Increasing Production Effectiveness with Integrated...
Transcript of Increasing Production Effectiveness with Integrated...
© znt GmbH 2010 M3.0.03 1
Increasing Production Effectiveness
with Integrated Engineering-Solutions
PrTitle: znt-Richter en
Munich
Burghausen
Singapore
Malaysia
Dresden / Freiberg
Villach
© znt GmbH 2010 M3.0.03 2
znt Profile
• MES and EES Solutions• Vertical integration• Shop Floor Automation• ERP (SAP) integration
Totally integratedmanufacturing solutions
ERP Integration
Control layer (Equipment Integration)
ConsultingServices
On-SiteSupportServices
Analysis DesignCustomizingDevelopment
InstallationIntegration
Semiconductor & Solar Automotive Chemistry
Se&So: IT-Solutions for Production
Munich
DresdenVillach
Burghausen
Singapore
Malaysia
© znt GmbH 2010 M3.0.03 3
Domains of FAB IT Systems
Manufacturing ExecutionManufacturing Execution
WIPWIPkeep your production runningkeep your production running
EngineeringEngineering
Yield & Quality & ThroughputYield & Quality & ThroughputContinuous improvementContinuous improvement
Communication & IntegrationCommunication & IntegrationSeamless information Flow Seamless information Flow
Integration PlatformIntegration Platform
MESMESManfacturing ExecutionManfacturing Execution
SystemsSystems
EESEESEquipment Engineering Equipment Engineering
SystemsSystems
© znt GmbH 2010 M3.0.03 4
Loosely coupled System Landscape
Se&So: FAB Automation Solution Scope (Elipse) en
ERPERP
MESMES
RTD / RTSRTD / RTS
Equ IntEqu Int
SPCSPCFDCFDC
OEEOEEEPTEPT
RMSRMS
ProcessProcessdatabasedatabase
MaintenanceMaintenance
Run2RunRun2Run Equ IntEqu Int
SPCSPCFDCFDC
OEEOEEEPTEPT
RMSRMS
ProcessProcessdatabasedatabase
MaintenanceMaintenance
Run2RunRun2Run
EES domain
AMHSAMHS
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Cost / Yield Drivers
� Analyse processes
Yield - CostInspection efforts
Process stability
Scrap Throughput,material-supply
Equ-downtime
Maintenancecost
Quality
Electrical characteristics
� Transparency� central database for analysis� Create models
� flexible detection algorithms� Online calculation and
rule checks in real time
� Analyse processes� Detect deviations and bottlenecks
� central interdiction management� automatic control algorithms� Manual corrective actions
� Analyse processes� Detect deviations and bottlenecks� Control of processes within
close limits
© znt GmbH 2010 M3.0.03 6
Optimization potential of EES
PCSPCSProcess Analysis & ControlProcess Analysis & Control� SPC� FDC Fault detection
& Classification� R2R Run to Run Control� Virtual Metrology
�� EPTEPTEquipment performancetracking
�� OEEOEEoverall equipmenteffectiveness
MaintenanceMaintenance� Time based� Condition based� Preventive � Predictive
Yield CostInspection
efforts
Process stability
Scrap Throughput,material-supply
Equ-downtime
Maintenancecost
Quality
Electrical characteristics
© znt GmbH 2010 M3.0.03 7 Se&So: BISTEL Equipment Engineering System (EES)
BISTEL EES Suite
Equipment
SECS / GEMEDA /
Interface ATDI OPC other
PeakPerformance ™ Framework
Central EE DBSECS / GEM EDA /
Interface ATDI OPC other..
eRMS eMPA ePMM
PCS
eFDC eSPC eR2R eVMS
Central control and analysis Modules
© znt GmbH 2010 M3.0.03 8
SECS
Equipment
Interface A
Integration of Context Data
Manufacturing ExecutionManufacturing Execution
MESMESEngineering SystemsEngineering Systems
EESEESContext
Context
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AMHSAMHS
RTDRTDEqu Equ IntInt
ERPERP
Fully integrated Solutions
Se&So: FAB Automation Solution Scope (Elipse) en
zEDA
zsecs
zpoints
zfactoryConnect
APCAPCPPMPPMEPTEPT
RMSRMS
OEEOEE
EESEES
MESMES
© znt GmbH 2010 M3.0.03 10
Your contact at znt:
znt Zentren für Neue Technologien GmbH
Mautnerstr. 268D-84489 Burghausen
Hans MayerOffice: +49 8677 9880-44 Mobil: +49 170 922 56 19Mail: [email protected]
Gerald RampfMobil: +49 170 922 56 05Mail: [email protected]
Web: www.znt-Richter.com
Thank you for your AttentionThank you for your Thank you for your AttentionAttention
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