which makes it possible to readthe fault codes stored in the ElectronicControl Unit, together with a series ofspecific parameters for Engineoperation and Diagnosis. This checkcan also be carried out by the trafficpolice.To access the diagnostic connector(Fig.1),open the fuse box cover (Fig.2)

Fig. 1

35


Fuel Gauge:

Speedometer:

RPM meter / Tachometer(if provided):This meter indicates the engine rpm.Change the gears at appropriateengine rpm and speed to get goodfuel economy and driving pleasure.Do not increase the engine rpmunnecessarily.

The speedometer indicates the carspeed in km/hr. Driving your car asper the recomended speeds will helpyou get optimum fuel economy andenhanced engine life.

When engine RPM crosses 5000 RPM(Quadrajet) & 6000 RPM (Safire), theneedle colour changes to RED. Avoidover raving the engine.

which is located on the cockpit at RHSof the steering wheel.

NOTICEIn case the fault occurs and MILcomes ON, contact nearest TATAMOTORS authorized service center.After eliminating the inconvenience,to check the system completely,TATA MOTORS authorized servicecenters are obliged to run a benchtest and if necessary, road testswhich may also call for a longjourney. The functioning of MIL lampmay also be checked by the trafficpolice using specific devices.

Fig. 2

36

Multifunctional LCD, Odometer,Dimmer and Tripmeter (A and B):

intensity levels.The LCD also displaysTripmeter A, Tripmeter B and intensitylevel when the MODE knob is pressed.The selection and control of functionsare done through ‘MODE’ and ‘SET’knobs provided on either side of thegauge. Refer to table on page 37.

Odometer and Trip meter (on LCD):

The odometer records the totaldistance the car has been driven. Thetrip meter can be used to measurethe distance travelled on each trip orbetween fuel fillings. Keep track of theodometer reading and follow themaintenance schedule regularly formeeting service requirements.


Take the car to an authorised servicestation at the earliest.

Overheating of engine can causesevere damage to the engine partsand can lead to seizure of engineparts.

CAUTION

The instrument cluster’s LCD has atwo line display. The first line displaysODO, TRIP A, B (in Kms). The secondline displays odometer reading, TRIPA, B reading as well as brightness

The fuel gauge indicates theapproximate fuel level in the tank.Refill the fuel tank before the needletouches the coloured band on thegauge. At this point, fuel level in tankis low and it is advised to get fuel filledimmediately.Engine Coolant TemperatureGauge:

The engine coolant temperature gaugeindicates the approximate coolanttemperature. If the coolant temperaturereading is very high or if the high coolanttemperature indicator comes ON, reducethe car's speed and switch OFF the AC.

37


Sr. No. Indication on LCD With “MODE” knob pressed With “SET” knob pressed

1 Main Odometer Display changes to Trip A -----

2 Trip meter “A” Display changes to Trip B Resets Trip A distance (Ref. to A on page 38)

3 Trip meter “B” Display changes to Dimmer, ifcluster Illumination is ON, else Resets Trip B distance (Ref. to B on page 38)changes to Main Odometer

4 Dimmer Display changes to MainOdometer Adjusts Dimming level (Ref. to C on page 38)

You can select required function on LCD by using MODE and SET knobs available on cluster, as indicated in the tablebelow.

Please note that each knob has to be pressed and released to change the function.

Display selection by “MODE” and “SET” knobs :

38

LCD FEATURES :

A. Multifunction LCD(as applicable)

Colour : White Text with Black background.

B. Trip meter (A and B)

Type: 7 segments, 4 1/2 digitsRange: 0 to 1999.9Resolution : 0.1 kmTrip meter reading shall over flow to“0.0” after it crosses 1999.9 kms.

C. Dimmer for Cluster, LCD andInstrument panel illumination (asapplicable)

You can adjust the LCD brightnessthat is best suited to you and it isshown by the number of Dashes onthe display,

1 2 Dashes => 25 %2 4 Dashes => 50 %3 6 Dashes => 75 %4 8 Dashes => 100 %

After selecting the dimming level, thedisplay will show the next information(e.g. Main Odometer) after 20 secs.Press the “MODE” knob earlier to seethe next information.

TRIP- B (as applicable)

TRIP- A (as applicable)

Trip meter reset

Trip meter (A and B) can be reset bypressing the “SET” knob slightly longerwhen particular Trip meter is selected.


39


D. Odometer (as applicable)

Type: 7 segments, 6 digits.Range: 0 to 99999.9Resolution : 1 kmThe Odometer reading will not overflow to “0.0” when the maximum valueis accumulated, the display will freezeto maximum value.

40

INDIGO MANZA AT A GLANCE Driver Information System

DRIVER INFORMATION SYSTEM (as applicable):The Driver Information System (DIS) is located at centre ofthe vehicle cockpit and has the following features:

1. Fuel Computer :a. Average Fuel Consumption ( For Trip ‘A’ & ‘B’),b. Range (Distance to Empty) andc. Instantaneous Fuel Consumption

2. Digital Clock3. Outside Ambient Temperature

DIS FUNCTIONS

Sr.

No.Features Description

Instantaneous FuelConsumption (INST)

Average Fuel Consumption(AVG) - For Trip ‘A’ & ‘B’

Range - Distance to Empty(DTE) Fuel Computer1

12 Hour and 24 HourFormat

Outside AmbientTemperature displaywith °C and °F

Digital Clock2

Outside Ambient Temperature

3

41

INDIGO MANZA AT A GLANCEDriver Information System

Quadrajet, Safire Default Settings (Factory Set)

NOTICEWhenever battery terminals areremoved, unit returns to factorysetting.

Sr.

No.DIS Features

Default Display

Fuel Computer1

Digital Clock2

Outside Ambient Temperature

3

Functions Unit

AVGFor Trip -A km/l

12 Hours AM

OAT C

42


Fuel Computer

Fuel Computer information is available on DIS, as canbe seen from figure below. Three types of informationare available, which can be user selected through"MODE" and "SET" knobs provided.

Refer to “Knob Function” on page 48.

1

Function Text onDisplay

Distance Unit as km

Option - 1 Option - 2Sr. No.

2

3

Distance Unit as Mile

Option

Average Fuel Consumption For Trip ‘A’ km/l l/100kmAVG MPG

Distance to Empty (Range) km - Miles

Instantaneous Fuel Consumption km/l l/100km MPG

Average Fuel Consumption For Trip ‘B’ km/l l/100kmAVG MPG

INST

43


Updates display "Instantaneous Fuel Consumption" atregular time intervals.

Instantaneous Fuel Consumption display is available in"km / l" or "l / 100 km" which can be user selected through"MODE" and "SET" knobs provided.

Refer to “Knob Function” on page 48.

Instantaneous Fuel Consumption display in km / l

DIS displays “Instantaneous Fuel Consumption data” onlywhen the following conditions are met -DIS displays “- - km/l” when ign on & engine is offDIS displays “0.0 km/l” when ign on & engine is onDIS displays “Instantaneous Fuel consumption data ”onlywhen the below conditions are met:A. Vehicle speed should be more than 10kmph.B. Vehicle travelled distance should be more than 20meters.Display Range: 0.0 to 99.9 (km/l or l/100km)Resolution: 0.1 (km/l or l/100km)

Instantaneous Fuel Consumption (INST):

Instantaneous Fuel Consumption display in l/100 km

44


Average Fuel Consumption (AVG):

Average Fuel Consumption display in km / l

Average Fuel Consumption display in l/100 km

The display will show the value of average fuel consumptionsince the last reset.Average Fuel Consumption display is available in “km/l” or“l/100km” which can be selected by user by using “Mode& Set” switches.Average Fuel consumption will get updated for every10secs interval.The Average Fuel Consumption data can be reset manuallythrough “Set” switch provided in the clusterAfter resetting the Average fuel consumption the displaywill indicate 0.0 and then will show a new average fuelconsumption value after driving for some distance.If previous data exist DIS will update the display once enginespeed is >0rpm.Display Range: 0.0 to 99.9 (km/l or l/100km)Resolution: 0.1 (km/l or l/100km)

Refer to “Switch Function” on page 47.

45


Distance to Empty (DTE):

Distance To Empty (Km)

Whenever battery terminals are removed, units return todefault factory setting. (All data’s will get reset). Again itshows the data on display after some distance travelledand data’s will get stabilized after some few km dependingupon the driving pattern.

This feature shows the estimated distance user can drivewith the remaining fuel in the tank. The value is calculatedbased on fuel economy user have achieved over fewhundred kilometres or miles.DIS displays actual DTE at every Ignition on cycle.DTE is calculating using a running average fuel economywhich is based on recent driving history for few hundredkm. This running average fuel economy value is not sameas average fuel economy display.This value tends to vary with change in drive pattern, vehiclespeed, Traffic condition and different road conditions.Display Range: 0 to 999 kmResolution: 1 km

NOTETo get actual DTE value after fuel filling customer hasdo the ignition OFF to ON

46


Digital Clock Display

Digital Clock AM Setting

Digital Clock PM Setting

Digital ClockThis feature has 24 hour or 12 hour display format,AM/PM indication is applicable for 12 hour clock functiononly, as can be seen from the adjoining figure, which canbe user selected through "MODE" & "SET" knobsprovided.

47


Outside Ambient Temperature (Display in °C)

Outside Ambient Temperature (Display in °F)

Outside Ambient Temperature Display:

Outside Ambient Temperature can be seen with °C or °Funit, which can be selected by user by using “MODE”and “SET” knobs.Resolution: 1°C or °F

NOTEThe displayed “Outside Ambient Temperature” value maynot be accurate when Vehicle speed is < 30 km/h dueto engine heat, exhaust from surrounding vehicles andheat reflection from road. The IC delays the OAT displayupdate until it reaches the correct outside temperature.This may take several minutes.

48


DISPLAY SELECTION BY “MODE & SET” SWITCHES :

Sr. Indication On Indication on With “Mode” switch With “Set” switchNo. instrument DIS LCD pressed on DIS pressed on cluster

cluster LCD1 Odo meter Average Fuel Changes display to Range -

Consumption A (Distance to Empty)2 Trip meter A Average Fuel Changes display to Range Resets Average Fuel

Consumption A (Distance to Empty) Consumption data for Trip A3 Trip meter B Average Fuel Changes display to Range Resets Average Fuel

Consumption B (Distance to Empty) Consumption data for Trip B4 - Range Changes display to -

Distance to Empty Instantaneous Fuel Consumption5 - Instantaneous Changes display to Average

Fuel Consumption fuel consumption for trip A orTrip B based on Instrumentcluster display.

SWITCH FUNCTIONS :User can select required function, using switches available on DIS, as indicated below. Please note that each switch hasto be released & pressed to change the function.

49


A. Instrument Cluster Display on Odo OR Trip-A :

B. Instrument Cluster Display on Trip-B :

NOTE : Use of ‘MODE & SET’ switches - Recognizedas single key press, until it is released.

50

Flow chart for using “MODE” and “SET” knobs

NOTE : 1. If no switch pressed > 10 secs ........ Save & exit2. If Set & Mode switch pressed < 1 secs ........ Save & exit


51

INDIGO MANZA AT A GLANCEFacia Switches

FACIA SWITCHES/INDICATORS :

Five operating switches are providedon the facia.

1. Passenger Airbag Indicator2. Front Fog Lamp Switch3. Hazard Warning Switch4. Rear Fog Lamp Switch

1 2 3 4

Passenger AirbagIndicator:

The Passenger Airbag Indicator,indicates whether the passengerairbag is activated or de-activated.The Passenger Airbag Indicator comesON when the Ignition is turned ON.

Passenger Airbag (PAB) Switch :

Ensure that the passenger airbagindicator is always ON when thereis a passenger travelling.Ensure that the passenger isalways using the seatbelt.

WARNING

Passenger Air Bag (PAB) switch isprovided on the left side of dashboardand it should always be ACTIVE. If incase the front passenger seat isunoccupied, the PAB may beprevented from deploying by turningthe PAB switch to INACTIVE by usingthe ignition key.

52

Hazard WarningSwitch:

Hazard warning is used in case of abreakdown especially during night andthe car has to be parked at the side ofthe road. This switch can also be usedwhen the car is operated in adverseconditions.

This switch can be operated withoutIgnition ON. Press hazard warningswitch to turn ON all outside turnsignal lights and indicators on clusterwill flash simultaneously to warn theother road users about hazardouscondition of the car. Press the switchagain to turn OFF the hazard indicatingfunction.

CAUTIONEnsure that all turn signal indicatorsare working properly. Replace thebulb if found fused.

Front Fog Lamps :( Unlatched switch)

Fog lamps are provided on frontbumper to improve visibility in foggyweather or during heavy rains. Thefront fog lamps can be switched ONwith ignition ON and parking lamp ONand can remain on till the parking lampis switched OFF.

Rear Fog Lamps :(Unlatched switch)

Fog lamps are also provided on taillamp cluster to improve visibility andwarning in foggy weather or duringheavy rains. The rear fog lamps canbe switched on with parking lamp andfront fog lamps ON and can remainON till the parking lamp is switchedOFF.

NOTICEUse only during foggy conditions orheavy rains if required.

INDIGO MANZA AT A GLANCE Facia Switches

53

INDIGO MANZA AT A GLANCESteering Lock cum Ignition Switch

NOTICEDo not crank the engine for morethan 10 secs. continuously. If theengine does not start, wait for 30secs. before cranking it again.Release the key immediately afterstarting the engine. If the key isnot released, the starter motor/flywheel ring gear may getdamaged.

By turning the ignition key from IGNposition to OFF position, engine canbe stopped.

Steering Lock cum Ignition Switch:Key of ignition switch is common fordoor lock, steering lock and glove boxlock.The ignition switch is on the right sideof the steering column. It has fourpositions. Turn the key clockwise forfurther functions.

LOCK - Steering LockedOFF - ‘KEY IN’ position.IGN - All electricals ONSTART - Engine crank

LOCK :You can insert or remove the key onlyin this position. The steering columnis locked when the key is removed.

CAUTIONDo not remove the key whiledriving. It will lock the steering andcan cause loss of control. Removethe key only when the car isparked.

OFF (key IN) :By turning key to OFF (key in)position, ‘KEY IN’ driven load likemusic system will be ON.IGN :All electricals and accesories ON.START :Turn the key further clockwise to theSTART position (spring loaded) to startthe engine. As soon as the enginestarts, release the ignition key to ONposition. While cranking, allaccessories will be momentarily OFF.

54

COMBINATION SWITCH

Top View

INDIGO MANZA AT A GLANCE Combi- Switch

Front View (from Driver’s seat)

55

Combi-Switch INDIGO MANZA AT A GLANCE

varying load conditions, it isadvisable to select the correctposition before starting a trip(depending on load).

2. Light stalk:

Outer rotary switch on right hand stalkis provided for selecting Position orHead lamp High/Low beam. It operateswith Ignition switch in IGN position.

a) Head / Position lamp OFF.Head lamp, Position (Parking) lampand tail lamp will be OFF in thisposition.

b) Position lamp in ON.

Position (Parking) lamp and tail lampwill be ON in this position.

c) Head / Position lamp ON.

Head lamp, Position (Parking) lampand tail lamp will be ON in this position.Toggling the lever (Stalk) in upwarddirection changes the Low beam toHigh beam and vice versa.

NOTICE

A) RIGHT HAND STALK

1. Head lamp leveling rotaryswitch:

Inner rotary switch on right hand stalkis provided for head lamp leveling.Setting is done by rotating the knobto select one of the three levelpositions depending upon the loadingof the car. Head lamp leveling can bedone with head lamp in Low Beam andin ON position.

Setting should be done only whencar is stationary.Since the leveling switch takes careof headlamp focus pattern under

56

2. Intermittent front wiper delay:

3.Front windshield-Wipe andWash rotary switch:

Pull the stalk upwards to operateintermittent wipe (- - -), Slow wipe( ) or fast wipe ( ). Pull the stalkdown for wipe and wash. Pull towardsdriver for Flick Wipe (spring return).

After wash function is activated, therewill be three wipes of wiper. There willbe one more wipe after five secondsto clean traces of water on windscreen.

For High beam flash, pull the leverhalfway. For keeping in High beamposition pull up the lever further up tolatch.

3. Light stalk (Turn Indicator):

Push the stalk upwards for changinglane or turning to Left and downwardsfor changing lane or turning to Rightaccording to requirement. It has threepositions.A) Right turn indicatorB) Neutral positionC) Left Turn (Self cancellation / Manual return type)

Lane change option -When changing lanes, hold the stalkhalf way towards A or C (right of left).By doing so, the turn indicators flashto give lane change indication. oncereleased, the stalk returns to itsoriginal position.

A

BC Left turn

Right turn

INDIGO MANZA AT A GLANCE Combi Switch

Inner rotary switch on left hand stalkis provided for intermittent front wiperdelay. The switch has five delay timersfor intermittent function.

57

Touch Screen Music & Navigation System and USB/AUX Port INDIGO MANZA AT A GLANCEUSB/AUX PORT:

USB and AUX Ports are provided onthe Music System on the centreconsole.Functions :USB port : You can attachexternal memory devices like memorysticks / Pen Drives, I-Pods for playingmusic tracks stored in these devicesthrough the car’s music system.AUX port : The AUX port is providedto connect Audio input devices forplaying music tracks stored inthedevices through car’s speakers.

Steering Wheel Switches (RHS):(As applicable)

SEEK – To change radio channels orto select a song from a CD.

MODE – To pick up an in-comingphone call as well as to change theaudio source (USB, AM, FM, CD).

Touch screen Music and Naviga-tion System :

A touch screen music system andnavigation system is provided on thecentre console above FATC panel.To operate this system, pleaserefer operator’s handbook, which isprovided alongwith the Owner’sManual.

NOTICEDo not cover navigation sensor, thismay lead to improper functioning ofnavigation system.

NOTICEThe video input can also beconnected to AUX port (For specificvariants only) for playing video files.

58

Steering Wheel Switches (LHS):(As applicable)

VOL (Volume): To increase / decreasevolume of music system / radio.

MUTE: To reject or hang up a phonecall. It is also used to silent the volumeof music system / radio.

Antenna: Antenna is located on theroof, above the front windshield glass.

Antenna

For operation and more information ofmusic system please refermanufacturer’s manual.

Speaker Location on doors

Music System & AntennaINDIGO MANZA AT A GLANCE

NOTICEFor more information, please referto the Music System Manualprovided.

59

INDIGO MANZA AT A GLANCEHeating, Ventilation & Air Conditioning

TowardsFoot Board

CentralAir Vents

Demisting Vents

Side AirVents

TowardsFoot Board

Side AirVents

CentralAir Vents

AIR FLOW PATTERN

Side AirVents

Side AirVents

60

INDIGO MANZA AT A GLANCE FATC

1. BLOWER SPEED CONTROL KNOB2. AC COMPRESSOR ON/OFF BUTTON3. ECON (ECONOMY MODE) BUTTON4. MAX DEFROST BUTTON5. REAR WINDOW DEMISTER BUTTON6. FRESH AIR / RECIRCULATION BUTTON

FATC - FULLY AUTOMATIC TEMPERATURE CONTROL

1 2 9811

3 4 5 6 7 10

12

7. AIR DISTRIBUTION (MODE) BUTTON8. AUTO ON SELECTION BUTTON9. TEMPERATURE CONTROL KNOB

10. “OFF” BUTTON11. DISPLAY12. IN CAR SENSOR

FATC - FULLY AUTOMATICTEMPERATURE CONTROL : (IFPROVIDED)

GENERAL DESCRIPTION :

FATC system controls the in-cabinTemperature of the vehicleautomatically and provides maximumpassenger convenience regardless ofoutside weather conditions.

CAUTIONIf the display flashes ‘ERR’ inperiodic pattern (Display will show‘ERR’ for 5 sec. and settemperature for 30 sec.),It indicatesFATC malfunctioning. Switch over tomanual mode and contact TATAMOTORS authorized servicestation.

61

FATC INDIGO MANZA AT A GLANCE1. BLOWER SPEED CONTROLKNOB :

2. AC COMPRESSOR ON / OFFBUTTON :

compressor at a higher temperaturethan normal AC. The operation can beused during mild weather conditionsfor better fuel efficiency. Comfort levelmay be compromised during thisoperation. By pressing ECON buttontext will be displayed on display.

4.MAX DEFROSTBUTTON :

A. This button directs the main airflowtowards windscreen for fasterdefrosting.(It also overrides anymode selection you may havemade.)

B. When you turn off the button, thesystem returns to its formersettings.

CAUTIONFor your safety make sure you havea clear view through all the windowsbefore driving.

A. Rotate the knob clockwise toincrease the blower speed up toMAX 7 speed, where as anti-clockwise would reduce the speedup to ‘SPEED 1’.

B. In ‘AUTO’ mode, the FATC systemwill regulate the blower speedautomatically.

Press the AC compressor ON/OFFbutton to turn the air conditioning ONor OFF. You will see AC text on thedisplay, when AC is ON.

3. ECON A.C. :

During ECON AC operation, thesystem automatically cuts off

62

INDIGO MANZA AT A GLANCE FATC

5.REAR WINDOWDEMISTER BUTTON:

A. This button turns the rear windowdemister ON or OFF.The system automaticallydeactivates after 15 min ofcontinuous operation.

6. FRESH AIR /RECIRCULATIONBUTTON:A. When the recirculation Button or

LED is switched ‘ON’, air from thevehicle’s interior is sent through outthe system.

B. When the recirculation button isswitched off, air is brought in fromoutside of the vehicle (fresh mode).Whenever discomfort is felt, switchto fresh air mode.

NOTICEThe out side air intakes for theclimate control system are at the

Towards face

Towards face and leg

Towards leg

Towards leg & windshield - demistor defrost (Recommended forclearing mist on windshield ) -front air demist.Towards windshield (defrost)(Recommended for clearing heavyfog or snow)

base of windscreen. Keep this areaclear from leaves and other debris.The system should be used withrecirculation air mode for faster heatup and cool down, however keepingthe system in recirculation mode,particularly with AC OFF, can causethe windows fog up.

CAUTIONIt is recommended to run the vehiclein re-circulation mode to avoidclogging of air filter

7. AIR DISTRIBUTION(MODE) BUTTON :

A. In AUTO mode, the FATC systemwill regulate the modeautomatically. However useroverride is possible with the useof MODE button to select thedesired airflow mode. Each timeyou press the MODE button, thedisplay shows the mode selected.

8. AUTOMATIC OPERATION :

To put the automatic climate controlin fully-automatic mode:A. Press the ‘AUTO’ button.B. Set the desired temperature by

turning temperature control knob.

63

FATC INDIGO MANZA AT A GLANCEThe display will show all thefunctions during ‘AUTO’ mode.

C. The system automatically selectsthe proper mix of conditioned and/or heated air that will , as quicklyas possible, raise or lower theinterior temperature to yourpreference.

D. When you set the temperature toits lower limit (Lo) or its upper limit(Hi), the system runs at full coolingor heating only. It doesn’t regulatethe interior temperature.

Semi-automatic Operation :

You can manually select variousfunctions of the climate controlsystem when it is in fully automaticmode. All other features remainautomatically controlled .Making anymanual selection causes the word‘AUTO’ in the display to go OFF andoverridden setting is displayed.System will remain in semiautomaticmode till ‘AUTO’ is re-pressed.

9. TEMPERATURE CONTROLKNOB:

Turning the temperature control knobclockwise increases the temperatureof the air. The desired temperature willbe increased by steps of 0.5ºC. Usercan select temperature range from18ºC to 30ºC. Where as the anti-clockwise direction decreases thetemperature.When you set the temperature to itslower limit (Lo) or its upper limit (Hi),the system runs at full cooling orheating only. It doesn’t regulate theinterior temperature.

10. “OFF” BUTTON:

Settings done by user or AUTO modefunctions are displayed on screen.

NOTICE

HVAC system is fitted with threeSensors .

Press the OFF button to switch OFFThe system. OFF will be displayed onthe display.

11. DISPLAY :

64

FATCINDIGO MANZA AT A GLANCE

IN CARSENSOR

1. A solar sensor on top of thedashboard on the right side ofdefroster grill.

2. In-car sensor on control panel.

3. Outside Ambient Temperature(OAT) sensor located under thefront grill / front bumper.

CAUTION1. Do not cover or spill any liquid on

sensors.2. Do not cover sensor, this may

cause the sensor to malfuction.This may lead to FATC notfunctioning to desired level.

If you parked your car under sun ,you can cool it down fast byfollowing the steps given below :A. Start the engineB. Turn on A/C by pressing the button.

Make sure the temperature controlis set to maximum cool.In case of FATC set temperatureto ‘Lo’ mode.

C. Set the fan to maximum speed. (forETC ,manual HVAC variants)

D. Open windows half , set airdirection towards face and fresh airmode.

E. When the interior has cooled downto a more comfortable level, closewindows and set the controls asrequired in normal cooling, withrecirculation mode ON.

65

INDIGO MANZA AT A GLANCEHeating, Ventilation & Air Conditioning

A - Air flow Direction Control KnobB - Temperature Control KnobC - Blower Speed Regulation KnobD - A.C. ON/OFF SwitchE - Air Recirculation / Fresh Air Switch

A C B

E D

Centre Console

HEATING, VENTILATION & AIR CONDITIONING (IF PROVIDED)

66

INDIGO MANZA AT A GLANCE Heating, Ventilation & Air Conditioning

(D) A.C. ON/OFF Knob:The A.C. can be switched ON bypressing the switch (D) on the A.C.control panel provided the blower isON and the engine is running. Theindicator lamp will show that the A.C.is ON.

(A) Air flow Direction Control Knob:

The air flow can be changed byturning the air direction control knob(A) to the desired direction.

(B) Temperature-Control Knob:

The air temperature in the car canbe controlled by operating thetemperature control knob (B) on thecontrol panel. The temperature can beincreased by rotating the knobtowards the red segment anddecreased by rotating it towards theblue segment.

(C) Blower Speed RegulationKnob:

The HVAC system has a four speedblower. The blower speeds can be

regulated by operating the blowerknob (C) at the centre of the controlpanel.

Towards face

Towards face and feet

Towards feet

Towards feet and windshield(Recommended for clearingmist on windshield)Air demist/defrost windshield(Recommended for clearingheavy fog or snow)

Indicator

67

Heating, Ventilation & Air Conditioning INDIGO MANZA AT A GLANCE(E) Recirculation / Fresh Air Switch:

If HVAC is to be put into airrecirculation mode, press switch'E'. The indicator lamp will showair in recirculation.To put car in Fresh air moderelease switch 'E'. Indicator lampwill be OFF.In recirculation mode, air insidethe car is circulated again andagain. In Fresh air mode, air istaken from outside and circulatedin the car.

Recirculation mode can be usedWhile driving in dusty conditionTo avoid traffic pollutionTo get quick cooling/heating asrequired.

Whenever discomfort is felt switch aircirculation mode to fresh.

Normal Heating:Knob 'A' - Towards face and feetKnob 'B' - Suitable temperaturepositionKnob 'C' - Suitable blower speedA.C. - OFFAir Circulation - Fresh switch

Indicator

The A.C. can be switched ON onlyif the blower is ON and engine isrunning. When A.C. is switched ONengine idling RPM increasesmarginally, to adjust to the A.C.compressor load. When desiredtemperature is achieved A.C. tripsOFF automatically.The A.C. compressor gets switchedOFF automatically when engine getsoverheated. The A.C. isautomatically switched ON when theengine gets cooled.

Quick Heating:All settings as explained above exceptair circulation switch to recirculation.Once the car is heated, switch backto fresh mode.Normal Cooling:Knob ‘A’ - towards faceKnob ‘B’ - Cool position.Knob ‘C’ - desired speed positionA.C. - ONSwitch ‘E’ - suitably as explained

NOTICETo achieve quick cooling effect, openthe windows slightly while you operatethe air conditioner, with air circulationswitch in fresh mode, fan at 4thspeed and air direction toward“FACE”. Side Air vents and centralAir vents to be opened completely.Once temperature inside has comedown sufficiently, close the windowsand change air circulation suitablyto fresh/recirculation and reduceblower speed suitably.

68

NOTICEFresh air is taken from the grillopening provided at base ofwindshield glass outside the car.Keep these openings clear and freefrom fallen leaves etc.

INDIGO MANZA AT A GLANCE Heating, Ventilation & Air Conditioning and Lamps

Demisting:In rainy season or in areas of highhumidity, mist formation insidewindshield glass is observed. To clearmist, dehumidified air is passed onthe windshield glass.The position of control knobs shouldbe adjusted as follows:A.C. - ONKnob 'A' - Towards windshield (fordemisting)Knob 'B' - at suitable temperatureAir circulation - at desired positionKnob 'C' - Desired speed position

NOTICE• When mist is cleared, switch the

knob "A” position to Face mode.• In high humidity areas, if cold air

continues to flow over windshield,it may cause sudden fogging onoutside surface of windshield.

Defrosting:In low temperature/sub-zerotemperature areas, to clear frostformation outside the windshieldglass, this setting is used.First start the engine and warm it bypressing on the accelerator pedal.Knob 'A' -Towards windshieldKnob 'B' - Maximum hot positionKnob 'C' - Very HighSwitch 'E' - Fresh air mode condition,AC - OFFOnce the windscreen has becomeclear, move the fan switch to desiredspeed.

A Plastic scraper can be used to clearwindshield glass, once the ice startsmelting

NOTICE• Refrigerant charged in the air

conditioning circuit has beenidentified on the label over

bonnet. Use only refrigerant asgiven in the label for topping upor re-charging.

• AC Gas charging Quantityshould be as per the above label.

69

Heating, Ventilation & Air Conditioning and Lamps

Head Lamp:Head lamps are clear lens type havingmulti focal reflector and are providedwith two H7 halogen lamps for straightahead illumination of the road over along distance or dip beam for shortdistance visibility. It also contains sideindicator lamp and a parking lamp.

Tail Lamp:The tail lamp assembly incorporatesthe following

1. Brake/Parking Lamp2. Direction Indicator3. Reverse Lamp

1. Turn Indicator2. Head Lamp (High Beam)3. Head Lamp (Low Beam)4. Parking Lamp

Side Repeater Lamp:


1

2

31

2

3

4

Operating the AC after a gap ofmore than a month of non use :Start engine & let it warm up for atleast 2 min. for idling speed to dropbelow 1000 rpm. Switch ON A.C.system with following settings :a) Blower switch:ONb) Blower speed:Highc) Engine speed:Below 1000 rpmd) A.C. switch : ONA.C. should be operated for at least5 minutes before switching it off.Following the above procedureonce a month ensures properlubrication of compressor parts.Avoid switching ON the A.C. at highengine speed as this may damageA.C. compressor.Get your A.C. system serviced atregular intervals ensures itsoptimum performance and prolongits life.

70

INDIGO MANZA AT A GLANCE Lamps

Front interior light with readinglamps:Interior roof lighting and reading lampswith inbuilt switches are provided onthe roof near the rear view mirror.

The central rectangular switch hasthree positions:

ON - The lamp will come ON aslong as switch is in this position.

High Mounted Stop Lamp:High mounted stop lamp is providedat the top of the rear windshield andglows whenever brakes are applied.

Registration Plate Lamps:Two concealed lamps are provided forillumination of the rear registrationnumber plate.

Fog Lamp (if fitted):Front and rear fog lamps are providedfor your convenience and they can beoperated via the Facia switches thatare located above the HVAC controls.

DOOR - In this position the lampcomes ON when any of the doors areopened. When the door is closed, thelamp will not go OFF immediately, butremain ON for 5-8 sec and goes OFF withdimming.This can also be called the"Theatre effect".

Front Fog Lamps

Rear Fog Lamps

High Mounted Stop Lamp

Registration Plate Lamps

71

Sunvisors & Grab Handle

This helps the driver to settle himselfin his seat and insert the key in theignition switch. When the key isturned to the ‘IGN’ position, the lampgoes OFF immediately.

OFF - In this position the lampwill not come ON at all. Tworectangular shaped push typeON / OFF switches are providedseparately for the right and left readinglamps.

These are provided on all seats exceptdriver seat. This helps in comfortablepositoning of passengers.

Two adjustable sun visors are providedinside the cab above the windshieldto prevent sun glare. Lower the sunvisors to protect the eyes from brightsunlight. The sun visors can also bemoved sideways towards the door.

A vanity mirror has been provided onthe back of the passenger’s sunvisor.

NOTICEWhen not in use, keep the sunvisorsin their original position or else, theymay block driver’s vision.


Roof Grab Handle :

roof in the passenger area. Two pushtype ON / OFF switches are providedseparately for the right and left readinglamps.

The switch has two positions:

ON - The lamp will be ON as long asswitch is in this position.OFF - In this position the lamp willremain OFF.

Two interior roof reading lamps withinbuilt switches are provided on the

Sunvisor

Sun visors:

Passenger interior light withreading lamps:

72

INDIGO MANZA AT A GLANCE Sunvisors & Vanity Mirror

Vanity Light on passenger side(if applicable):Vanity lights are provided on the sidesof the vanity mirror on passenger sidesunvisor. The lights come ON whenthe vanity mirror cover is opened andgo OFF when the cover is closed.

Passenger side Sun Visor openedwith Vanity Mirror cover closed

Passenger side Sun Visor closed

Passenger side sunvisor opens withvanity mirror cover. In this condition,lights on sides of vanity mirror comeON. They remain ON as long as thevanity mirror cover is open. Whenthe vanity mirror cover is closed, thelights go OFF.

Passenger side Sun Visor openedwith Vanity Mirror cover open:

Vanity Mirror Light

73

INDIGO MANZA AT A GLANCEGlove Box & Rear View Mirror

Inner Rear View Mirror : Outer Rear View Mirror :

1. Outer Rear View Mirror2. Lever for adjustment

The outer rear view mirror is fitted onthe door from outside and can beadjusted by the lever provided insidethe door. In some versions the mirrorsare provided on both the doors.

2

1. Inner Rear View Mirror2. Antiglare Position Lever

An antiglare mirror is fitted inside thecar. Provision has been made for twopositions:- Normal position- Antiglare positionUse antiglare position only whennecessary, as it reduces rear viewclarity.

1

12

Glove Box:

Glove Box

The glove box is located on the dashboard in front of the co-driver’s seat.It can be locked with the ignition key.It is also illuminated.

74

Motorised Outer Rear View Mirrors:(if fitted)

Your car is equipped with motorisedouter rear view mirrors fitted on bothfront doors and can be adjusted to thedesired position with the help of aswitch / knob mounted on the driver’sside along with the window windingswitches.

Using this switch / knob, the driver canadjust the car’s outer rear view mirrorswithout lowering the glasses andshifting from his / her position.

Steps to operate the Rear ViewMirrors :

1. Move the main switch to the left“dot ” to adjust the left side rearview mirror and to the right “dot ”to adjust the right side rear viewmirror.

2. Use the 4 positions of the knob(marked by a triangle) to adjust therear view mirrors to correct angles.Operating knob - Motorised Outer Rear

View Mirror

Motorised Outer Rear View MirrorsINDIGO MANZA AT A GLANCE

75

INDIGO MANZA AT A GLANCEPower Socket, Cup Holder & Utility Pocket

C) Utility pocket / box :

Front utility pocket / box

Utility pocket is provided on all thedoors to keep magazines / books etc.

B) Cup holder :

Cup holder

Two cup holders are provided for yourconvenience in the centre consoleahead of the gear shift lever.

FLOOR CONSOLE :A) Power Socket :

Power Socket for front passengers

A power socket is provided on floorconsole at the front.Power socket can be used to tab 12Vsupply (10A Max.) for operatingexternal gadgets.

Rear utility pocket / box

76

INDIGO MANZA AT A GLANCE Power Windows

Power Windows :Glasses on all four windows of the carcan be operated by switches providedon the main control panel located onthe driver’s arm rest. They work onlywhen the key is in the IGN position.Glasses are wound up by pulling theswitch and are lowered by pressing itdown.A safety locking arrangement has alsobeen provided and can be activated bya push type switch located at thecentre, below the window switches. Ithas two positions:LOCK – When switch is pressed andred light comes ON.UNLOCK – When switch is releasedWhen the switch is in LOCK position,the rear window switches (located onrear doors) do not function. The rearwindow glasses can still be operatedby using the switches on the driver’sarm rest. Illumination on the rearwindow switch goes off when the

switch is in locked condition. Pressdown the lock button to unlock.Individual window winding switcheshave been provided on co-driver’s dooralso.

142

53

Window winding switch on driver’s door1. Lock / Unlock Button2. Front Right Window Winding Switch3. Front Left Window Winding Switch4. Rear Right Window Winding Switch5. Rear Left Window Winding Switch

WARNINGPower window switch (On RearDoors): Individual window windingswitches have been provided on therear doors.

Window winding switch on Rear Door

Express Down - This facility isprovided for the driver’s door only. Thisfunction allows you to roll down thedriver's window glass faster by pressingthe respective switch a little longer.

Note - This function is cancelled if theup or down switch is pressedanywhere during the Express Downoperation.

77

INDIGO MANZA AT A GLANCEWindow Winding & steering Wheel Position Adjustment

by checking up and down direction.

CAUTION

You can adjust the steering wheelposition to suit your convenience.

Adjust the steering wheel position asfollows before you start driving.

1. Adjust the seat to a comfortableposition.

2. To adjust steering wheel position,push down the tilt lever as shownin figure to unlock steering column.

Steering Adjustment Lever

Manual Window Winding :In some versions, power windows arenot provided. In such cars, use winderhandle manually for lowering or raisingup window glasses manually.

3. Move the steering wheel up ordown to the desired position.

4. Lock tilt lever by pulling it up tothe lock position. Make sure thatsteering wheel is securely locked

Steering Wheel PositionAdjustment:

To close the door window glass, pullthe knob up and to open, push theknob down.

WARNINGWhile raising the glass, take careto avoid fingers / hands gettingtrapped between glass and theframe.

Steering wheel should be adjustedonly when the car is stationary.

CAUTION

78

INDIGO MANZA AT A GLANCE Fuel Flap & Boot Opening / Closing

Fuel Tank flap and Boot Opening:

Fuel Flap / Tail Gate Opening Lever

CAUTION• Remove the fuel filler cap slowly,

and wait for any hissing to stop.If the cap is opened suddenly, thefuel may be under pressure andmay spray out, causing injury.

• Always use only originalspecification fuel cap or anapproved equivalent available atAuthorised Dealers. A wrong capcan result in seriousmalfunctioning of the fuel systemand the emission control system.

Boot opening :To open the boot, pull the lever “Bootopening Lever” located at the righthand side of the driver’s side.It can also be opened by using doorkey. The lock is located on the tailgate.

For closing, simply push the bootdownwards till it gets locked.

Fuel tank flapopening Lever

Boot openingLever

The fuel flap is located on the left rearside of the car. The fuel flap can beopened by pulling the opening leverlocated at the right hand side of thedriver’s side. located at the right handside of the driver’s side on the floorFor closing, simply push the fuel flaptill it gets locked.

WARNINGFuel vapour is extremely hazardous.Always stop the engine beforerefueling and never refill near sparksor open flames. Please do not useyour cell phones when you are at apetrol station.

CAUTION

79

INDIGO MANZA AT A GLANCEGear Shifting Lever & Parking Brake

Gearshift lever and shiftingpattern:

The gearshift lever is mounted on thecenter console between the two frontseats. The gearshift pattern is asshown on the gear lever knob.

Parking brake :

A mechanical parking brake actingonly on the rear wheels is provided onyour car. The parking brake lever islocated behind the gearshift lever. Toapply the parking brake, pull the leverup fully. The indicator lights on theinstrument panel. To release it, pullthe lever up slightly, press the releasebutton and push the lever down. Theparking brake indicator on theinstrument panel will go OFF when theparking brake lever is fully released.

NOTICE• Apply the parking brake properly

before leaving the car andrelease it before moving.

• When parking on a steep slope,do not rely on the hand brakealone to hold the car. Engage thecar in low forward gear whenfacing uphill and reverse gearwhen facing downhill.

1. Parking Brake Lever2. Release Button

NOTICEThe reverse gear should be engagedonly when the car is stationary.Wait for five seconds afterdeclutching to ensure smoothengagement of the reverse gear.

80

INDIGO MANZA AT A GLANCE Anti-Theft Device- Immobiliser

CAUTION1. E-key of other cars will not start

the engine.2. Customer should,

a. Use only one E-key .b. The other E-key should be

kept at safe location.c. Note “key Tag no.”

information (and keep it safe)which is required whilegetting new/spare keys.Please note that It is notpossible to prepare new/spare keys without “key Tagno.”

d. Take precaution aboutE-keys, as without it carcannot be started.

Immobilizer system:

Immobilizer system is designed toprevent car theft by electronicallydisabling the engine starting system.The engine can be started only withcar’s original Immobilizer ignition keywhich has an electronic identificationprogrammed code.

Immobilizer system consists offollowing components,

1. Immobilizer unit (ICU) – A add-onpart on the ignition switch fitted onsteering column.

2. Two Electronic keys (E-key) - Tostart the car.

81

INDIGO MANZA AT A GLANCEAnti-Theft Device- Immobiliser

Immobilizer system :

The behavior of Immobilizer and car under “Ignition OFF and ON” conditions, is explained in table below with immobilizerstatus lamp (“lock” symbol on the instrument cluster)

CAR STATUS LAMP CAR STATE MEANING/ FUNCTION OF THE STATECONDITION

Ignition OFF Blinking Locked Car Immobilized and Awaiting Electronic key

Ignition ON OFF Unlocked Normal Condition Ready to start the car

ON Locked - Problem with key ( Wrong E-key used to start car)

- Problem with Immobilizer system contact Tatadealer to inspect the system

82

while unlocking the car.

When key is inserted and the ignitionis switched ON, all the codes arecommunicated within concernedcomponents (E-key, Immobilizer andEMS). The engine starts only if allcodes match. In case of a mismatchof the codes, system prevents theengine from starting.

Loss of E- Keys :

If any one of the E-key is lost,contact TATA dealer as soon aspossible to have the lost keydeactivated and to have the newE-key.Please note that Secondoriginal E-key is required for makingadditional E-keys.

If both the E-keys are lost, contactthe authorised TATA dealer.

Unlocking Principle :

The E-keys are learned for a specificimmobilizer and are unique to the car.The transponder inbuilt into theignition E-key carries a uniqueidentification code. The Enginemanagement system (EMS) andImmobilizer has common secretcode. Both these codes are used

Central Locking System:

E-Keys :

INDIGO MANZA AT A GLANCE Anti-Theft / Keyless Entry System

NOTICEDo’s and Don’ts of immobilizersystem• Do not turn ON ignition switch

by using electronic key with anytype of metal wound around itsgrip or in contact with it. Thismay be detected as abnormalcondition by immobilizer andprevent engine from starting.

• Do not leave electronic key inareas of high temperature. Thetransponder in E-Key willbehave abnormally whenreused.

• Do not try to start the car whenthe Immobiliser indicator lamp onthe instrument cluster is glowing.In this condition the car will notstart and the car’s battery willalso be drained due to frequentcranking.

83

INDIGO MANZA AT A GLANCEAnti-Theft / Keyless Entry System

This is an Anti-Theft security system,which has a Remote Keylessoperation for door lock / unlock.

The system consists of following:

1. Key with integrated switches forLock / Unlock

2. Body control module

Features:Locking / Unlocking the vehiclefrom distant place.Finding the vehicle (Refer CarSeek)Manual Central door Locking /Unlocking (Ref. centridoor lockingfeature)Auto lock and unlock optionalfeature on some vehicle to Lock /Unlock

Car Seek:Used to find the vehicle.Press ‘LOCK’ on User Remote whenthe vehicle is locked (Range 7.5meters max)Gives three flashes on turnindicators.Central Door Locking Feature:All door can be locked / unlocked bymanually locking / unlocking the driver’sdoor (using mechanical key / knob)

Learning Process:Steps:

1. The driver’s door should beunlocked.

2. Insert the key in the car’s ignitionswitch.

3. Turn the ignition ON-OFF,ON-OFF four times quickly(in 6 seconds). Two flashes by theexternal indicator lamps will begiven after this step (Note: If youtry starting the car during thelearning process, the process willbe cancelled).

4. After the two flashes, quicklypress the LOCK and UNLOCKbutton on the remotesimultaneously (within 10seconds). By doing so, theRemote will learn with your car’sBCM.

Central Locking System:

ANTI THEFT / KEYLESS ENTRYSYSTEM (RKE) :

84

INDIGO MANZA AT A GLANCE Anti-Theft / Keyless Entry System

5. Two flashes by the indicator lampswill be given after this step also.At the same time, the doors willLOCK and UNLOCK.

This is a confirmation the Remotehas been learn.

6. If you wish to learn the nextRemote (duplicate key) at thesame time, repeat steps 4 and 5within 10 seconds.

7. The remote key learning will endwith a single long flash if theignition is switched ON as soon asthe above process is complete.

8. To learn the next remote aftercompleting one remote learningcycle, repeat all above steps.

Remote Key After Opening up of backscrew

Low Battery Voltage status can beobserved by User:

a) Considerable reduction in therange of Remote

b) LED on the Remote start to blinkat faster rate when a button ispressed.

85

INDIGO MANZA AT A GLANCEReverse Park Assist System (RPAS)- If fitted

REVERSE PARK ASSIST SYSTEM(RPAS) WITH AUDIO : (IF FITTED)An ultrasonic sensor based reverseguiding system is equipped on yourvehicle to aid safe driving while revers-ing the vehicle.

vehicle comes closer to an object. Thebuzzer operates with different anaudible signals as per the distancebetween rear bumper and obstaclesto alert the driver.The system is automatically activatedwhen the reverse gear is engaged.Operating Instructions:Switch ‘ON’ the ignition. On engagingthe reverse gear, the RPAS systemwill get activated automatically. Whenthe obstacle enters the sensing zone,the system starts giving an audioindication (initially for 0.8 second).The buzzer beep frequency and buzzersound time duration depends on theobstacle distance as given below:Zone 1 : This zone is nearest to therear bumper (up to 50cm). Sensorsdetect obstacles and give an audio sig-nal (Continuous beep).Zone 2 : This zone is the middle zone(up to 80 cm). Sensors detect

The system alerts you of obstacleswhile reversing the vehicle at lowspeed. This system consists of fourreverse park assist ultrasonicsensors, a controller & a buzzer. TheRPAS system gives only an audiblesignal, when the rear bumper of your

obstacles and give an audio signal(Fast beep).Zone 3 : This is the most distant zone(up to 120 cm). Sensors detectobstacles and give an audio signal(Slow beep).Stop the vehicle immediately once thecontinuous beep starts as the vehicleis very close to the obstacle.

CAUTION1. The RPAS system performance

is dependent on the reflection ofultrasonic waves from theobstacle.

2. System cannot sense thefollowing;a) Wire mesh, hand rail, smallobjects & some obstacles whichare well above and well below thebumper level.b) Ostacles like cotton, wool,foam, textiles or spongy surfaces

86

which will absorb ultrasonicwaves easily.c) Pot holes, trenches ordrainages which are below theground level.

3. System may give wrong signalon reversing in the followingsituations:a) When the vehicle ongrasslands & bumpy roads.b) While vehicle is moving fromplain ground to slope like back-ing up downhill or vice versa.c) When the bumper is tilted morethan the normal position or whenthe vehicle is heavily overloaded.d) When the temperature of theobstacle is high as hot surfacesreflect fewer sound waves thancold surfaces.e) If there is an excessiveincrease in humidity as it in-creases the sound speed

(max.by 2%) as compared to dryair.f) When the vehicle is equippedwith high power radio antenna onrear side.g) If sensor is at extreme tem-peratures: below -30° Celsius orabove 80° Celsius.

4. System may give false alarmduring heavy rain conditions,during snow conditions or heavywind conditions.

WARNING1. This system is strictly a driver

assistance device. It is not a sub-stitute for the driver’s responsi-bility while driving. Under no cir-cumstances will the manufac-turer accept any responsibility orcan be held liable for any director indirect, incidental or conse-quential damage caused by neg-ligent use of this system.

2. Clean the sensors properly andkeep them free from ice, dust,mud, water, chewing gum etc. forproper working of the system.

3. Please practice reverse parkingusing different obstacles to graspthe system performance.

4. Pressing the sensor on active re-gion may damage the sensors &may hamper its sensing rangecausing the system to malfunc-tion.

5. Always STOP your vehicle whena continuous beep is heard, as itindicates an object at dangerousdistance not more than 1 meterfrom the rear bumper.

6. Never use high pressure water toclean the sensors and also neveruse hammer on it.

7. Never fit any “buzzers” which arelocally available in the market forReverse parking.

INDIGO MANZA AT A GLANCE Reverse Park Assist System (RPAS)

87

GETTING STARTED

Door- Locking / UnlockingChild LockTail Gate - Locking / UnlockingFront SeatFront Seat AdjustmentsHead RestraintsUtility TrayRear SeatRear View MirrorsRear Seat AdjustmentSeat Belts

88

Front Doors (Driver and Co-driver)

Locking / unlocking doors with keyfrom outside:

Both front doors (drivers and co-driver)have separate locking facility. Frontdoors can be locked or unlocked fromoutside using the E-key.

Insert the E-key and turn it anti-clockwise to open or clockwise to lockthe door. Pull the Door handle to openan unlocked door.

Opening the doors from inside:All doors can be opened from inside.To open, pull the door opening lever(2). Location of door opening / lockinglever.

Locking without a key from inside:All the doors can also be locked orunlocked independently from insideby pressing or pulling the knob (1).Press to lock and Pull to unlock.

CAUTIONWhen locking doors this way, do notleave the key inside the car.

GETTING STARTED Door Lock

1

2

89

Childproof lock:Both the rear doors of the car areprovided with a child proof lock. Pushthe lock lever located on vertical faceof the door near the lock downwardbefore closing the door. The door whichhas been locked by activating the childlock cannot be opened from inside, itcan be opened only from the outside.

Boot Locking / Unlocking:Insert the key and turn it anti-clockwiseto open or clockwise to lock the boot.Pull the door handle to open the boot.The boot is automatically locked onceit is shut. The boot can also be openedby a lever located near the fuel flapopening lever. This is located on theright hand side of the driver’s side onthe floor.

Front Seats :Bucket type seats are provided withmultiple adjustments.Lumbar Support :Lumbar support is provided on Driverand Co-driver’s seats to give youdriving comfort. It is adjusted by thelever (1) provided on the side of theseat backrest.

Lumbar Support1. Boot Handle 2. Boot LockCAUTION

Deactivate the childproof lock whennot required.

GETTING STARTEDChild Lock, Tail Gate & Front Seat

12

90

GETTING STARTED Seat Adjustment

Front Seat Adjustments:

1. Seat Back Recliner:To change the seat back angle, leanforward slightly and raise the smallerlever. Lean back to the position youwant and release it. Make sure thatlever returns to it’s original position.

2. Height Adjustment (Only forDriver’s Seat):Driver’s seat height can be adjustedby a big lever located on the seat baseon the right hand side, just ahead ofthe seat back adjustment lever. Youcan raise the seat height by pumping/ pulling the lever upwards untilapproriate seat height is reached andlower it by pumping / pushing the leverdownwards.3. Moving the Seat Forward andBackward:To adjust the seat position, lift the leverunder the seat cushion front, slide theseat to the desired position andrelease the lever. Once the desiredposition is achieved, release the leverto lock the seat. Make sure the seatis locked firmly in position.

1. Seat Back Recliner Lever

2. Height Adjustment Lever

3. Lever for Forward and Backwardmovement

Head restraint :Adjustable head restraints are providedfor bucket seats in front. To increasetheir height, lift up and leave at desiredclick position. To reduce the height,press the unlock button and push thehead restraint down wards.

WARNINGDo not adjust the seat when driving.Adjust the seat only when the caris stationary.

WARNINGAvoid driving the car with the head-restraint removed as it is a safetyitem. Do not attempt to adjust thehead-restraint while driving the car.

91

Utility Tray

Utility Tray (Co-driver Seat):A Sliding tray is provided below co-driver’s seat. Important papers/documents can be kept here.To open the tray, lift the tray and pullout.Push for closing back the tray.

Rear Seat Adjustments :Rear seat is in two parts i.e. 60 / 40split. Two built-in head restraints areprovided on the rear seat.These head restraints have to belowered (if raised) before folding theseat.These seats can beindependently folded as and whenrequired or for carrying extra luggage.Steps to fold the rear seat (ifapplicable):1. Lift the seat base from the back and

place it vertically (Fig.2).2. To fold the seat back-rest, pull the

2

3

GETTING STARTEDSeat Adjustment

Foldable Armrest:A foldable arm rest has been providedin the rear seat. This can be used bythe occupants for resting their hands.It also has two cup holders. When notrequired, this armrest can be foldedback into the seat.

1

knobs near the headrest. (Fig.3)3. The seat back-rest folds down to

create a completely flat luggagearea.

92

GETTING STARTED Seat Belts

Seat Belts

Occupants safety is of utmostimportance. Your car is equipped withseat belts, both front and rear as apart of occupant restraint system.

Why Seat Belts

Wearing seat belts properly canprotect you from being thrown againstthe insides of the car or against otheroccupants in case of an accident orsudden braking. It will reduce thechances of severe injury.

How to use seat belts

This car has three point inertia reeltype front and rear seat belts in theout board positions and a lap belt formiddle passenger on rear seat. Innormal driving, the belt lets you movefreely in your seat. In case of anaccident or sudden braking, inertiareel automatically tightens the belt tohelp restrain your body.

1. Seat Belt 3. Lock Buckle2. Tongue 4. Lap Belt

The anchor end of the shoulder beltis adjustable to suit the height of thepassenger wearing it. The lap belt hasone manually adjusted belt that fitsacross the hip bone.

Make sure that your seat is adjustedto a good driving position and the backof the seat is upright.1. Pull the tongue across your body

and insert it into the buckle.

2. Check and ensure that the belt isnot twisted.

2

1

34

Twisted seat belts can cause injuryin a collision as the full width of thebelt isn’t available to absorb theimpact. This puts more force on thebones beneath the belt, leading toinjury. Don’t wear twisted seat belts.

3. Position the lap portion of the beltas low as possible across your hipbone.

4. Pull up the shoulder part of the beltto remove the slack. Make sure thatthe belt goes over your collar bonesand across chest.

5. To unlatch the belt, press the redbutton on the buckle. Guide thebelt to the pillar as it retracts.

WARNING

93

Lap belt

Pull the tongue to the desired length.Insert it into the buckle until you heara click.Adjust the belt length. To lengthen thebelt, hoId the tongue at a right angleto the webbing and pull. To shorten,pull the loose end of the webbing.To unfasten, depress the button in thebuckle.

GETTING STARTEDSeat Belts

WARNINGUsing one seat belt for more thanone person at a time is dangerous.A seat belt used in this way cannotspread the impact forces properlyand the two passengers could becrushed together and seriouslyinjured. Never use one belt for morethan one person at a time.

10.The belts if required should bereplaced, by Authorised personnelonly.

11.The belt should not bedisassembled. If required,authorised personnel only shouldcarry out disassembly andassembly.

12.Clean the webbing with a mild soapsolution recommended for upholstery.Bleaching or dyeing the webbingmay weaken it.

WARNINGImproper positioning of the belt onshoulder is dangerous. Animproperly positioned belt willprovide little or no protection in acollision. Always make sure theseat belt is positioned across yourshoulder and near your neck, butnever under your arm. on your neck,or on your upper arm.

6. The belts are meant (intended) foradult occupants only.

7. Each belt should be used by oneoccupant only. The belt must notbe put round a child, seated onpassengers lap.

8. When the belt has been in use ina serious accident or shows signsof severe fraying / damage or ofhaving been cut, replace with anapproved belt kit.

9. The belt must not be altered ormodified during use.

Positioning the lap portion of theSeat Belt too high can bedangerous as in a collision, thiswould concentrate the impactforce directly on the abdominalarea, causing serious injury. Wearthe lap portion of the belt snuglyand as low as possible.

WARNING

94

GETTING STARTED Seat Belts

TATA MOTORS strongly urges thatthe driver and passengers in the carbe properly restrained at all times withseat-belts. Failure to do so couldincrease the chance of injury and /or the severity of injury in accidents.

Baby or Small Child:

Use a child restraint systemappropriate for the child until he / sheis old enough to wear the car’s seatbelt properly. If the child is too big for

a child restraint system, he / sheshould be seated on the car’s backseat restrained using the car’s seat-belt.

Use the seat-belt when the child is inthe rear seat also. According toaccident statistics, a child is saferwhen properly restrained in the rearseat than in the front seat.

For Airbag Equipped Cars:• Rear Seat is the SAFEST for

children.• Never put rearward facing child

restraints on front seat unless thepassenger airbag is deactivated.This is very important and if notfollowed, it can lead to a seriousinjury or even death.

• Do not use a forward facing childrestraint system in the front seatof the car, unless the passengerairbag is deactivated.

General Guidelines:• Children below 12 years are

always safe in child restraints. • Refer child restraint

manufacturer’s instructions forinstallation.

• Select the child restraint based onthe weight of the child. Age shouldbe used as a reference.

• Rearward facing child restraintsare preferred for children withweight less than 9kg or until theycan sit themselves without any aid.

95

GETTING STARTEDAir Bag

Expectant Mothers: Driver Air Bag and Passenger AirBag: (Supplementary RestraintSystems-If Applicable)

addition to seat belts to help protectagainst head and chest injuries incertain moderate and severe frontaland front angular collisions.The air bag system is not visible untilit is activated. Because the systemsenses crash severity, some frontal/angular collisions will not inflate theAir bags. Airbags are not designed toinflate in rollover, rear side or slowspeed frontal/ angular crashesbecause the necessary protection canbe achieved by the seat belt alone.

Operation :Sensors in the ECU detect the degreeof severity of frontal/ angular impact.The air bag(s) are designed to deployif the collision suits the criteria fordeployment.• The sensor switches close the

circuit and nitrogen gas isproduced that fills the air bag byburning the propellant.

TATA MOTORS recommends the useof a seat-belt. Kindly consult yourdoctor for specific recommendation.The lap belt should be worn securelyand as low as possible over the hipsand the waist.

Injured person :TATA MOTORS recommends the useof a seat-belt for injured person.Depending on the injury, consult yourdoctor for specific recommendations.

Your vehicle is fitted with an air bagfor the driver, located in the steeringwheel, and a passenger air bag islocated above the glove boxcompartment. Vehicles fitted with anair bags can be identified by the “AIRBAG” label on the steering wheel.The air bag is supplementary restraintsystem. It is designed to be used in

96

• The inflating air bag deploys outof the steering wheel in the frontof the driver and passenger air bagof the dash board in front of thepassenger. This action takes placein a fraction of second.

• The bag(s) deflate as the gasescapes through the vents.

• Airbag(s) may only deploy with theignition switch in ON position. Thesystem will however work for about30 seconds immediately afterswitching OFF of ignition. You mayhear a noise along with somesmoke, dust and smell of burntpropellant immediately after the airbag has inflated. DO NOT PANICas this is normal.

• Passenger Air Bag (PAB) switchprovided on the left side of thedashboard should always beACTIVE. If in case the frontpassenger seat is unoccupied, thePAB may be prevented fromdeploying by turning the PAB

switch to INACTIVE by using theignition key.

CAUTION• Air bag systems components get

hot after inflation, Do not touchafter inflation.

• For persons suffering frombreathing problems or asthma, getout of the car promptly for somefresh air as the smoke may causebreathing problems.

• Always turn the PAB switch to“PAB” in case the front passengerseat is occupied.

• Always wear seat belts. Thewearing of seat belts is requiredeven when the air bag is fitted. Airbags do not replace the seat belts.

• Do not allow a front seatpassenger to obstruct theoperation of the passenger airbagby placing feet, knees of anyother part of the person, or anyother objects in contact with, orin close proximity to, an air bagmodule.

GETTING STARTED Air Bag

97

The importance of wearing seatbelts :• It will help to keep you in the proper

position when the air bag inflates.• Reduce the risk of harm in rollover,

side or rear impact collisions.• Reduce the risk of harm in frontal/

angular collisions that are notenough to activate the air bag.

• Reduce the risk of being thrownfrom your vehicle in a collision.

The importance of being properlyseated:To protect occupants in a collision, theair bag inflates at a rate that is fasterthan you can blink your eye.• If you are too close to an inflating

air bag, it could seriously injureyou, Move your seat as far backas practical to allow room for airbag inflation. Never install anyrearward facing child seat

• Always wear your car's seat beltscorrectly as they can prevent youfrom accidental injury when the airbags inflate. In addition, both driverand front seat passenger (If apassenger air bag is fitted), shouldadjust their seats to providemaximum practical distance fromthe air bag.

• An air bag, when it inflates maycause injury. Minimise the risk ofinjury by ensuring that front seatoccupants are wearing their seatbelts and are seated correctly,with the seat as far back as ispractical.

• DO NOT service, repair, replace,modify or tamper with part of theair bag SRS, or wiring in thevicinity of an air bag SRScomponent; this could cause thesystem to activate, resulting inpersonal injury.

GETTING STARTEDAir bag

restraint in the front seat whenthe passenger air bag is active,as serious injury or death mayresult from the force of theinflating front passenger airbag. The rear seat is the safestplace for children.

• Never place any object in front ofyou while you are seated in thefront seat as it may result an injuryfrom the object when it is forcedtowards you by the inflating air bag.Do not cover the steering wheel orinstrument panel with an objectwhich may prevent the properdeployment of the air bag.

• Where a passenger air bag is fitted,front passenger should never sit onthe edge of the seat, stand nearthe glove box compartment, restfeet or other parts of the body onthe dash board or lean over nearthe glove compartment when thevehicle is moving.

98

Air Bag Warning Light:

The diagnostic system continuallymonitors the readiness of the SRSAIR BAG while the vehicle is beingdriven. The air bag warning light onthe instrument panel will illuminatefor approximately 5 seconds whenthe ignition is switched on. This isnormal and indicates the system isperforming a self check. Thefollowing components are monitoredby the indicator :• Airbag control module - ECU• Driver airbag• Passenger air bag• Retractor Pretensioners.• All related wiring.

If the warning light does not illuminatewhen ignition is switched on, orremains illuminated after the initialcheck period & during driving, orflashes, a fault may exists with air bag& seat belt pre-tensioner and it shouldbe checked by an authorized dealerimmediately.

Air bag maintenance & servicing :If any of the following occur, see yourAuthorised dealer without any delayfor corrective action.• The air bag warning light does not

operate briefly when the ignitionkey is turned on.

• The air bag warning light illuminateswhile driving.

Though your car's air bag systemdoes not require regular maintenance,you should always check when awarning about malfunction is flashedon the instrument cluster. If this is notattended to, the air bag system maymalfunction in the event of a collision.Conversely, it may deploy even if thereis no collision.

NOTICE• Any maintenance performed on

or near the components of theSRS must be performed only byan authorized dealer. Do not

permit anyone else to do service,inspection, maintenance or repairon any SRS components orwiring.

• Similarly, no part of the SRSsystem should ever be handledor disposed of by anyone exceptan authorized dealer. Improperwork on the SRS system willresult in inadvertent deploymentof the air bag or could render theSRS system inoperative. Thiscould also lead to personal injury.

• Do not modify your steering wheelor any other SRS components,For example replacement ofsteering wheel or modifications tothe steering column, frontbumper, body or frame structurecan adversely affect the SRSperformance and lead to possibleinjury.

• If your vehicle has received anyfront end damage, you shouldhave the SRS system inspectedby an authorized dealer to ensureit is in proper working order.

GETTING STARTED Air Bag

99

The air bag will inflate only once.The inflated air bag system will notfunction again and steering wheelwith air bag module, steeringcolumn (if collapsed), seat beltsand control module must bereplaced immediately. If passengerair bag gets deployed, air bagassembly, air bag cover, seat beltsand dash panel must be replaced.If they are not replaced, it mayincrease the risk of injury in acollision.• Do not attempt to service, repair,

or modify the air bag system, anytampering will result in activationof the system and increase therisk of personal injury. ForServicing the air bag system, seeyour authorized dealer.

• Do not use chemical solvents orstrong detergents when cleaningthe steering wheel or instrumentpanel to avoid contamination of theair bag system. Wiping with adamp cloth only is recommended.

• When you transfer ownership of thevehicle to some other person, weurge you to alert the new owner thatthe vehicle is equipped with SRSsystem and read the applicablesections in the owners manual.

• If you wish to junk or scrap thevehicle, we urge you to first takethe vehicle to an authorized dealerso that the SRS system can berendered safe.

CAUTION

GETTING STARTEDAir bag

SRS

SRS

100

ABS (Anti- Lock Braking System)(if provided):

GETTING STARTED Anti-Lock Braking System

The purpose of the anti-lock brakingsystem (ABS) is to prevent the wheelsfrom locking when braking, therebyenabling the driver to retain steeringcontrol of the car.

Under normal braking conditions(where sufficient road surface frictionexists to reliably bring the car to astop without the wheels locking), ABSwill not be activated. However, if thebraking force exceeds the availableadhersion between the tyres and theroad surface causing the wheels tolock (for example, on slippery roads),then ABS will automatically getactivated.

This will be felt by a rapid pulsationfelt through the brake pedel.

Braking in an Emergency:In an emergency situation, the drivershould apply full braking effort evenwhen the road surface is slippery. TheABS will constantly monitor therotational speed of the wheels and willvary the braking pressure to eachwheel according to the amount oftraction available. This will ensure thatthe wheels do not lock and the car isbrought to a stop in the shortestpossible distance for the prevailingroad surface conditions.

CAUTIONDO NOT pump the brake pedal whendriving, this will interrupt operation ofthe ABS and may incease thebraking distance

WARNING• ABS cannot overcome the physical

limitations of stopping the car intoo a short distance, cornering attoo high a speed, or the danger ofaquaplaning, i.e when a layer ofwater prevents adequate contactof the tyres and the road surface.

• The fact that a car is fitted withABS must never tempt the driverinto taking risks that could affecthis/her safety or that of other roadusers. In all cases, it remains thedriver's responsibility to drive withinnormal safety margins, having dueconsideration for prevalling weatherand traffic conditions.

101

GETTING STARTEDAnti-Lock Braking System

NOTICEOn soft surfaces, such as powderyshow, sand or gravel, the brakingdistance required by the ABS maybe greater than for non-ABSbraking, even though improvedsteering would be experienced. Thisis because the natural action oflocking wheels on soft surfaces isto build up a wedge of surfacematerial in front which assists thecar to stop.

No matter how hard you brake, youshould be able to continue steeringthe vehicle as NORMAL.

However, always remember that theABS operates only AFTER the driverhas already lost control. ABS cannotreliably compensate for driver error orinexperience.

ABS Warning Light:

The ABS incorporates a monitoringsystem, which checks that all theelectrical components are in workingorder as soon as the starter switch isturned ON, and also at frequentintervals during a journey.

The warning light on the instrumentpanel is an important part of thissystem. The light should come ONfor approximately two seconds whenthe starter switch is turned to the 'IGN'position and then should go OFF.

If the warning light fails to go OFF orcome ON when driving, a faould hasbeen detected by the self-monitoringsystem and complete ABS controlmay not be available. If this occurs,get your car checked by a TATAAuthorised service centre.

In addition, when starting the engine,a single 'knock' may be heard comingfrom the engine compartment. Veryslight movement my also be felt at thebrake pedal. Both are normal and aredue to the ABS self checking process.

NOTICEThe non-ABS braking systemremains fully operational and is notaffected by partial of complete lossof the ABS. However, brakingdistance may increase.

103

DRIVING

Safety ChecksDriving SafetyFuel Saving TipsStarting & Stopping The EngineRunning-In PeriodBrakesDriving In Adverse Conditions

104

DRIVING Safety Checks

Ensure:

1. Bonnet is properly closed andlocked.

2. All doors are properly closed andlocked.

3. Check that the items you may becarrying inside with you are stovedproperly or fastened securely.

4. Seat belts are fastened

5. Ensure all mirrors, windows andoutside lights are clean andunobstructed. Remove dust, frost,snow or ice if any, on these.

6. All switches and lamps are working

7. Check and ensure that all thegauges and indicators in theinstrument cluster are working.

8. Gear shift lever is in neutral position

9. Parking brake is released.

Before Driving, check (Refermaintenance):1. Tyre pressure and condition of

tyres.

2. Coolant level.

3. Engine oil level.

4. Brake fluid level .

5. Water in windshield washerreservoir. Top up if required.

6. Power steering oil level.

7. Battery electrolyte level.

8. Fuel level. Ensure sufficient Fuel.

Adjust:1. Adjust your seat position.

2. Check adjustment of all rear viewmirrors.

3. Check and adjust tilt steering.

105

SAFETY CHECKS

Windshield/wiper/windshieldwasher:

Always keep windshield glass cleanto avoid any distortion in visibility.Ensure proper working of wipers andcondition of wiper blade. Ensure thatwindshield washer reservoir is full. Donot operate wiper alone when thewindshield glass is dry, this woulddamage the windshield.

Headlights:

Keep headlight lenses clean. Checkfor operation of headlamps in bothhigh/low beam condition. Check forcorrect focusing of headlamps. Useonly recommended type of bulbs. Donot use the high beam unless it isinevitable, as its dazzle may glare thedriver of an oncoming car, thuscausing an accident.

Side indicators / Hazard warning

Ensure that all side indicators/hazard warning lights are always inworking condition and they are usedwhen required.

Horn:

Ensure the horn is working properly.Horn provides safety to other roadusers by alerting your presence.

Brakes:

Ensure brakes are working properly.Do not drive the car when brakewarning lamp is ON.

Tyres:

Check the condition of tyres for anyabnormalities. Maintain correct tyrepressure. Do not use worn or baldtyres, especially on the front wheels.

DRIVINGSafety Checks

First Aid Kit:

A first aid kit is provided in your car.This is for use in case of minorinjuries. It should be regularlychecked and updated.

Documents:

Always carry car registration papers,insurance, valid PUC certificate anddriving licence with you.

106

DRIVING Driving Safety

DRIVING SAFETYSeat Belt:Seat-belts are life saving equipment.Use of seat-belt reduces the chanceof injury and severity of injury in caseof an accident. It is stronglyrecommended that all the caroccupants always wear seat-beltswhen car is in motion.

Influence of Alcohol / Drugs:Avoid driving under the influence ofalcohol or drugs. Alcohol and drugswill severely affect your reflex actions.This will impair your control of the carand increase the risk of injury toyourself and others.

Mobile phones:

Avoid using mobile phones whiledriving a car. This could divert yourattention from the road and result inan accident.

Fatigue 'Rest Revive Survive':Do not attempt driving when you feeltired, sleepy. Long distance drivingcan tire you very much and fatigue candull your reflexes and judgment. Takerest and get refreshed at regularintervals.

Parking on slopes:Due care should be exercised whileapplying parking brakes on steepslopes. It is advisable to switch off theengine and shift gear lever in LowForward Gear before parking the carfacing uphill steep slope and in reversegear when facing down hill.

107

TIPS TO IMPROVE FUELECONOMY:Your car's fuel economy is mainlydependent on your style of driving.To operate your car as economicallyas possible, use the following drivingsuggestions.

Avoid Excessive Idling :

Stop the engine and start it again, ifyou have to wait for more than aminute. e.g. at Traffic Signals.

Avoid fast starts and unnecessarystops :

Start off slowly from traffic lights or stopsigns to prevent increased fuelconsumption and shortening of enginelife. Avoid unnecessary deceleration(stopping or slowing down) and thenacceleration which uses more fuel.

Always maintain clean air-filter:

The amount of air supplied will reducedue to clogged air-filter, resulting in

wastage of fuel due to incompletecombustion.

Have your car's air filter cleaned duringevery service. In case the car is usedin dusty conditions, get the air filtercleaned more frequently at a Tataauthorised service station.

Avoid incorrect tyre pressure :

If your car's tyres are under - inflated,it results in increased rollingresistance, leading to wastage of fuel.(Refer tyre maintenance section)

Proper Driving Practices :Keep a safe distance from other carsto avoid braking suddenly.

NOTICEDo not rest your foot on the clutchpedal. It does not allow full enginepower to be transmitted to thewheels and reduces clutch life.

DRIVINGFuel Saving Tips

Running in Speed:

Gear Speed (kmph)

Safire Quadrajet1st2nd3rd4th5th

Fuel Economy Speeds:

Gear Speed (kmph)

Safire Quadrajet1st2nd3rd4th5th

2030405070

2030305070

2030507080

2030507080

108

DRIVING Starting / Stopping the engine

Starting the Engine :1. On a horizontal surface.2. Ensure gear lever is in neutral.3. Insert the key in steering cum

ignition lock and turn it to ONposition.

4. Press the clutch pedal fully.5. Now crank the engine.6. If the engine does not start turn

the key to off position and try after30 seconds.

NOTICEAfter starting, run the engine in idlespeed for at least 30 seconds. Donot press accelerator pedal whilestarting the engine to avoid damageto turbocharger (in case of dieselcars).

Stopping the Engine(Specially for Diesel engines):Before switching OFF the engine, runthe engine in idle condition for atleast30 seconds and then switch OFF.This will allow the engine oil tolubricate the turbocharger, till itsspeed is fully reduced and also allowthe unit to cool down.

The above precautions will ensuresatisfactory life and performance fromthe turbocharger.

Preparing to Drive :Release the parking brake.Before you enter the car, checkand clear any obstructions that maynot be visible from the driver's seat.Before driving off check in therear view mirror, for oncomingtraffic. Switch on side indicatorsignal when getting into mainstream of traffic.

Parking :

Park the car in a safe place.Apply the parking brake.Ensure that all window glasses areclosed and all lamps are turnedOFF.At night, put on the parking lightsif required.Remove the key from the ignitionswitch.Place wheel chocks at the wheelsif parked on a slope.

CAUTIONDo not leave the key inside the car.Do not leave children unsupervisedinside the car.When parking on a level ground,you may place the gear lever in"Neutral" position. When parkingon a downhill gradiant, place thegear lever in ‘Reverse’ position.When parking on uphill gradiant,place the gear lever in the ‘1st’position.

109

DRIVINGRunning-In Period

recommended to shift at the speedsgiven in the table.You can get extra braking from theengine when slowing down by shiftingto a lower gear.This can help you to maintain a safespeed and prevent your brakes fromoverheating while going down a steephill.

CAUTIONAvoid excessive revving up of enginerpm.Idling the engine for long durationmust be avoided.

Running-in Period:

Avoid rapid acceleration and prolongedhigh speed running of the engine whileusing the new car for the first1500-1800 km of operation.

Do not exceed the following roadspeeds during running in period.

Before you shift to reverse gear, bringyour car to a complete stop anddepress the clutch pedal fully.Do not shift into reverse gear whenthe car is moving forward.While shifting the gears, it is

Gear (kmph)

Safire Quadrajet1st 20 202nd 30 303rd 50 504th 70 705th 80 80

110

DRIVING Braking

Brakes :The brake system on your car isan advanced dual circuit, diagonalsplit vacuum assisted hydraulicbrake system.

It is equipped with:Brake booster: This assists thedriver in braking with an ergonomicpedal force on brake pedal;Tandem Master Cylinder, for failsafe braking.Single pot calipers, for efficientenergy absorption.Auto adjusted rear brakes whichare designed for trouble freeperformance.

The system is designed with diagonalsplit type, which has an advantage ofproviding maximum braking even if onecircuit fails. However, in such asituation, the pedal will be lighter topress, pedal travel will be higher andstopping distance will increase. At the

same time brake indication light wouldglow on dash board.If you observe any abnormality in brakesystem contact your nearest TATAAuthorized Service Centre.In case of failure of vacuum supply tothe brake booster the car can still bestopped with a higher pedal effort. Incase of vacuum failure or brake circuitfailure, slow down the car by shiftingto lower gear and lifting your foot fromthe accelerator pedal. Pull the side ofthe road as soon as it is safe.

CAUTIONBrake system failure is hazardousand needs immediate attention. Inthe event of brake system failure,a) Have your car towed ORb) Be extremely cautious in caseyou have to drive the car.

Put your foot on brake pedal to applybrake. Do not ride with brakes appliedas they may overheat and theperformance may be impaired. Thebrake lights may confuse the otherroad users behind you.Use engine to assist the brakes byshifting to a lower gear and lifting yourfoot from accelerator pedal.Constant application of brakes whilegoing down the hill builds heat andreduces braking efficiency.Check your brakes after drivingthrough deep water. Apply the brakesmoderately to feel that they arenormal. If not, apply them gently andfrequently until they do. With wetbrakes you should be extra cautiousand alert while driving.

111

DRIVINGDriving in Adverse Condition

Check brakes, steering andwindows.Check tyres for wear and tyrepressure.Check wiper blades for properfunctioning.

Driving Through Water :

Never venture to drive through waterwhen it flows over stones on a bridge.Your car’s engine may get seriouslydamaged if attempted to drive throughdeep water.If at all the situation demands that youhave to drive through water then;

Keep engine in fast idling and crawlthe car in low gear.After driving through water applybrakes several times to dry linersand to regain original braking.

Do not attempt to start the engine ifcar gets flooded due to water. Tow thecar to a safe place.Take the car to nearest TATAauthorised workshop to check entryof water in cylinders.If water has entered the engine ortransaxle, the lubricants will have tobe replaced.Get the starter and alternator checked.Driving on a Rainy Day :

Avoid harsh braking and sharp turns.It may cause loss of control and leadto a skid.For slowing down, shift to lower gearsand brake gently.Keep head lights ON if visibility ispoor.

Night Driving :

Dip the head lamp for oncoming trafficduring night driving.Maintain a speed such that you canstop within illuminated distance ofhead lamps.

112

DRIVING Driving in Adverse Condition

Use head lamp main/dip beam to alertother road users on turns/cross roadsetc.Use side indicators for lane changeor turning.Put ON hazard warning switch in caseof hazardous parking or if your car isdisabled to warn the passing traffic.

Climbing Sharp Gradients onLoose Surfaces:

Start off smoothly in any suitable gear.Apply power smoothly so that thereis no loss of traction by over-revvingof the engine.

Choose as smooth a slope aspossible and select the appropriategear so that gear changing in themiddle of the climb is not required.Changing gears in the middle of theclimb can cause loss of momentumand engine stalling. Shifting to a lowergear has to be done cautiously to avoidloss of traction.Never move the car diagonally acrossa hill. The danger is in loss of tractionand sideways slippage, possiblyresulting in tipping over. If unavoidable,choose as mild an angle as possibleand keep the car moving.If the wheels start to slip within fewfeet of the end of the climb, motioncan be maintained by swinging thesteered wheels left and right, therebyproviding increased grip.If the car stalls or losses headwaywhile climbing a steep hill, make aquick shift to reverse and allow thecar to move back with the control ofengine compression.

Depending on the severity of thegradient, shift into appropriate gear.Use engine braking judiciously withoutover-revving the engine.Brake application under suchsituations should be done verysmoothly to avoid loss of control.Select appropriate gear so that gearchanging or clutch disengagement isnot involved while descending thegradient.

Descending Sharp Gradients :

113

IN CASE OF EMERGENCY

Hazard Warning SwitchIf You Have A Flat TyreStarting The Engine With Jump LeadTowing The Car

114

IN CASE OF EMERGENCY Hazard Warning Switch

Hazard Warning Switch : again to switch OFF the hazardfunction.

CAUTIONIf lights do not blink or blink rapidly,it is an indication of problem in theblinker electrical system or theindicator bulb at front or rear hasfused. Get it rectified immediately.

Use Hazard Warring lights besidesadvance warning triangle in case ofbreakdown specially during night timeand car has to be parked at the sideof the road or if the car is beingoperated in adverse conditions.

This can be operated without ignitionON. Press the hazard warningswitch (red knob) in the center of thedash board, all side indicator lights willflash simultaneously to warn the otherroad users about any hazardouscondition of the car. Press the knob

115

IN CASE OF EMERGENCYIf You Have A Flat Tyre

IF YOU HAVE A FLAT TYRE

Reduce car speed gradually keepingit is a straight line. Move cautiouslyoff the road to safe place away fromtraffic. Park the car on a level and firmground. Apply parking brake andengage 1st gear.Turn on Hazard warning switch. Keepadvance-warning triangle at least 50meters behind the car as an indicationof breakdown.Take out the tool kit, jack and handlefrom the car which is kept in theluggage compartment.

Removal and refitment of wheelcap:

Insert a piece of cloth between thespokes of the wheel cover and pullcover outward.Take out detachedwheel cover from the wheel rim. Forinstallation, first match the slot at thewheel cover with the air feeling nozzleof the wheel. Apply equal pressure at

the circumference of the wheel coverto fix it in the wheel rim.

Removal of Spare wheel:

Spare wheel is located in the luggagecompartment.Open the tail door to take out the sparewheel, first fold in and lift up the floorcover. Unscrew and remove retainingbolt at the centre. Lift and take outthe spare wheel.

116

IN CASE OF EMERGENCY Spare Wheel

Changing flat tyre:

Block the wheel which is diagonallyopposite to the flat tyreTake out wheel cover if fitted (Refer:Wheel cover removal in TYREINSPECTION) and loosen the wheelmounting nuts of flat tyre. (Do notremove the flat tyre at this stage).

rear wheel. Slowly lift the car with thehelp of jack handle.

Jacking point - Rear

Set the jack properly at correct jackpoint as shown for front or rear wheel.The jacking points are locatedapproximately 185 mm behind thefront wheel and 260 mm ahead of the

CAUTION• Do not lift the car with occupants

inside.• Raise the car only high enough to

remove and change the flat tyre.• Do not carry any other work under

a car that is supported by a jack.This may cause a personnel injury.

• Do not start or run the car whilesupported by a jack.

Jacking point locationJacking point - Front

117

Starting the Engine with JumpLeads:The engine with a discharged batterycan be started by transferringelectrical power from the battery ofanother car.This may be dangerous as anydeviation from the followinginstructions could lead to personalinjury resulting from any batteryexplosion, as well as damage to theelectrical systems in both cars.

CAUTIONDo not allow battery electrolyte tocome in contact with eyes, skin,fabrics or painted surfaces. The fluidcontains sulphuric acid which cancause injury and severe damage.Wear rubber gloves, to avoid riskof contact.

To lessen the risk of injury, wear eyeprotection when working near anybattery.

Make sure that the batteryproviding the jump start has thesame voltage as the battery in yourcar (12V). Its capacity must beapproximately the same as theoriginal battery capacity. Thevoltage and capacity are given onthe batteries.Do not disconnect the dischargedbattery from the car.Switch off all unnecessaryelectrical loads.Do not lean over the battery duringjump starting.Do not allow the terminals of onelead to touch those of the otherlead.Apply hand brake. Keep thegearshift lever in neutral.Do not connect the lead to thenegative terminal of the dischargedbattery.

Remove wheel-mounting nuts and takeout flat tyre.Roll the spare wheel into position and alignthe holes in the wheel with studs. Reinstallthe wheel nuts (taper end inward) andtighten them as much as you can byhand.Before using the jack, please read theinstructions on the sticker provided onthe jack.Lower the jack completely and tighten thewheel nuts one by one using wheelspanner. Press fit the wheel cover back (iffitted).Restore all the tools and jack at theirrespective location.Place the flat tyre at spare wheel locationas described.

CAUTIONCheck and correct the tyre pressureand nut tightness of the changed wheelas per recommendation at nearestservice station. Get the punctured tyrerepaired at the earliest.

IN CASE OF EMERGENCYStarting The Engine With Jump Leads

118

IN CASE OF EMERGENCY Starting The Engine With Jump Leads & Towing The Car

The connection of the -ve lead pointshould be as far away from thedischarged battery as possibleand close to the starter motor onengine/transaxle.Route the leads so that they donot get caught by the rotating partsin the engine compartment.The engine of the car providing thejump start can be allowed to runduring starting.

Connect leads in the order asshown in the sketch

Attempts to start the engine of the carwith the discharged battery should bemade at intervals of one minute andshould not last more than 15 seconds.After starting, allow both engines toidle for approximately 3 minutes withthe leads still connected.

Towing the Car :For towing a car, the best wayis to use a wrecker.Alternatively, use a rigid tow bar.Avoid using a flexible cable orrope as your car may crash intothe car towing your car when itstops suddenly.Switch ON the hazard warningsignals of both the cars to warnother road users.Where possible, keep theengine idling so that powersteering assistance and brakevacuum are available.

Limit the speed to 20-30 kmph.In case of brake failure, use theparking brake to control the car.

Tow Hook Location at Front

Tow Hook Location at Rear

Location of Tow Hooks :

119

IN CASE OF EMERGENCYRoutine Service

This manual will help you tounderstand your car. Inspection,maintenance of the car should behandled by professionals only.

Please be careful while personallyinspecting / maintaining the car as itmay cause damage to the car andmay be unsafe.

The ignition and fuel systems areextremely important in view ofemission control and efficient engineoperation. Similarly the brake systemfor safety. Do not tamper with them.

All inspections and adjustments mustbe made by a qualified technician.We strongly recommend that allservicing related to these systems bedone by a TATA authorised dealer/TASC.

CAR MAINTENANCE FOR OWNER

Routine:

We highly recommend that theseitems be inspected at least once aweek.

Engine Oil Level, Engine coolantLevel, Brake Fluid Level, Washer FluidLevel, Battery, Tyre inflation pressure,Power steering fluid level.

Do it Yourself Service:

Improper or incomplete service mayresult in problems.

Several maintenance procedures canbe done only by a qualified servicetechnician with special tools.Improperly done ‘do-it- yourself’maintenance during the warrantyperiod may affect warranty coverage.If you’re unsure about any servicingor maintenance procedure, have itdone by a TATA Authorized Dealer /TASC.

WARNINGMaintenance procedures:Performing maintenance work on acar can be dangerous. You can beseriously injured while performingsome maintenance procedures. Ifyou lack sufficient knowledge andexperience or the proper tools andequipment to do the work, have itdone by qualified technician.

121

PRELIMINARY TROUBLE SHOOTING

EngineClutchTransaxleBrakesSteeringSuspensionElectricalAir ConditioningWipers

122

PRELIMINARY TROUBLE SHOOTING Engine

(These tips are given for your guidance and preliminary jobs to be done in an emergency situation. In normal case, theproblems should be attended in an Authorised Workshop by following the repair procedures given in Workshop Manual)

SR. NO. PROBLEM OBSERVED CAUSE ACTION TO BE TAKEN

ENGINE1. Engine not cranking Dead battery, loose or dirty • Get battery checked and/or changed

battery connections • Clean and tighten batteryconnections

2. Engine cranks but does Air in the fuel system • Crank Engine for 10 sec.(Diesel)not start (DIESEL) • Check leakages

Service lamp glowing • Get defect rectifiedEMS fuse blown • Replace the fuseIn-Tank pump not working • Check power supply to pump

• Check pump delivery flow and pressureEngine cranks but does No fuel • Get fuel fillednot start (PETROL) Fuel filter choked • Get the fuel filter replaced

• Check fuse for fuel pump & EMSInertia switch tripped • Reset inertia switch

• Remove air from air bleeding valve onfuel rail

3. Engine overheats Coolant level low • Top up coolant, check and correctleakages

Hose collapse / torn • Get the hose replacedLow engine oil level • Add oilRadiator cap not sealing properly • Fit the radiator cap correctly

123

PRELIMINARY TROUBLE SHOOTINGEngine

SR. NO. PROBLEM OBSERVED CAUSE ACTION TO BE TAKEN3. Engine overheats (contd.) A.C. condensers fans not working • Get defect rectified

Brakes binding • Get defect rectifiedElectric fan not working • Get defect rectifiedHigh delivery pressure in A.C. • Get defect rectifiedrefrigerant circuitRadiator fins clogged • Clean itRadiator water passage clogged • Get it rectifiedThermostat defective • Get it rectified

4. Charging indicator Battery not getting charged • Check for Belt Failurecontinuously remains ‘ON’ due to loose belt drive • Replace if broken

5. Poor pickup (DIESEL) Loose contact of connectors • Get defect rectified.Blocked fuel filter • Clean/replace fuel filter elementClogged air filter • Clean / replace the elementEGR malfunctioning • Get checked and corrected

• Check for loose pipes and connections.In-Tank Pump not working • Check power supply to pump(Diesel) • Check pump delivery flow and pressure

• Check for Inertia switch and keep it ONPoor pickup (PETROL) • Check accelerator pedal module

Air in the fuel system • Remove the airClogged fuel filter • Clean/replace fuel filter elementClogged air filter • Clean / replace the elementClutch slipping / out of adjustment • Get it rectifiedBrake grabbing • Get it rectified

6. Does not accelerate Accelerator pedal module defective • Get defect rectified7. Belt squeal (for Quadrajet) Loose belt • Get belt tension adjusted

Belt glazed • Get belt replaced

124

PRELIMINARY TROUBLE SHOOTING Clutch & Transaxle

SR. NO. PROBLEM OBSERVED CAUSE ACTION TO BE TAKEN8. Low engine oil pressure Oil pressure transducer faulty • Do not run the engine extensively.

indicator ‘ON’ when engine Take the car to the nearest Authorisedis running even though Service outlet and get the fault rectifiedengine oil level is withinmax. / min.marking.

CLUTCH1. Clutch does not get Less clutch pedal height • Set clutch pedal height inline with brake pedal

disengaged (Quadrajet) Air in the hydraulic system • Bleed the systemLess fluid in the master cylinder • Get clutch fluid filled

2. Clutch pedal goes too low Less clutch pedal height • Set clutch pedal height inline with brake pedalAir in the hydraulic system • Bleed the systemLess fluid in the master cylinder • Get clutch fluid filled

3. Clutch pedal return sluggish Less clutch pedal height • Set clutch pedal height inline with brake pedalBlocking of vent in brake fluid • Open the cap from the bottle and cleanbottle the breather hole, if cloggedImproper cable routing • Check cable routing.

TRANSAXLE1. Gears slipping out of mesh Worn/damaged grooves on shifter shaft • Replace

Worn shift fork or synchroniser sleeve • ReplaceWeak or damaged detent springs • ReplaceWorn bearings on input shaft or layshaft • ReplaceWorn dog teeth on sleeve and gear • Replace sleeve and gear

2. Hard shifting Inadequate lubricant • ReplenishInadequate clutch pedal travel • AdjustDistorted or broken clutch disc • Replace

125

PRELIMINARY TROUBLE SHOOTINGBrake

SR. NO. PROBLEM OBSERVED CAUSE ACTION TO BE TAKEN2. Hard shifting (contd.) Damaged clutch pressure plate • Replace clutch cover/disc

Worn synchrocones • ReplaceWorn dog teeth on sleeve or gear • Replace sleeve or gearDistorted shift shaft/linkages • Replace

3. Noise Inadequate or insufficient lubricant • ReplenishDamaged or worn bearing(s) • ReplaceDamaged or worn gear(s) • ReplaceDamaged or worn synchroniser parts • Replace

BRAKES

1. Poor brakes Insufficient brake fluid. • Get the brake fluid filledAir in the system • Bleed the systemMalfunction of automatic adjuster • Check and rectify auto adjuster

mechanism or replaceVacuum leakage • Rectify the leakageBrake fluid contamination • Replace the brake fluidBrake fluid, grease, oil or water • Replace the leaking line, bleedon pad /drum the system. Clean pad/lining.

replace seals if leakingWorn brake lining/pad • Get the liners/pad replacedExcessive worn drums at rear • Replace rear drumssoft or weak hose • Check and replace

2. Spongy pedal Air in the system • Bleed the system

126

PRELIMINARY TROUBLE SHOOTING Brake & Steering


3. Brake pulling to one side Oil on the lining/pad • Clean the pad liningOne side shoe (pad) worn • Get the shoe pad replacedLoose brake anchor plate • Tighten the boltsWheel adjustment disturbed • AdjustUnequal tyre pressure • AdjustOne side brake pipe clogged • Get the brake line cleaned and bleed the

system4. Brake grab Improperly adjusted parking brake • Get correctly adjusted

Brake fluid container breather hole • Clean the hole on the containercloggedNo brake pedal free play/brake • Adjust brake pedal Check clevis pinpedal not returning fullyDefective tandem master cylinder • Replace/rectify tandem master cylinder.Brake light switch over tightened • Set brake light switch.

5. Brake Squeal Defective brake lining/pad • ReplaceGlazed lining/pad • Clean or replace lining/padWrong lining/pad • Install correct lining/padShoe return spring broken • ReplaceFront pads /Antisqueal shims • Get correctedrubbing on the disc

STEERING1. Hard steering For power steering - Less fluid in • Get the recommended fluid topped up to

the power steering reservoir. correct levelAir in the system • Get the air removed by bleeding the

system

127

PRELIMINARY TROUBLE SHOOTINGSuspension


1. Hard steering (contd.) Loose pump belt • Get the belt correctly adjusted

SUSPENSION1. Abnormal or excessive Tyre out of balance • Check balance and/or adjust if required.

tyre wear Steering geometry disturbed • Adjust steering geometryTyres not adequately inflated • Adjust tyre pressureWobbly wheel or tyre • Replace wheel or tyreDefective tyre • Replace tyreHub play not proper • Adjust hub playBrake grabbing • Check and rectifyExcessive braking • Modify driving habit

2. Abnormal noise from Worn, sticky or loose tie rod ends, • Replace tie rod end, suspensionfront end lower ball joints,tie rod in side ball arm, tie rod or drive shaft joints

joints or drive shaft jointsWarning noise for pad wear • Replace padDamaged struts or mounting • Repair mounting or replace strutsWorn suspension arm bushings • ReplaceLoose wheel nuts • Tighten wheel nutsLoose suspension bolts or nuts • Tighten suspension bolts or nutsBroken or damaged wheel bearing • ReplacePoorly lubricated or worn strut bearings • Lubricate or replace strut bearingsExcessive hub play • AdjustLoose caliper housing bolts • Check & tighten

3. Ride too soft / bumpy Faulty struts • Replace strut

128

PRELIMINARY TROUBLE SHOOTING Electrical & Air Conditioning

SR. NO. PROBLEM OBSERVED CAUSE ACTION TO BE TAKEN4. Suspension bottoms Over loaded • Check loading

Faulty struts • Replace strutsELECTRICAL

1. No lights on the dash board Battery terminal disconnected • Get the battery properly connectedafter turning on the ignition Battery completely dead • Get the battery chargedkey • Get the alternator and charging

circuit checked• Check for parking lamp fuse

2. Non functioning electrical Blown fuse in the circuit • Replace the fuse if blownaccessories such as power Loose connectors • Get the connection properly tightenedwindows, head lamps, fuel Circuit relay loose • Tighten the relay correctlytank flap, wiper and washer Defective components • Get the defective componentetc. in the mounting replaced from Authorised Workshop

AIR CONDITIONING1. Fan motor does not operate Blown fuse • Replace fuse and correct any

wiring shortFaulty connection • Properly connect poor connectionsFaulty motor • Replace motor if no conductanceFaulty resister • Replace resistor block if defective

connection at resistorFaulty fan switch • Replace switch

2. Motor operates but air flow Obstruction at evaporator inlet • Clean evaporator

129

PRELIMINARY TROUBLE SHOOTINGWiper

SR. NO. PROBLEM OBSERVED CAUSE ACTION TO BE TAKENis minimum Air leak • Correctly seal

Faulty thermostat • Adjust or replace thermostat3. Insufficient cooling, Air flow Incorrect refrigerant quantity or • Get the defect rectified at nearest

normal and compressor defect in system aggregates authorised service centreoperating

WIPERS

1. Narrow streaks are left Foreign matter has • Clean the edgeof the blade. Ifon the wind shield making attached to the blade or streaks still appear, replace it.it hard to see. blade edge of the blade is worn out.

2. The wiper blade jumps No proper contact of wiper blade • Clean the wind shield. If jumpingacross the windshield and with wind shield glass and wiper persists replace the blade.makes a lot of noise across blade does not move smoothlythe surface but vibrates,noisily and bounces.

3. The wipe leaves large Rubber deformed • Replace the bladeun-wiped spots.

4. The blade does not contact Deformed wiper blade / arm • Replace wiper blade / armwith the wind shield surfaceevenly, leaving a largeun-wiped surface.

131

ELECTRICAL MAINTENANCE

Bulb SpecificationFuses & RelaysBulb Replacement

132

ELECTRICAL MAINTENANCE Bulb Specifications

BULB SPECIFICATION :

Sr.No Description Rating Type Quantity1 High Beam 12V , 55W H7 22 Low Beam 12V , 55W H7 23 Parking Lamp 12V , 5W W5W 24 Front Turn Signal 12V , 21W PY21 25 Front Fog Lamp 12V , 55W H3 26 Position Lamp 12V , 5W W5W 27 Stop + Position Lamp 12V , 21/5W BA 15d Dual 28 Rear Turn Signal 12V , 21W WY21W 29 Reverse Lamp 12V , 21W W21W 210 Rear Fog Lamp 12V , 21W BA15S 211 Rear Registration Plate Lamp 12V , 5W W5W 212 Side Repeater Lamp 12V , 5W W5W 213 Roof Lamp 12V , 10W Festoon Bulb 114 Roof Spot Lamp (Front, Rear) 12V , 5W W5W 215 High Mounted Stop Lamp --- LED 116 Load Area Lamp 12V , 5W W5W 1

133

ELECTRICAL MAINTENANCEFuses & Relays - QUADRAJET

134

ELECTRICAL MAINTENANCE Fuses & Relays - SAFIRE

135

ELECTRICAL MAINTENANCEFuses & Relays - PETROL

NO. FUNCTION FUSE1 HORN 15A2 ROOF, ENGINE & LOAD AREA LAMP 5A3 MUSIC SYSTEM ,CLOCK & INSTRUMENT CLUSTER 15A4 STOP LAMP & HIGH MOUNTED STOP LAMP 10A5 HEATED RR WINDOWS 25A6 IMMOBILIZER & DIAGNOSTIC 5A7 CDL 10A8 COIL BLOWER RELAY 5A9 MOBILE CHARGER & REVERSE LAMP (SENSER W/H) 15A10 CASSETTE PLAYER & RADIO 10A11 POSITION LAMP LH 5A12 POSITION LAMP RH 5A13 FOG LAMP 15A14 BCM 20A15 H/L RLY COIL 10A16 AC CONTROLS 10A17 VENTILATION MOTOR, HVAC 30A18 WASH & WIPERS 20A19 INST. CLUSTER, FUEL CUT OFF 10A20 ABS 10A

136

5

3. Disconnect the electricalconnector Fig.2.

4. Press and release the bulbretaining spring Fig.3.

5. Swing the retaining spring outto free the headlight bulb from

Procedure :Make sure light stalk is in OFFposition.1. Lift the engine bonnet to access

the headlight bulb. Ensure that thebulb is not hot.

2. Remove the dust cover at theback of Headlamp Fig.1.

3

1Bulb Replacement :Replacing the Headlight Bulb :Your car’s headlights have replaceablehalogen bulbs. Headlight bulb can bereplaced without disturbing or removingthe entire headlight unit.

WARNINGHandling Halogen Bulbs:It is dangerous if a halogen bulbbreaks. These bulbs containpressurized gas and if broken, willexplode causing serious injury by theflying glass. Halogen bulbs canbreak if the glass portion is touchedwith bare hands, body oil couldcause the bulb to heat unevenly andexplode when lit. Never touch theglass portion of the bulb with yourbare hands and always wear eyeprotection when handling or workingaround halogen bulbs. Always keephalogen bulbs out of reach ofchildren.

2

4

ELECTRICAL MAINTENANCE Bulb Replacement

137

ELECTRICAL MAINTENANCEBulb Replacement

Replacing the Parking Bulb :

1. Make sure lighting stalk is in OFFposition.

2. Lift the engine bonnet. The parkingbulb is located below the Headlampbulb on the assembly.

3. Pull the bulb holder from thesocket.

4. Carefully remove the parking bulbfrom the socket by pulling it straightback.

5. Replace the bulb.6. Install in the reverse order of

removal.

the socket by pulling it straightback.

7. Carefully remove the headlightbulb from the socket Fig. 4.8. Replace the bulb.9. Install in the reverse order of

removal.

Replacing Tail Lamp Bulb:To replace a damaged / fused bulbfrom your car’s tail lamp cluster, followthese simple steps –1. Open your car’s boot2. Remove the bolts holding the tail

lamp3. Disconnect the bulb holder

sockets4. Remove the defective bulb by

turning the bulb holdersanticlockwise.

5. Replace the damaged / fusedbulb with a bulb of the samewattage

6. Re-connect all the bulb holdersockets and refit the tail lamp.

7. Align the tail lamp according tothe bolt points and refit the bolts.

8. Tighten all bolts using usingappropriate size spanner.

Tail Lamp Bolts

138

ELECTRICAL MAINTENANCE Bulb Replacement

139

CAR CARE

Washing & CleaningPolishesWiper CareGeneral PrecautionsProper ParkingWashing Your CarWaxingTips - Paint Care

140

Cleaning of Windows, Front andRear Glasses :RFID TAG is pasted on front windshieldfrom inside. It enables Electronic tollcollection.

CAR CARECAR CARE :Your Car is subjected to many externalinfluences such as climate, roadconditions, industrial pollution andhumidity. These conditions demandregular care of the Car body. Dirt,insects, bird droppings, oil, grease,fuel and stone chippings should beremoved as soon as possible.Washing :Do not wash the Car in direct sunlight,wash in shade. Spray the Carthoroughly with a cold water jet (Caron a washing pit or hoist). Mix Carshampoo in the wash water. Nosolvent (fuel, thinners) need to beused.

WARNINGDo not direct high pressure washerfluid/ water jets (Pressure above 0.5Bar) at electrical devices andconnecter during washing. This is toprevent malfunction / failure ofelectrical system due to wateringress.

come with the cleaner. Apply it with asponge or soft brush. Keep thecarpeting as dry as possible by notadding water to the foam.

NOTICEAvoid wiping of painted surface indry condition as it may leavescratches on the painted surface.

Use a soft bristle brush, sponge orsoft cloth and rinse it frequently whilewashing. When you have washed theexterior, dry it with a chamois or softcloth. After drying the Car, inspect itfor chips and scratches that could allowcorrosion to start. Apply touch up paintwhere necessary.

Polishes :

Polishes and cleaners can restoreshine to the painted surface that hasoxidised and become dull. Theynormally contain mild abrasives andsolvents that remove the top layer ofthe finish coat. Polish your Car, if thefinish does not regain its original shineafter using wax.

Cleaning of Carpets :Vacuum clean the carpet regularly toremove dirt. Dirt will make the carpetwear out faster. Periodically shampoothe carpet to keep it looking new.Use carpet cleaners (preferably foamtype). Follow the instructions that

Washing & Cleaning

NOTICEDo not attempt to rip or tamper thetag. It will disable the functionalityof the tag.

TML PART NO. 2816 5420 99 05VENUS WINDSHIELD MOUNT AVI TAG

DO NOT TRY TO PEEL OFF RFID TAG

141

CAR CAREWiper Care

Clean the windows inside and outsidewith commercially available glasscleaners.

This will remove the haze that buildsup on the inside of windows. Use asoft cloth or paper towels to clean allglass and plastic surfaces.

Non use maintenances :1. Park the Car in covered, dry and if

possible well-ventilated premises.Engage a gear.

2 Remove the battery terminal cables(first remove the cable from thenegative terminal).

3. Make sure the hand brake is notengaged.

4. Clean and protect the painted partsusing protective wax.

5. Clean and protect the shiny metalparts using commercially availablespecial compounds.

6. Sprinkle talcum powder on therubber windscreen wiper and liftthem off the glass.

7. Slightly open the windows.8. Cover the Car with a cloth or

perforated plastic sheet. Do not usesheets of imperforated plastic asthey do not allow moisture on theCar body to evaporate.

9. Inflate the tyres to 0.5 bar abovethe normal specified pressure andcheck it at regular intervals.

10.Check the battery charge every sixweeks.

11.Do not drain the engine coolingsystem.

Wiper Care :

OK

FOR CHATTERING and NOISY PROBLEMS

NOT OK

WindshieldGlass

Remove wiper blade and root wiperarm on windshield glass in the centreposition. Check the gap between armstrip and glass.

FOLLOWING GUIDELINES WILLHELP YOU TO PROTECT YOUR CARFROM CORROSION EFFECTIVELY.

PROPER CLEANING :In order to protect your car fromcorrosion it is recommended that youwash your car thoroughly and frequentlyin case :1. There is an heavy accumulation of

dirt and mud especially on theunderbody.

2. It is driven in areas having highatmosphere pollution due to smoke,soot, dust, iron dust and otherchemical pollutants.

3. It is driven around coastal areas.4. The underbody must be thoroughly

pressure washed after every threemonths.

Wiper blade attack angle onwindshield glass should be 900 i.e.perpendicular.

142

CAR CARE General Precautions

In addition to regularly washing yourcar, the following precautions needto be taken.

PERIODIC INSPECTION:1. Regularly inspect your car for

any damage in the paint film suchas deep scratches andimmediately get them repairedfrom an authorised service outlet,as these defects tend toaccelerate corrosion.

2. Inspect mud liners for damages.3. Keep all drain holes clear from

clogging.

PROPER PARKING:

Always park your car in shade toprotect it from harsh sunlight or in awell-ventilated garage so that thereis no dampness on any part of thecar.

WASHING YOUR CAR:

Following these tips whilewashing your car.

HAND WASH:

1. Always wash your car in shadeand where the surface is at roomtemperature.

2. Wash with mild car wash soaplike ‘Car Shampoo’ and use a soft100% cotton cloth to avoidscratches.

3. To avoid scratches, please wearsoft gloves . Remove finger rings,nails, wrist watch while washing.

4. To remove stubborn stains andcontaminants l ike tar, use

turpentine or cleaners like ‘Stainremover’ which are safe for paintsurfaces.

5. Avoid substances like petrol,diesel, kerosene, benzene orother solvents that causedamage to paint.

6. Dry your car thoroughly to preventany damp spots.

7. Rinse all surfaces thoroughly toprevent any traces of soap andother cleaners as this may leadto the formation of stains on thepainted surface later.

NOTICEDo not direct high pressure washerfluid/ water jets at electrical devicesand their connectors duringwashing. This is to preventmalfunction / failure of electricalsystem due to wateringress.

143

CAR CAREGeneral Precautions

WAXING :

Waxing and pol ishing isrecommended to maintain the glossand wet-look appearance of yourpaint finish.

1. Use a good quality polish and waxfor your car.

2. Re-wax your car when the waterdoes not slip off the surface andcollects over the surface inpatches.

Further tips for the care of yournew car finish :

I f your car is washed in anautomatic car wash, pleaseremember that the paint can bescratched by type of brushes,unfiltered washing water or thewashing process itself. Scratchingreduces paint durability and gloss,especially on darker colours. It issuggested to wash the car by handwith cool and clean water using a

soft cloth or sponge. Please do notuse soap but a car shampoorecommended by your dealer.

Please take the followingprecautions :

1. Always wash your car in shade,avoiding direct exposure to sunlightduring washing.

2. Dry wiping your car may lead tothe formation of scratches andhence always use a soft cloth andclean water while wiping your car.

3. Always keep your car parked in awell ventilated shade. Exposure toheat with entrapped moisturepromotes corrosion.

4. Avoid driving on gravel roads, asthe possibility of paint chip off dueto the impact of stones is high. Ifyou are driving on freshly tarredroad, check immediatelyafterwards for any stains andclean them.

5. External contamination in theform of sap or industrial fall-outmay mar or develop spots on anew finish. Hence avoid parkingyour car near trees, which areknown to drop sap, or nearfactories, which give out heavysmoke.

144

CAR CARE6. The acid content in bird droppings

may damage the newly paintedf inish and hence any birddropping must be immediatelywashed off.

7. The paint finish is susceptible todamage in case petrol, brakefluid, liquid from car battery, oil,antifreeze, transmission fluid orwindshield solvent spills onto thepainted surface. In case of sucha spillage immediately rinse theaffected area with water. Avoidwiping the area as far aspossible, however if wiping isrequired, ensure that you wipethe area gently with soft cottoncloth.

8. Avoid using sharp objects toscrap off tar or mud from apainted surface as it may developscratches.

Various Environmental Hazardsaffecting paints :

Environmental hazards destroyyour car's finish.

The enemy :Ultraviolet Rays, Pollution, Tree Sap,Bird Droppings, Car WashChemicals, Road Salt, Acid Rain.

Benefits of Car ExteriorEnrichment:

Removal of medium scratches,orange peel, oxidation , dust nibsetc and swirl marks from paintedsurface.Restoration of original glosslevels UV protection after gloss isrestored.Cleaning and dressing of tyres,Bumpers and all exterior plasticmoldings / trims.

145

MAINTENANCE

Opening & Closing the bonnetEngine CompartmentAir FilterEngine OilEngine CoolantTransaxle OilBrake OilPower Steering OilFuel FilterWindshield WasherCarbon CanisterCatalytic ConverterSpark PlugTyresBatteryBelt Tension

146

MAINTENANCE Opening and Closing the bonnet

Opening and Closing the BonnetOpening:1. Ensure that the car is in neutral gear

with the parking brake applied.2. Pull the bonnet release lever located

under the right hand corner of thedash board. The bonnet will pop upslightly.

3. Raise the bonnet slightly and withyour finger lift the secondary locklever located under the bonnetcentre.

4. Lift the bonnet up. Pull the bonnetstay rod from its clip and insert thefree end into the slot in the bonnet,slide stay rod outward to secure.

Location of Bonnet release lever

Closing :1. To close the bonnet disengage the

stay rod and clamp it properly.2. Lower the bonnet and drop it from

a short height to shut.

CAUTIONEnsure that the bonnet is properlylocked before driving. Do not pressthe bonnet onto the bonnet lock.

Bonnet release Lever

CAUTIONEnsure bonnet stay rod is in positionbefore working in Engine bay. If notsecured, it could fall on you causinginjury.

147

Engine Compartment - QUADRAJET MAINTENANCEENGINE COMPARTMENT (QUADRAJET)

1. Windshield Washer Container 2. Brake Fluid Reservoir 3. Engine Dipstick4. Air Filter 5. Fuse & Relay Box 6. Battery7. ECU 8. Auxiliary Tank 9. Engine Oil Filling Cap

10. Power Steering Reservoir 11. ABS ECU / HCU

148

Engine Compartment - SAFIREMAINTENANCEENGINE COMPARTMENT (SAFIRE)

1. Windshield washer container 2. Brake fluid reservoir 3. Dipstick4. Fuse Box 5. Battery 6. ECU7. Auxiliary tank 8. Air Filter 9. Engine Oil Filling Cap

10. Power steering reservoir 11. ABS ECU / HCU

149

Air Filter, Engine Oil & Engine Coolant MAINTENANCEFor location of air filter, please referrespective Engine compartment pages.

Engine oil level checking :

Warm up the engine to normaloperating temperature.Turn it off and wait for at least 30minutes for the oil to return to the oilpan.Be sure the Car is on a level surface.Pull out the dipstick, wipe it clean, andreinsert if fully.

Pull it out again and examine the oillevel. it should be between ‘Min’ and‘Max’ level. If not, top up withrecommended engine oil.For location of Engine oil filling cap &dip stick, please refer respective Enginecompartment pages.

Engine coolant level :Check the coolant level in the radiatorauxiliary tank.It should be in between maximum andminimum lines.

If the auxiliary tank is completelyempty, please check the coolant level.

NOTICETopping of the coolant should bedone in the auxiliary tank only.

For location of Engine coolantcontainer & filler cap, please referrespective Engine compartment pages.

Air Filter :

The air filter element should beperiodically cleaned. Replace the airfilter element with a new one when aircleaner gets too clogged and cannotbe cleaned easily. This is necessaryif the car is driven in dusty conditions.

Always use a genuine air filterelement.

NOTICE• When a car is driven under dusty

conditions, frequent cleaning andreplacement of the air-cleanerelement is necessary.

• Clogged air-cleaners lead toincreased resistance to air intakewhich increases fuelconsumption. Using low pressurecompressed air, blow off dust onthe air cleaner element. If the aircleaner element appears to bechoked, replace it with a new one.

150

Windshield Washer :

Windshield washer fluid container islocated behind the front right hand sidepanel and its filler neck is provided nearauxiliary tank in the enginecompartment.

NOTICEDo not add detergent or any solventin the windshield washing water.

For location of Windshield WasherContainer & filling cap , please referrespective Engine compartment pages.Fuel Filter :

Fuel filter separates dust particles fromthe fuel and allows clean fuel in to thefuel injection system. It also separatesand stores water.Get it replaced with genuine fuelfilter and at specified intervals.

MAINTENANCE Brake Fluid, Power Steering Fluid, Windshield Washer & Fuel Filter

For location of Brake Fluid Container& filling cap , please refer respectiveEngine compartment pages.

Brake Fluid Level :

The level of the brake fluid must bebetween the min. and max. marks onthe side of the brake fluid container. Ifthe level falls below the min. mark, addrecommended brake fluid. (Referchapter - Fuels, coolants andlubricants)In case of spongy or hard pedal or lowbrake efficiency, please contact thenearest TATA authorised Serviceoutlet.

CAUTION1. Do not allow brake fluid to make

contact with the skin or eyes.In case of accidental contact,wash eyes with cool waterimmediately and consult adoctor.

2. Do not allow brake fluid tosplash or spill on the paintsurface as it will damage thepaint. In case of spillage, wipeit off immediately.

Power steering reservoir :

The level of the power steering fluidmust be between the MIN. and MAX.marks on the side of the powersteering fluid container. If the level fallsbelow the MIN. mark, addrecommended fluid. (Refer chapter -Fuels, coolants and lubricants)In case of leakage or hard steering,please contact the nearest AuthorisedService outlet.

CAUTION• Do not start the engine without oil

in the power steering system.• Do not allow dirt into power

steering fluid reservoir duringrefilling or top up.

For location of Power Steering FluidContainer & filling cap , please referrespective Engine compartment pages.

151

Variable Nozzle Turbocharger (VNT) (if fitted) MAINTENANCE

Your car is fitted with a VARIABLENOZZLE TURBOCHARGER (VNT)type and is connected to the exhaustmanifold. It is designed to increasethe volumetric efficiency of theengine.Variable Nozzle turbochargers arecomposed of:

(a) a centrifugal compressor(b) a turbine(c) a series of moving vanes(d) a pneumatic actuator controlling

the moving vanes.The management of the operation ofthe turbocharger variable geometry iscontrolled by the control unit throughthe operation of the VNT solenoidvalve.Lubrication of Turbocharger :The turbocharger rotor assembly issupported by two fully floating bearingbushes in the bearing housing. Thesebearing bushes are lubricated withfinely filtered engine oil from thelubrication system of the engine.Idle the engine for a while (30seconds) after starting the engine andbefore stopping the engine to ensureadequate lubricating oil supply to theturbocharger.

Variable Nozzle Turbocharger -VNT : (DIESEL)

Turbocharger

Turbocharger Connections :All turbocharger connections must beleak-proof. Check air inlet, air outlet,exhaust gas inlet and exhaust outletconnections as well as oil inlet andoutlet connections to the turbochargerand tighten the connections whererequired.Proper maintenance of air filter, oilfilter as well as use of correct gradeof oil and adherence to oil changeintervals is essential for properfunctioning of the turbocharger.If you suspect any malfunctioning ofthe turbocharger, take the vehicle tothe nearest dealer. Do not remove theturbocharger yourself.

152

Intercooler :

Hot air coming out of turbochargerflows through the intercooler and getscooled before entering the intakemanifold. The intercooler is mountedon top of the cylinder head cover.

As such it does not require anymaintenance however it can becleaned externally (when it is not hot)by blowing compressed air through itsfins.

Maintenance recommendations :

a) Check the boost pressure pipe forits proper fitment, damage etc.

b) Specified engine oil and the oil filtershould be used and should bechanged regularly in accordancewith Service Schedule.

c) Check oil feed pipes, return pipes,air intake and exhaust piping forleakages and restrictions.

d) Check the engine breathingsystem and oil seperator.

e) Fill the oil inlet hole of theturbocharger with clean engine oil,when the engine is started afterlong storage.

CAUTIONWhile cleaning, ensure thatintercooler fins are not damaged. Ifthe fins get damaged, it could leadto loss of performance andsubsequent engine failure.

MAINTENANCE Intercooler (if fitted)

153

Care & Maintenance of Catalytic Converter MAINTENANCEAvoid :

• Push start or tow-starting thevehicle. (Use jump leads).

• Long (not more than 10 sec.)repeat (not more than 3 times)starting of the Vehicle. Investigatethe cause for difficulty in starting& rectify the same.

• Long idling (to warm-up). If theengine is running rough, after acold start.

• Switching "off" the ignition whendriving down the hill. (This will notsave fuel).

• Fuel tank getting almost empty.• Idling the engine with any of the

Spark Plug Cable disconnected,manually, during diagnostic test.(Use appropriate test equipment).

• Pre-Coating / Painting of CatalyticConverter.

Care & Maintenance of CatalyticConverter (QUADRAJET):The catalytic Converter does notrequire any special maintenancehowever, following precaution shouldbe taken for the effective functioningof the converter and to avoid damageto the Converter.

CAUTIONAvoid parking the car overinflammable materials such as dryleaves, grass etc., as the exhaustsystem is hot enough to ignite drygrass.

Care & Maintenance of catalyticcoverter (SAFIRE) :• Use Unleaded Petrol only, since

use of Leaded Petrol will damage(poison) the Catalytic Converterpermanently.

• Consult an Authorised ServiceOutlet at the earliest when,

• Engine misfires or runs irregularly,following a cold start,

• A significant loss of Power isnoticed.

• In the event of above symptoms,drive the car at slow speed withoutrapid acceleration. If the vehicle iscontinuously run with misfiring, itmay cause overheating of body,carpet etc. resulting into fire.

154

MAINTENANCE Spark Plug (SAFIRE)

SPARK PLUG (SAFIRE) :

Spark Plug :NGKSpark Plug No.: ZKR7A-10Spark Plug Gap : 1 + 0.05 mmYou should inspect the spark plugsperiodically for carbon deposits. Whencarbon accumulates on the spark plug,a strong spark will not be produced.Remove carbon deposits using a sparkplug cleaner.

Spark Plug Replacement :1. Clean up any dirt or oil that is

collected around the spark plugcaps.

2. Pull out the spark plug cables bygripping at the connector.

3. Remove the spark plug with thehelp of a special socket.

4. Check and adjust the gap, it shouldbe 0.7 mm to 0.8 mm.

5. Replace the spark plug if the gapis more than 1.2 mm.

6. Fix the spark plug and tighten it tothe torque of 25 Nm (dry).

7. Fit the spark plug cable, until a"click" sound is heard.Repeat the procedure for the otherspark plugs.

CAUTIONTighten the spark plug carefully.Overtightening can damage thethreads in the cylinder head. A loosespark plug or loose spark plugcable can affect combustion andcause damage to engine andcatalytic converter.

1 + 0.05 mm

155

Tyres MAINTENANCETyres : You should have your own tyre

pressure gauge and use it at all times.This makes it easier for you to tell ifpressure loss is caused by a tyreproblem and not by variation betweengauges.

Keeping the tyres properly inflatedgives you the best combination of ridingcomfort, handling, tyre life and betterfuel efficiency.

Over inflation of tyres makes the carride bumpy and harsh. Tyres are moreprone to uneven wear and damage fromroad hazards.

Under inflated tyres reduce yourcomfort in car handling and are proneto failures due to high temperature.They also cause uneven wear andmore fuel consumption.

Check for inflation and condition of yourcar tyres periodically.

Inflation :

Check the pressure in the tyres whenthey are cold.

1 2 3

1 2 3

1. Under inflation Excessive SideTread Wear

2. Correct Tyre PressureTyre Wear Uniform

3. Over inflation ExcessiveCentre Tread

Wear

Recommended Tyre Pressures

PSI Bar

UNLADEN 3232

2.22.2

WheelsVeh.condition

FRONTREAR

CAUTIONEvery time you check inflationpressure, you should also examinetyres for damage, trapping of foreignobjects in the treads and wear.

NOTICETyre pressure should be checkedin "cold" condition. Hot tyres tendto show a slightly higher value. Thisis normal.

156

MAINTENANCE Tyre

CAUTION

Recommended Tyre Size:

Model Tyre Size

Quadrajet 185 / 60 R15 82T

Safire 185 / 60 R15 82T

1. If you notice bumps or bulges inthe tread or the side of the tyre,replace the tyre.

2. If there are cuts, splits or cracksin the side of the tyre, replace thetyre.

3. Replace tyre if excessive treadwear or non uniform tyre wear isnoticed.

Repairing a Tyre:

Mark the tyre position suitably (iforiginal colour dot mark is not visible)with respect to valve stem hole toensure that the tyre is refitted in theoriginal location on the wheel rim.

Ensure that balancing weights are notdisturbed during removal of tyres.

Check the balance weight prior to theremoval of the tyre. If found loose, markits location on the rim and refit properly.

Balance the wheel after everydismantling and assembly of tyre onthe wheel rim.

NOTICEDo not apply any oil on the wheelpins. Wipe off the oil if present.

Wheel Cover Removal:

Insert a piece of cloth between thespokes of the wheel cover and pullcover outward. Take out detachedwheel cover from the wheel rim. Forinstallation, first match the slot at thewheel cover with the air feeling nozzleof the wheel. Apply equal pressure atthe circumference of the wheel coverto fix it in the wheel rim.

CAUTIONAttempting to remove wheel coverwith bare fingers may cause injury.

157

Tyres MAINTENANCE

Special care for tubeless tyres

1. While removing tyre from wheel rim and mounting itback on wheel rim, take precautions not to damagetyre bead. Use tyre removal and assembly machines.Damage or cut on tyre bead may cause gradual loss ofair and deflation of tyre.

2. Do not scratch inside of tubeless tyre with metallic orsharp object. Tubeless tyres are coated withimpermeable layer of rubber from inside which holdsthe air inside the tyre. Removal of this layer due toscratching may cause gradual loss of air and deflation.

3. If wheel rim gets damaged in service, get the wheel rimrepaired/replaced immediately. Running the car withdamaged rim may cause deflation of tyre andsubsequent dislodging of tyre from rim.

4. Maintain recommended inflation pressure. Over-inflation,in particular, may cause puncture or bursting of tyre.

NOTICELife and wear pattern of tyres depends on variousparameters like tyre pressure, wheel alignment, wheelbalancing, tyre rotation, etc. It also largely depends oncar speed, load carried, usage, driving habits, roadconditions, tyre quality, etc. In case fault is suspectedto be due to poor quality of tyres, the same may betaken up with concerned tyre manufacturer.

Tyre Rotation :

To help increase tyre life and distribute wear more evenlyyou should have tyres rotated at specified intervals or earlierdepending on the operation of car.The illustrations shows how to rotate tyres when normalspare wheel is included in tyre rotation.

158

MAINTENANCE Tyre

Check and maintain tyre pressureperiodically to obtain longer tyre life.

Wheel Balancing :

Wheels of your car are balanced forbetter ride comfort and longer tyre life.Balancing needs to be done whenevertyre is removed from rim.

1. Permissible imbalance for tyre withrim = 102 gm-cm max.

2. Total balance weight should bewithin 140 gm on each side.

3. Relocate the tyre if the weightrequired to balance is more than140 gm.

4. Balance weights are available from10 gm to 140 gm in steps of every10 gm and from 5 gm to 135 gm insteps of every 10 gm.

5. Do not use more than one balanceweight on one side.

Wheel alignment :

Incorrect wheel alignment causesexcessive and uneven tyre wear.Check wheel alignment at specifiedintervals. Wheel alignment values aregiven below :

Front Rear

Caster 2.6º ± 45’ ---

Camber 30’ ± 30’ -52’± 1º

Toe Out 0 - 13’ ---

Toe In --- 12’±15’

159

Battery MAINTENANCEAlways disconnect the negative(-ve) cable first and reconnect itlast.Clean the battery terminals with aterminal cleaning tool or wire brush.

Reconnect and tighten the cables, coatthe terminals with petroleum jelly.

Ensure that the battery securelymounted.

If you need to connect the battery to acharger, disconnect both cables toprevent damage to the car’s electricalsystem.

BATTERY :Check the battery for proper electrolytelevel and corrosion on the terminals.

1. Check the battery for electrolytelevel against the marking on thebattery outer case.

2. Check the battery terminals forcorrosion (a white or yellowishpowder). To remove it, cover theterminals with a solution of bakingsoda. It will bubble up and turnbrown.

3. When this stops, wash it off withplain water. Dry off the battery witha cloth or paper towel.

4. Coat the terminals with petroleumjelly to prevent future corrosion.

Use a proper wrench to loosen andremove cables from the terminals.

NOTICE• During normal operation, the

battery generates gas which isexplosive in nature. A spark oropen flame can cause the batteryto explode causing veryserious injuries.

• Keep all sparks and open flamesand smoking materials awayfrom the battery.

• Getting electrolyte in your eyesor on the skin can cause severeburns. Wear protective clothingand a face shield or have askilled technician to do thebattery maintenance.

• The battery contains sulphuricacid (electrolyte) which ispoisonous and highly corrosivein nature.

For location of Battery, please referrespective Engine compartment pages.

160

MAINTENANCE Belt Tension

Belt Condition :Check the conditions of belts on theengine. Examine the edges of the beltfor cracks or fraying.If the belt tension is not proper or ifyou find that belt slackness hasincreased or the belt has broken,get it attended at the nearestAuthorised Service Outlet. Neverattempt to adjust the belt tensionon your own.Two belts are present on front drive forSAFIRE -

1. For Alternator and ACcompressor.

2. Power steering belt.

One belt is present on front drive forQuadrajet - For Alternator, ACcompressor and Power Steering.

161

IMPORTANT TECHNICAL INFORMATION

Lubricants & CoolantsFuel, Lubricants & Coolants - SpecificationsTechnical SpecificationsVehicle Dimensions

162

IMPORTANT TECHNICAL INFORMATION Fuel, Lubricants & Coolants

ITEM SPECIFICATION COMPANY & BRANDS QUANTITYENGINE OIL 90PS Quadrajet SYNTHETIC 5W 40 EXXON MOBIL - Super 3000 Formula-1/ 5W40 3.2 LITRES(DIESEL) PETRONAS - Synth Diesel 5W40

CASTROL - Edge 5W40

ENGINE OIL 90 PS Safire SYNTHETIC 0W 40 EXXON MOBIL-1 - 0W40 3.2 LITRES(PETROL) Option - 1 CASTROL - Edge 0W40

ENGINE OIL 90 PS Safire SAE 15W40 API - CH4 CASTROL GTX DIESEL 3.2 LITRES(PETROL) Option - 2 + MB228.3 OR HPCL - HP MILCY TURBO PLUS

HIGHER GRADE Exxon Mobil – Mobil Super 1000 TM

COOLANT 50:50 RATIO PREMIXED CASTROL RADICOOL 5.4 LITRESHP THANDA RAJA TGOSCCI GOLDEN CRUISER 1400M

TRANSAXLE Semi-synthetic PETRONAS - Tutela ZC 75FF 2.2 LITERSSAE 75W85

POWER STEERING OIL ATF DEXTRON III -210 HP ATF DEX III 1.0 LITRESCASTROL-TQ DEX IIIEXXON- Multipurpose ATF

BRAKE FLUID SAE J 1703, DOT 3 CASTROL UNIVERSAL BRAKE FLUID (DOT 3) ASHP SDBF DOT 3 REQUIREDGOLDEN CRUISER TGBF DOT 3

163

IMPORTANT TECHNICAL INFORMATIONFuels, Lubricants & Coolants

Care should be taken that diesel and supplementary fuelare thoroughly mixed before filling.

Outside Ambienttemp. upto Deg. C

PercentageSummer

grade dieselSupplementary

fuel Upto 00C

00C to -100C-100C to -150C

1007050

03050

WARNINGDo not mix gasoline or alcohol with diesel. This mixturecan cause explosion.

NOTICEWhere oxidation catalytic converter is fitted, it ismandatory to use Diesel fuel with sulphur contents lessthan 0.050%. Use of any other diesel fuel can increasethe pollutants.

Outside Ambienttemp. upto Deg. C

PercentageWinter

grade dieselSupplementary

fuelUpto -150C

-150C to -200C-200C & Above

1007050

03050

Fuel (PETROL) : Unleaded regular grade petrol confirmingto IS2796-1994/DIN 51607 (or equivalent) and RON not lessthan 87 is recommended to be used as fuel.

5W40 synthetic oil can be used in QUADRAJET (DIESEL)and SAFIRE (PETROL) engine for ambient temperatureranging from -300C to 400C

CAUTIONDo not use petrol with lead in a car fitted with catalyticconvereter. Even single fill of leaded petrol will seriouslydamage the catalytic converter.

Fuel (DIESEL) : High Speed diesel conforming to IS1460or EN 590 or equivalent is recommended to be used asfuel.At very low temperature, fluidity of diesel may becomeinsufficient due to paraffin separation. It is thereforenecessary to mix supplementary fuel with summer or wintergrade diesel. The supplementary fuel to be used is keroseneor aviation turbine fuel.Ratio for mixing of supplementary fuel and diesel are shownin the table.

164

IMPORTANT TECHNICAL INFORMATION Fuel, Lubricants & Coolants

Lubricants :Engine oil : Recommended grade of engine oil confirmingto Synthetic 5W40 (For Quadrajet) and Synthetic 0W40(For Safire). SAE 15W40 - API - CHJ-4 + MB 228.3specification can be used with reduced change interval inSafire. Range of ambient temperature at which these canbe used are given in the table below :

Ambient temp. in 0C Engine oil grade

-10 deg. & above SAE 20W/40 or SAE 20W/50-15 deg. to 40 deg. SAE 15W/40 or SAE 15W/50-20 deg. to 40 deg. SAE 10W/40 or SAE 10W/50-35 deg. to 40 deg. SAE 5W/30

Transaxle : Semi Synthetic 75W85.

Grease for axle bearings : Lithium base grease IPOLIPLEX LC Grease 2

Brake fluid : SAE J 1703, DOT 3

Power Steering : ATF Dextron III - 210

Coolants Qty : Approx. 5.4 LitresPresence of dirt in coolant chokes up passages in radiator,cylinder head and crankcase, thereby causing overheatingof engine.To prevent rust formation and freezing of coolant inside thepassages of radiator, crankcase and cylinder head usepremixed coolant as recommended.It is recommended that the entire cooling system shouldbe drained and filled with fresh premixed coolant.Engine coolant antifreeze coolant as per class II, JIS K2234Windscreen Washer AntifrostConcentration - 1:5 For 00C

1:1 For 100C2: 5 For 160C1: 0 For 370C

NOTICEWe strongly recommend to refill your car’s enginecoolant only at a TATA Authorised service centre.

165

IMPORTANT TECHNICAL INFORMATIONTechnical Specifications

CLUTCHCLUTCH SAFIRE QUADRAJET

Model / Type Single Plate Dry Friction Diaphragm typeOutside dia. (Lining) 200 mm 215 mmFriction Area 324 sq cm 386 sq cm

ENGINE

ENGINE 90PS 1.4 SAFIRE 90PS 1.3 QUADRAJETModel / Type Water cooled Petrol Engine Turbo-Intercooled Diesel EngineNo. Of Cylinders 4 InlineBore / Stroke 72 mm X 84 mm 69.6 mm X 82 mmCapacity 1368 cc 1248 ccMax. Engine Output 90 PS @ 6000 rpm 90 PS @ 4000 rpmMax. Torque 116 Nm @ 4750 rpm 200 Nm @ 1750 - 3000 rpmCompression Ratio 10 : 1 17.6 : 1Firing Order 1 - 3 - 4 - 2

166

IMPORTANT TECHNICAL INFORMATION Technical Specifications

TRANSAXLE

REAR AXLEREAR AXLE SAFIRE QUADRAJET

Model / Type Non driven type Twist Beam Suspension

TRANSAXLE SAFIRE QUADRAJETFront Wheel Drive Through Constant Velocity Joints

Model / Type Synchromesh with over driveNo. of gears 5 Forward and 1 ReverseGear Ratios 1st 4.273 3.909 2nd 2.238 2.238 3rd 1.520 1.444 4th 1.156 1.029 5th 0.872 0.767 Rev. 3.909 3.909

Final drive ratio 4.4 3.563 Gear shift Floor mounted with international ‘H’ pattern with Fifth and Reverse inline

167


SUSPENSION SAFIRE QUADRAJETFront Independentl lower link, McPherson Strut with coil springRear Semi-independent, Twist Beam with coil Springs and Hydraulic Shock AbsorbersAnti-roll bar At Front

SUSPENSION

STEERINGSTEERING SAFIRE QUADRAJET

Type Tiltable & Hydraulic Power assisted Rack & Pinion with collapsible steering column.Steering Wheel 380 mm

BRAKES

Vacuum Assisted independent dual circuit; Diagonal split Hydraulic Brake on Frontand Rear through tandem master cylinder acting on all 4 wheels with Automatic

wear adjusters.Lux, High +,High: with ABS; Mid,Base: without ABS

Front brakes 240 mm Dia. Disc Brake Rear brakes 200 mm Dia. Drum Brake

BRAKES SAFIRE QUADRAJET

Service brake

Parking brakes Lever type,Console mounted,Cable operated mechanical linkage acting on rear wheels

168


WHEELS & TYRESWHEELS & TYRES SAFIRE QUADRAJET

Tyres Radial Tubeless 185/60 R15 82TWheel rims 5.5J X 15”No. of wheels Front - 2, Rear - 2, Spare -1

FUEL TANKFUEL TANK SAFIRE QUADRAJET

Capacity 44 LitresBODY

BODY SAFIRE QUADRAJETModel / Type Sedan, Four Door, Steel Monocoque Passenger Car

ELECTRICAL SYSTEMSELECTRICAL SAFIRE QUADRAJET

System voltage 12V; 44AH 12V;60AHBattery DIN44R TYPE-ONE MF50Z-OneAlternator 12V 110A 12V 105A with vaccum pump

169


PERFORMANCEPERFORMANCE SAFIRE QUADRAJETMax. Speed Max. Speed 170Kmph at Rated GVW Max. Speed 150Kmph at Rated GVW

MAIN CHASSIS DIMENSION (IN MM NOMINAL)MAIN CHASSIS DIMENSION SAFIRE QUADRAJETWheel Base 2520Track Front 1450Track Rear 1440Front Overhang 843Rear Overhang 1050Overall Length 4413Max. Width 1703Overall Height (Unladen/Laden) 1550 (Unladen)Min. Turning Circle Dia. 10.2 mMin. Turning Clearance Circle 10.8 mGround Clearance 165 (Unladen)

170


PASSENGER CAPACITYPASSENGER CAPACITY SAFIRE QUADRAJETCapacity 2 Front + 3 Rear

LUGGAGE SPACELUGGAGE SPACE SAFIRE QUADRAJETNet inside loading space 460 Litres

WEIGHT (KG)WEIGHT SAFIRE QUADRAJETComplete vehicle kerb weight Lux:1140, High:1125, Lux:1225; High:1210; Mid:1115, Base: 1105 Mid:1200Gross vehicle weight Lux:1590, High:1575, Lux:1675; High:1660; Mid:1565, Base: 1555 Mid:1650Payload 450

171

IMPORTANT TECHNICAL INFORMATIONVehicle Dimensions

172

IMPORTANT TECHNICAL INFORMATION

CHASSIS NUMBER ON RH ‘B’ PILLAR CHASSIS NUMBER ON LH ‘B’ PILLAR

Aggregate Numbers

QUADRAJET ENGINE NUMBER(ON ENGINE ‘A’ MOUNT)

SAFIRE ENGINE NUMBER(ON ENGINE ‘A’ MOUNT)

TRANSAXLE NUMBER (NUMBERPUNCHED)

LOCATIONS OF ENGINE NUMBERING

LOCATIONS OF CHASSIS NUMBERING

173

PDI Service

VEHICLE SERVICE

174

VEHICLE SERVICE PDI Service

Pre- Delivery InspectionFollowing jobs are to be performed atPDI.1. Wash and Clean the car throughly.

2. Road test the car. Check for properfunctioning of Engine, Clutch,Transmission, Steering, Brakesetc.

3. Check car behavior : Pulling to LH/RH, Wobbling, Self centering,Acceleration etc.

4. Static test : Start engine and checkfor idling rpm and Maximum rpm(look for any abnormal noise),Water temperature etc.

5. Check Engine oil level. Level isacceptable if found between midand max mark.

6. Check for any leakages of engineoil.

7. Check for any leakages in the fuelsystem.

8. Check Coolant level in transparentauxiliary tank. Acceptable if levelfound between mid and max.

9. Check for any Leakages of coolant.

10.Drain water from fuel waterseparator.

11. Check hose, clamps and pipes atall locations in cooling system.

12.Check hose, clamps and pipes atall locations in air intake system.

13.Check for leakages of gear box oil.

14.Check for Proper fitment of gearshift level rubber boot.

15.Check level of Clutch and brakefluid. Acceptable if found betweenmid and max.

16.Check for oil leakages in clutch/brake circuit.

17.Check clutch/brake pedal free play.

18.Check for fitment of split pins atTie rod ball joints, Stub axles.

19.Check for fitment of grease nipplesat all locations.

20.Check Power steering oil level inreservior. Acceptable if foundbetween min and max marks.

21.Check for oil leakages in powersteering circuit.

22.Check for Steering wheel free playand adjustment.

23.Check functioning of all bulbs.

24.Check for proper functioning ofblinkers, horn, head lamp, parkinglight, reverse light, wiper system,washer system etc.

25.Check headlamp alignment andadjust if necessary.

26.Check tightness of electricalconnection at battery, StarterMotor, Alternator and Starter relay.

27.Check all fuses.

175

VEHICLE SERVICEPDI Service

28.Check all the earth points forlooseness.

29.Check for functioning of all guages/meters/warning lamps.

30.Check connectors in all electricalcircuits.

31.Check for proper opening andclosing of doors.

32.Check functioning of door locks,latches and windows.

33.Check for any complaints on cabfittings, instrument panel, glovebox etc.

34.Check and tighten hand loosefasteners.

35.Check for any breakages, bends,failure of any component/assembly/unit.

36.Check for any fouling between twocomponents which may lead toleakages or other complaints.

Check for fouling of fuel lines,brake pipes, clutch pipes, airintake pipe, power steeringhydraulic pipe, clutch/brakelinkages, accelerator rod etc.

37.Grease with grease gun : Alllocations appearing in lubricationchart.

NOTICEWhile delivering a car that is storedfor more than 6 months fromproduction month, service/maintenance operations asprescribed by TATA Motors for longstorage should be carried outbefore delivery.

176

Service Instructions

The Tata Indigo Manza has been manufactured to give you economical andtrouble free performance. To achieve this please follow the instructions as stated.

Your Car is entitled to four free services (labour only). The free servicecoupons are attached to the sales invoice. Please present these couponsto the servicing dealer while availing free services.

QUADRAJET :

1st free service - At 1000-1500 km. OR 1 month whichever is earlier2nd free service - At 5000-5500 km. OR 6 months whichever is earlier3rd free service - At 15000-15500 km. OR 12 months whichever is earlier4th free service - At 30000-30500 km. OR 24 months whichever is earlier

SAFIRE :

1st free service - At 1000-1500 km. OR 1 month whichever is earlier2nd free service - At 5000-5500 km. OR 6 months whichever is earlier3rd free service - At 10000-10500 km. OR 12 months whichever is earlier4th free service - At 20000-20500 km. OR 24 months whichever is earlier

All services other than free services are chargeable.

Servicing of the car can be done atany TATA MOTORS AuthorisedDealer Workshop, TATA MOTORSAuthorised Service Centre (TASC)or TATA MOTORS AuthorisedService Point (TASP). The detailsof their locations are given in thismanual.

Warranty claims can be settled byany TATA MOTORS AuthorisedDealer for all failures, while allwarranty claims excluding theconsideration on the replacementof major aggregates, can be settledby any TASC which is authorisedfor handling warranty claims.TASPs will not handle warrantyrepairs.

VEHICLE SERVICE Free Service Schedule

177

Service Schedule - Quadrajet

SR. MAINTENANCE SCHEDULE OPERATIONS FREQUENCYNO. (in KM)

1000

-150

0

5000

-550

015

000-

1550

0

3000

0-30

500

4500

0-45

500

6000

0-60

500

7500

0-75

500

9000

0-90

500

1050

00-1

0550

0

GENERAL Period in months 1 6 12 24 36 48 60 72 841 Wash the vehicle & clean condenser fins Every Service • • • • • • • • •2 Drain water accumulated in fuel filter bowl3 Check and top up fluids (If required):Coolant, Brake Fluid, Battery Every Service • • • • • • • • •

Electrolyte, Wind Screen washer fluid, Power Steering Oil (If fitted)4 Check fuel lines for leakage Every Service • • • • • • • • •5 Check hydraulic clutch circuit for leakage Every Service • • • • • • • • •6 All standard checks as per DQCTC manual Every Service • • • • • • • • •7 Check rubber boots & bushes for damages 30,000 • • •

ENGINE (QUADRAJET 90 PS)1 Clean air filter element (more frequently for vehicle operating in dusty condition or as TAXI) 5000 & thereafter • • • • • • • •

every service2 Change engine oil (synthetic) and oil filter 15,000 • • • • • • •

(15,000 km Or 12 Months whichever is earlier)3 Check for the DTCs in the “Engine Control Unit”. Take corrective action 5000 & thereafter • • • • • • • •

if necessary. Clear the DTCs after recording every service4 Replace fuel filter 15,000 • • • • • • •5 Check all auxiliary drive belts and auto tensioners. 5000 & thereafter • • • • • • • •

every service6 Replace air filter element (more frequently for vehicle operating in dusty condition or as TAXI) 45,000 • •7 Change coolant (60,000 km or two years whichever is earlier) 60,000 •

Whenever indicator comes ‘ON’

VEHICLE SERVICE

178

VEHICLE SERVICE Service Schedule - Quadrajet

Precautions to be taken while cleaning Engine Compartment: It is recommended to use Dry Low pressure Compressed Air & NOT Pressurised WATER

SR. MAINTENANCE SCHEDULE OPERATIONS FREQUENCYNO. (in KM)

1000

-150

0

5000

-550

015

000-

1550

0

3000

0-30

500

4500

0-45

500

6000

0-60

500

7500

0-75

500

9000

0-90

500

1050

00-1

0550

0

TRANSAXLE Period in months 1 6 12 24 36 48 60 72 841 Check oil level and top up if necessary 90,000 •

BRAKES1 Check front brake pads & rear brake linings. Replace if necessary 30,000 • • •2 Replace brake fluid (45,000 kms or 2 years whichever is earlier) 45,000 • •

Check brake system components for LeakagesWHEELS & TYRES

1 Rotate tyres 15,000 • • • • • • •FRONT & REAR SUSPENSION

1 Check & Adjust Wheel alignment & Balancing if required 15,000 • • • • • • •STEERING

1 Replace power steering oil 105,000 •ELECTRICAL

1 Check headlamp focusing, check headlamp bulbs if blackened replace (every 30,000 • • •two years)

2 Visually check battery cables and their connections 15,000 • • • • • • •A.C. SYSTEM

1 Check Airconditioning / HVAC System for satisfactory performance, Every Service • • • • • • • • •Clean A/C Filter

179

VEHICLE SERVICE Service Schedule - Safire

SR. MAINTENANCE SCHEDULE OPERATIONS FREQUENCYNO.

1000

-150

0

5000

-550

0

1000

0-10

500

2000

0-20

500

3000

0-30

500

4000

0-40

500

5000

0-50

500

6000

0-60

500

7000

0-70

500

8000

0-80

500

9000

0-90

500

1000

00-1

0050

0

GENERAL Period in months 1 6 12 24 36 48 60 72 84 96 108 1201 Wash the vehicle and Clean Condenser Fins Every Service • • • • • • • • • • • •2 Check and top up fluids (If required):Coolant, Brake Fluid, Battery Every Service • • • • • • • • • • • •

Electrolyte, Wind Screen washer fluid, Power steering oil. (If fitted)3 Check fuel lines for leakage, Every Service • • • • • • • • • • • •4 Check clutch pedal height and cable Every Service • • • • • • • • • • • •5 All standard checks as per DQCTC manual Every Service • • • • • • • • • • • •6 Check rubber boots and bushes for damages 30,000 • • •

ENGINE1 Clean air filter element (more frequently for vehicle operating in dusty 5000 & thereafter • • • • • • • • • • •

condition or as TAXI) every Service2 Change engine oil and oil filter 10,000 • • • • • • • • • •

Option 1 - If 15W40 CH4 then replace at 10,000 km Or 12 months, whichever is earlyOption 2 - If Synthetic 0W40 then replace at 20,000 km Or 12 months whichever is early 20,000

3 Replace fuel filter 10,000 • • • • • • • • • •4 Check all auxiliary drive belts and auto tensioners 5000 & thereafter • • • • • • • • • • •

every Service5 Replace Spark Plugs and Check Ignition Cable 30,000 • • •6 Check for the DTCs in the “Engine Control Unit”. 5000 & thereafter • • • • • • • • • • •

Take corrective action if necessary. Clear DTCs after recording every Service7 Replace air filter element (more frequently for vehicle operating 40,000 • •

in dusty condition or as taxi

180

Service Schedule - SAFIREVEHICLE SERVICE

SR. MAINTENANCE SCHEDULE OPERATIONS FREQUENCYNO.

1000

-150

0

5000

-550

0

1000

0-10

500

2000

0-20

500

3000

0-30

500

4000

0-40

500

5000

0-50

500

6000

0-60

500

7000

0-70

500

8000

0-80

500

9000

0-90

500

1000

00-1

0050

0

Period in months 1 6 12 24 36 48 60 72 84 96 108 1208 Change coolant (40,000 km or two years whichever is earlier) 40,000 • •9 Replace timing belt ( 1,20,000 km or 5 years, whichever is earlier )

TRANSAXLE 1 Check oil level and top up if necessary 80,000 •

BRAKES 1 Check front brake pads and rear brake linings. Replace if necessary 20,000 • • • • • 2 Change brake fluid (40,000 kms or 2 years whichever is earlier) 40,000 • •

Check brake system components for leakagesWHEELS and TYRES

1 Rotate tyres 20,000 • • • • •FRONT & REAR SUSPENSION

1 Check and Adjust Wheel alignment and Balancing if required 20,000 • • • • •STEERING

1 Replace power steering oil 100,000 •ELECTRICAL

1 Check headlamp focusing, check headlamp bulbs if blackened 30,000 • • •replace (every two years)

2 Visually check battery cables and their connections 20,000 • • • • •A.C. SYSTEM

1 Check Airconditioning / HVAC System for satisfactory performance, Every Service • • • • • • • • • • • •Clean A/C Filter

Precautions to be taken while cleaning Engine Compartment: It is recommended to use Dry Low pressure Compressed Air & NOT Pressurised WATER

181

Record of Service Performed

* Free Service (Free Labour)

VEHICLE SERVICE

PDI

1000-1500*

5000-5500*

10000-10500*

20000-20500*

30000-30500

40,000

50,000

60,000

70,000

80,000

RecommendedService

At km

Date

Odometerreading

Kms.

RepairOrderNo.

ServicingDealer's

Signatureand Stamp

RecommendedService

At km

Date

Odometerreading

Kms.

RepairOrder

No.

90,000

1,00,000

1,10,000

1,20,000

1,30,000

1,40,000

1,50,000

1,60,000

1,70,000

1,80,000

1,90,000

182

VEHICLE SERVICE Record of Service Performed

RecommendedService

At km

Date

Odometerreading

Kms.

RepairOrder

No.

ServicingDealer's

Signatureand Stamp

2,00,000

2,10,000

2,20,000

2,30,000

2,40,000

2,50,000

2,60,000

2,70,000

2,80,000

2,90,000

3,00,000

3,10,000

3,20,000

3,30,000

3,40,000

3,50,000

3,60,000

3,70,000

3,80,000

3,90,000

4,00,000

4,10,000

RecommendedService

At kmDate

OdometerreadingKms.

RepairOrder

No.

ServicingDealer's

Signatureand Stamp

183

VEHICLE SERVICERecord of Repairs Carried Out

Odometer Repair Servicing Dealer’sDate reading km Order No. Particulars of Repair Signature and Stamp

Chassis No. -

184

Record of Repairs Carried OutVEHICLE SERVICE

Odometer Repair Servicing Dealer’sDate reading km Order No. Particulars of Repair Signature and Stamp

Chassis No. -

Indigo Manza Quadrajet / Safire

Documents

Transcript of Indigo Manza Quadrajet / Safire