INDIAN RAILWAYSrdso.indianrailways.gov.in/works/uploads/File/Kershaw CSP...Locknut, 5/8” -11...

INDIAN RAILWAYS

CRITICAL SPARES OF TRACK MACHINES

BRM-Kershaw

JUNE-2016

PREFACE

For maintenance of any Track Machine, timely availability of spare parts/units

and consumables play an important role. Thus, to keep the machine in sound condition,

first and foremost prerequisite is availability of spares and consumables. As there are

thousands of items/spares which are required for maintenance of machine, it is very

much required to identify critical spares which are vital and in turn, to ensure availability

of such spares well within the scheduled time.

Critical spares for BRM-Kershaw are prepared. It may be noted that this is the list

of spares required for the normal maintenance of BRM-Kershaw for one year only and

does not include the spares required for IOH , POH and other special maintenance

work. Railways are advised to check the part list of own machine before any execution

of work as parts list may vary from machine to machine. Maintenance requirement for

such scheduled maintenance (IOH/POH) and emergency maintenance/attention may be

assessed separately on need basis by zonal railways itself.

(ANIL CHOUDHARY) Director Track Machine-III

i

INDEX

Category Page Nos

1. ENGINE 1 2. HYDRAULICS 2-4 3. MECHANICAL 5 - 10

4. ELECTRICAL & ELECTRONICS 11 5. PNEUMATIC 12

SITE - At machine STMD - Satellite depot ZTMD - Zonal depot

ii

BRM- Kershaw Critical Spares RDSO JUNE-2016 Page 1 of 13

BRM –KERSHAW ENGINE S.

No

Brief description

Part no.

Nos per M/C

Estt. life cycle in Yrs.

Requirement / Mc/Year

SITE STMD ZTMD

A. Engine ( CUMMINS-NT 743) 232 BHP @ 1800 RPM

1. Lube Oil 15W40 41.6 lts 0.3* 100 0 100

2. Lube Oil Filter 735747 1 0.6 1 0 2

3. Lube Oil Super by pass Filter …. 1 0.6 1 0 2

4. Diesel Filter 734113 1 0.6 1 0 2

5. Air cleaner 131991 1 3 0 0 0.3*

6. RPM Cum Hour meter 181582 1 6 0 0 0.2*

7. Self Starter 113104 1 2 0 0 0.5*

8. Alternator … 1 4 0 0 0.25*

9. Speedometer 719655 1 6 0 0 0.2*

10. Voltmeter 182898 1 6 0 0 0.2*

11. Sender Tachometer 716880 1 6 0 0 0.2*

12. Lube Oil Pressure Switch 144224 1 6 0 0 0.2*

13. Temperature Switch 144225 1 6 0 0 0.2*

14. Shut Off Valve 80664 2 6 0 0 0.3*

15. Engine Spacer(rubber Mounting) 708233 2 6 0 0 0.3*

16. V –Belt (Compressor) …. 1 1 1 1 1

17. V –Belt (alternator) …. 1 1 1 1 1

18. V –Belt (Fan) …. 1 1 1 1 1

*Minimum Quantity 1


BRM -KERSHAW HYDRAULICS

S. No

Brief description

Part no.

Nos per M/C



SITE STMD ZTMD

A. Valve

1. Check Valve (Wing Assembly) 733636 2 6 0 0 0.3*

2. Valve (Wing Assembly) 734534 2 6 0 0 0.3*

3. Valve (Wing Assembly) 733634 2 6 0 0 0.3*

4. Lock Valve (Plow Blade IN –Out Cylinder) 733668 5 6 0 0 1

5. Control Valve (Wing Assembly) 735893 2 6 0 0 0.3*

6. Control Valve (Wing Assembly) 774827 1 6 0 0 0.2*

7. Broom on/off Valve 37022 1 10 0 0 0.2*

8. Max. Torque valve 230153 1 10 0 0 0.2*

9. Motion control valve 148607 2 6 0 0 0.3*

10. Electrical valve bank 729345 1 6 0 0 0.3*

11. Control Valve (Transmission) 734495 1 6 0 0 0.2*

12. Relief Valve (Broom) 167507 1 6 0 0 0.2*

13. Pressure Reducing Valve(Shoulder &Plow Speed Regulator)

734493 1 6 0 0 0.2*

14. Pressure Reducing Valve(Shoulder &Plow Speed Regulator)

734494 1 6 0 0 0.2*

15. Thermal By Pass Valve(Oil Cooler) 167804 1 6 0 0 0.2*

16. In Line Check Valve(Plow Up-Down Cylinder) 120755 1 6 0 0 0.2*

17. In Line Check Valve(Plow Up-Down Cylinder) 729913 1 6 0 0 0.2*

18. Emergency Selector Valve 733626 1 6 0 0 0.2*

19. Emergency Selector Valve 732159 1 6 0 0 0.2*

20. Flow divider 733630 1 10 0 0 0.2*

*Minimum Quantity 1



S. No

Brief description

Part no.

Nos per M/C



SITE STMD ZTMD

B. Hose

1. Hose 1.1/16” 44890 1 6 0 0 0.2*

2. Hose 7/16” 108642 3000mm 6 3000mm 0 3000mm

3. Hose 5/8” I.D. 131953 3900mm 6 3900mm 0 3900mm

4. Hose 1/16” R9-12B/E 900mm 6 900mm 0 900mm

5. Hose 11/16” O/E 11/16” ORFS 1370mm 6 1370mm 0 1370mm

6. Hose 9/16” R 2-6*1850L 1850mm 6 1850mm 0 1850mm

7. Hose 9/16” R 2-4*4000L 4000mm 6 4000mm 0 4000mm

8. Hose 1.1/16” R 2-6*1250L 1250mm 6 1250mm 0 1250mm

C. Cylinder

1. Cylinder (Wing Lift Frame Assembly) 223428 2 3 0 0 0.6*

2. Cylinder (Plow Blade In-Out) 730563 2 3 0 0 0.6*

3. Cylinder (Wing Lift Frame Assembly) 34237 2 3 0 0 0.6*

4. Cylinder (Plow UP-DOWN) 707917 1 3 0 0 0.3*

5. Cylinder (Wing Assembly) 218537 1 3 0 0 0.3*



8. Cylinder (Broom & Plow Assembly) 191243 2 3 0 0 0.6*

D. Motor

1. Broom Motor 99770 1 10 0 0 0.2*

2. Motor 229055/160 HAIT 1 6 0 0 0.2*

3. Propel Motor (Driving) 229055 1 6 0 0 0.2*

4. Propel Motor (Transmission) 774826 1 6 0 0 0.2*

*Minimum Quantity 1



S. No

Brief description

Part no.

Nos per M/C



SITE STMD ZTMD

E. PUMP

1. Double Pump (Working & Driving) 729343 1 6 0 0 0.2*

2. Drive Pump (Transmission) 729346 1 6 0 0 0.2*

3. Drive Pump 229054/90 IHD 1 6 0 0 0.2*

4. Variable Pump(Driving) 229054 1 6 0 0 0.2*

5. E- PUMP 733626 1 6 0 0 0.2*

F SEAL KIT

1. Seal Kit(for Wing Lift Frame Assembly) 660167 2 1 1 0 1

2. Seal Kit (Plow Cylinder) 660167 2 1 1 0 1

3. Seal Kit (Cylinder) 660160 1 1 1 1 1

4. Seal, Piston (Cylinder) - 2 1 1 1 1

5. Seal, Piston (Cylinder) - 6 1 2 2 2

G. FILTER

1. Blocked Filter …. 1 6 0 0 0.2*

2. Charge Flow Filter (10 micron) For Driving 714374 1 6 0 0 0.2*

3. Main Return Filter (Driving) 731681 2 6 0 0 0.3*

4. Drain Filter (Working System) 735437 1 6 0 0 0.2*

5. Suction Filter 176664 1 6 0 0 0.2*

H. OTHERS

1. Oil Cooler 119332 1 6 0 0 0.2*

2. Oil Cooler 182878 1 6 0 0 0.2*

3. Accumulator ….. 1 6 0 0 0.2*

4. Hydraulic Oil HLP 68 511 lts 0.3* 100 0 100

5. U –Bolt (Hand Brake) 663203 1 6 0 0 0.2*

*Minimum Quantity 1


BRM -KERSHAW MECHANICAL

S. No

Brief description

Part no.

Nos per M/C



SITE STMD ZTMD

A. BLADE

1. Grader Blade 218508 4 1 4 0 4

2. Grader Blade 223418 24 1 6 6 12

3. Grader Blade (Plow) 708222 4 1 4 0 4

4. Grader Blade (Plow) 708223 4 1 4 0 4

5. Blade 707505 4 1 4 0 4

6. Blade 707506 8 1 4 0 4

B .NUTS& BOLTS

1. Locknut , 3/8” -16 151528 4 6 0 0 0.6*

2. Locknut , 3/4” -10 150744 4 6 0 0 0.6*

3. Locknut , 5/8” -11 UNC THIN 151882 20 1 20 0 20

4. Locknut , # 10-24 43386 4 6 0 0 0.6*

5. Locknut , # 10-24 43386 4 6 0 0 0.6*

6. Nut ,1” -8 (Suspension) 150728 2 6 0 0 0.3*

7. Locknut,1”-8 (Suspension) 150746 8 6 0 0 0.8*

8. Locknut, 5/8”-11 (Suspension) 150742 8 6 0 0 0.8*

9. Nylon Nut -12 ……. 32 1 32 0 32

10. Nylon Nut -16 ……. 50 1 50 0 50

11. CSK NUT 16*70 ……. 50 1 50 0 50

12. Hex Nut-10 ……. 20 1 20 0 20

13. Hex Nut (Axle) 652746 1 6 0 0 0.2*

14. Locknut, 1” -8 150746 6 6 1 1 1

15. Locknut, 5/8” -11 150742 3 6 0 0 0.5*

*Minimum Quantity 1



S. No Brief description Part no. Nos per M/C



SITE STMD ZTMD

16. Locknut, 1” -8 150746 2 6 0 0 0.3*

17. Locknut, 5/*” -11 150742 1 6 0 0 0.2*

18. Locknut, 3/4” -10 150744 4 6 0 0 0.6*

19. Locknut (Hydraulic Cylinder) 660453 1 6 0 0 0.2*

20. Locknut, 3/8” -16 151528 24 6 1 1 2

21. Locknut (Hydraulic Cylinder) 175296 1 6 0 0 0.2*

22. Locknut, 9/16” -12 151734 1 6 0 0 0.2*

23. Nut, Jam (Hydraulic Cylinder) 80451 1 6 0 0 0.2*

24. Nut (Hand Brake) 663211 2 6 0 0 0.3*

25. Nut (Hand Brake) 663204 2 6 0 0 0.3*

26. Nut (Hand Brake) 663198 6 6 1 1 1

27. Nylon Bolt -12 ……. 32 1 32 0 32

28. Nylon Bolt -16 ……. 50 1 50 0 50

29. CSK Bolt 16*70 ……. 50 1 50 0 50

30. Hex Bolt -10 ……. 20 1 20 0 20

31. Bolt , Socket Hd 3/8 -24*1” Grade 8 732987 4 6 0 0 0.6*

32. Bolt , Plow Dome Hd 5/8’’ -11 UNC*3 1/2”

Grade 8

196438 20 3 20 40 40

33. Bolt, Shoulder ¾” 725546 2 6 0 0 0.3*

34. Kit Bolts and Nuts 662981 1 6 0 0 0.2*

C. SCREW

1. Cap screw 87473 4 1 1 1 2

2. Cap screw, Hx Hd 1” -8 *4 ½” 150121 6 1 1 2 3

*Minimum Quantity 1



S. No

Brief description

Part no.

Nos per M/C



SITE STMD ZTMD

3. Cap screw, Hx Hd 5/8” -11 *4 ¼” 35752 3 1 1 1 1

4. Cap screw, Hx Hd 1” -8 *4 ½” 150121 2 1 0 1 1

5. Cap screw, Hx Hd 5/8” -11 *4 ¼” 35752 1 1 0 0 1

6. Cap screw, Hx Hd 3/4” -10 *2 150101 4 1 1 1 2

7. Cap screw, Hx Hd 9/16” -12 *3” 35731 1 1 0 0 1

8. Cap screw, Hx Hd 3/8” -16 *2” 150044 16 1 4 4 8

9. Cap screw, Hx Hd 1/2” -13 *1” 150060 16 1 4 4 8

10. Cap screw ,Hx Hd 7/16” -14*1’’ 151333 2 1 0 1 1

11. Cap screw ,Hx Hd 1/2”-13*1 ¾’’ 150066 8 1 2 2 4

12. Cap screw ,Hx Hd ¾’’ -10*3’’ 150104 4 1 1 1 2

13. Screw ,Hx Hd Machine # 10-24*1/2” 151160 4 1 1 1 2

14. Screw ,Hx Hd Machine # 10-24* 1 ½” 150164 4 1 1 1 2

15. Cap screw ,Hx Hd 7/16” -14*11/2” 34687 12 1 3 3 6

16. Cap screw, Hx Hd 3/8” -16 *2 ½” 150045 8 1 2 2 4

17. Cap screw ,Hx Hd 3/4” -10*1 ½” 150087 2 1 0 1 1

18. Cap screw ,Hx Hd 5/8” -11*1 ½” 150093 2 1 0 1 1

19. Screw (For Brake valve) - 1 1 0 0 1

20. Screw (For Brake valve) - 4 1 1 1 2

21. Setscrew (for Hydraulic Cylinder) 148810 1 1 0 0 1

22. Set Screw (for Hydraulic Cylinder) 660460 1 1 0 0 1

23. Screw, Set (for Hydraulic Cylinder) 80821 1 1 0 0 1

24. Plug, Sq. Hd 1/8” -27 NPSF (Cylinder) 730595 2 1 0 1 1

25. Brake Shoe 732106 6 1 1 2 3

*Minimum Quantity 1



S. No

Brief description

Part no.

Nos per M/C



SITE STMD ZTMD

D. O-Ring

1. O-Ring 81512 1 2 0 0 0.5*

2. O-Ring 85933 1 2 0 0 0.5*

3. O-Ring - 4 2 0 1 1

4. O-Ring 82184 1 2 0 0 0.5*

5. O-Ring 82186 2 2 0 0 1

6. O-Ring 82187 1 2 0 0 0.5*

7. O-Ring 82193 1 2 0 0 0.5*

8. O-Ring 82203 5 2 1 1 1

9. O-Ring - 3 2 0 1 1

10. O-Ring - 3 2 0 1 1

11. O-Ring - 1 2 0 0 0.5*

12. O-Ring - 1 2 0 0 0.5*

13. O-Ring - 1 2 0 0 0.5*

14. O-Ring - 1 2 0 0 0.5*

15. O-Ring - 1 2 0 0 0.5*

16. Ring, Snap 161313 6 2 1 1 1

17. Ring, Piston - 1 2 0 0 0.5*

18. Ring, Piston 80817 2 2 0 0 1

19. Ring, Wear - 1 2 0 0 0.5*

20. Ring, Back –Up - 3 2 0 1 1

21. Ring, Piston Wear - 3 2 0 1 1

22. Oil seal 350644 1 3 1 1 1

*Minimum Quantity 1



S. No

Brief description

Part no.

Nos per M/C



SITE STMD ZTMD

E. PIN

1. Pin (for Wing Lift Frame) 232809 2 1 0 1 1

2. Pin (for Wing Lift Frame) 708038 2 1 0 1 1

3. Pin, Cotter ¼” *2 1/2” (for Wing Lift Frame) 38638 6 1 1 2 3

4. Pin (Hand Brake) 663213 1 1 0 0 1

5. Rivet, Blind (for Hand Brake) 663188 2 1 0 1 1

6. Rivet (for Hand Brake) 663206 1 1 0 0 1



F. Bearing

1. Bearing (Suspension) 191561 2 3 0 0 0.6*

2. Bearing (Hand Brake) 663192 1 3 0 0 0.3*




6. Bearing (Broom Unit) 161099 2 3 0 0 0.6*

7. Kit Cross bearing 44353 2 3 1 1 1

8. Kit Cross bearing 238975 2 3 1 1 1

9. Broom bearing 161099 2 6 0 0 0.3*

G. Others

1. Clamp ,Worn Gear 131661 2 3 0 0 0.6*

2. Clamp 194037 114 10 10 0 20

3. Dummy Male & Female Off Sizes …… 8 2 4 2 2

4. Double pump drive 729346 1 10 0 0 0.2*

*Minimum Quantity 1



S. No

Brief description

Part no.

Nos per M/C



SITE STMD ZTMD

5. Transmission 229057 1 10 0 0 0.2*

6. Cardon Shaft asy. 731430 2 3 1 1 0.5*

7. Broom Element …… 30 1 10 5 5

8. Wing assy. 708256D 2 15 0 0 0.2*

9. Chain (Broom) 708024 1 1 1 0 1

10. Chain 210011 6 6 0 0 1

11. Broom element 230016 228 1 0 228 228

12. Yoke slip 90583 2 3 1 1 0.5*

13. Chain (Hand Brake) 663202 1 1 0 0 1

14. Spring (for Hand Brake) 663187 1 1 0 0 1

15. Sweep rail Rubber 708286 2 3 0 0 0.6*

16. Gear Lubricant SAE 80W-90 11.3 Ltr 0.6 5 5 5

*Minimum Quantity 1


BRM -KERSHAW ELECTRICAL

S. No

Brief description

Part no.

Nos per M/C



SITE STMD ZTMD

1. Alarm, Tow Warning 735807 1 3 0 0 0.3*

2. Decal, Tow Warning 733514/5 8 3 1 1 2

3. Fuses …… 8 - 2 2 4

4. Bulb, 24-Volt (Replacement) 728520 4 1 1 1 2

5. Broom Motor (Label) 764029 1 3 0 0 0.3*

6. Switch 182985 4 3 0 0 1

7. Switch 237403 1 3 0 0 0.3*

8. Switch 182981 4 3 0 1 1

9. Switch, Wiper 729607 2 3 0 0 0.6*

10. Cable 132179 1 2 1 1 1

11. Cable 132277 2 2 1 1 1

12. Kit, Resister 226381 4 1 1 1 2

13. Bulb, 24 V.D.C (Indicator Lights) 231496 6 1 1 2 3

14. Bulb, Light 24 V.D.C (Gauges) 716774 8 1 2 2 4

15. Bulb, Light 24 V.D.C (Dome) 734294 1 1 0 0 1

16. Lamp, Indicator Red 193834 6 3 0 1 1

17. Label, Start 734673 1 1 0 0 1

18. Light, Dome 311063 1 1 0 0 1

19. Fan 176901 2 1 0 1 1

20. Breaker, Circuit 82 Amp 751914 1 2 0 0 0.5*

21. Breaker, Circuit 16 Amp 741913 6 2 1 1 1

22. Breaker, Circuit 20 Amp 741914/183835 3 2 1 0 1



25. Relay, Bosch 24 V.D.C 164032 8 3 1 1 2

*Minimum Quantity 1


BRM -KERSHAW PNEUMATIC

S. No

Brief description

Part no.

Nos per M/C



SITE STMD ZTMD

1. Label, Propel Pump 764032 1 6 0 0 0.2*

2. Label, Charge Pump 764031 1 6 0 0 0.2*

3. Valve( Emergency Selector) 732158 1 6 0 0 0.2*

4. Service Brake valve 197536 1 6 0 0 0.2*

5. Safety valve 280033 1 6 0 0 0.2*

6. Valve(Plow/Broom Lock) 138038 2 6 0 0 0.5*

7. Parking Brake Valve 197535 1 6 0 0 0.2*

8. Horn 111109 2 2 1 0 1

9. Brake cylinder 115880 3 3 1 1 1

10. Brake cylinder 229080 1 3 0 1 1

11. Wiper Motor 728031 2 6 0 0 0.5*

12. Wiper Motor 731380 1 6 0 0 0.2*

13. Pressure Gauge 712509 1 6 0 0 0.2*

14. Pressure Gauge 762684 1 6 0 0 0.2*

15. PN Cylinder(Broom/Plow Lock) 191243 4 6 0 0 0.5*

16. Hose 1.1/16” 731430 1 6 0 0 0.2*

17. Hose 7/16” 80816 1 6 0 0 0.2*

18. Hose 9/16 708163 1 6 0 0 0.2*

19. Hose, Fitting 708354 2 6 0 0 0.3*

20. Jublie Clamp Off Sizes ……. 50 2 6 10 10

*Minimum Quantity 1


ACKNOWLEDGEMENT

Following officers and staff have made their valuable contributions in finalization of the Critical Spare Parts list for Ballast Regulating Machine (Kershaw)

Railway 1. Shri Srinivasarao Kaja AEN/CPOH/RYP 2. ‘’ ‘’ Bala Krishna SSE/CPOH/RYP

RDSO 1. Shri Muslim Ahmad ARE/TM 2. ‘’ ‘’ Ravi Kumar JRE/TM

INDIAN RAILWAYSrdso.indianrailways.gov.in/works/uploads/File/Kershaw CSP...Locknut, 5/8” -11...

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