Incom Corporate Eng

7/30/2019 Incom Corporate Eng

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S P A I N U N I T E D K I N G D O M P O L A N D B R A Z I L I N D I A

WIND MARINE AUTOMOTIVE AERONAUTIC INDUSTRIAL

Your global partnerin composite industry


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150,000 m2of balsa and pvc

foams transformed inlast 5 years.

20,000Tons of glass fibres

proccessed in last 5years.

10,000Kits for more than

10.000 wind bladesin last 5 years.

// THE COMPANY //

Incom is a global company dedicated since 1997 to designand production of kits for the Blade Manufacturing Industry.

We process any kind of material (fiberglass, carbon, polyester, balsa, pvc, pet, pur, etc) to provide our kits

to industries as wind energy, marine or automotive.

Our main aim is to provide maximum value to our customers offering composite engineering, proved

experience and manufacturing solutions, and since our very beginnings we are focused in a proccess of

constant innovation and improvement.


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// 360 KIT SYSTEM //

INCOM introduce 360 KIT SYSTEM, that allows our customersto take a big leap in competitiveness, quality and efficiency.

INCOM 360 KIT SYSTEM is a high-end tool that allow us and our clients important cost reductions. A

powerful philosophy inspired in Lean Thinking & Manufacturing principles that superates classical relationship

model between suppliers and clients building more efficent ways to get excellent results.

0Zero unconformities in

ISO 9001 2011 audits.

0,5%Less than 0,5 % of

clients QCR s.

15,000 m2of production areas in

Europe (Spain, UK andPoland).


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// GLASS KITS //

Design, cutting and handling of all types of fabrics and glass

or carbon fibers for use as Kits in industrial manufacturing

processes of composite materials.

The most modern automatic cutting machines are able to cut large patterns with great accuracy and high

quality of finish. During this process, multilayer cutting machines, with direct collection system minimizes

manipulation and ensuring quality fabric pattern.

The formation of the Kit is done by assembling the layers and their preparation and identification. Even

the stitching is made of diferent layers in order to minimize time in a perfect mold and wound with the

protection necessary to certify the final product quality on arrival.


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// CORE KITS //

Cutting and machining of PVC, PET, SAN, foam cores and balsa

wood, assembling them in the form of kits for molding processes.

The transformation of the foam cores is performed under the strictest controls to ensure the accuracy and

quality in working areas equipped with humidity and constant temperature environments.

InCom has high technology based on CAD / CAM and 5 axis CNC machines of last generation for the cutting

and machining process of these materials with accurate and efficient results.

After the cutting and preparation process, pasting patterns are composed to facilitate their subsequent

placement in a mold. The Kit is identified for transport and use in the production area.


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Auxiliary kits ready for use. Infusion, pre-bag or any kind of kit

for improving manufacture processes.

Incom engineers, design and manufacture vacuum & infusion kits that contains all necessary components

as in-profiles, sealant barrier, coatings, vacuum bags, perforated films, etc. Our kits are manufactured

according to mould shapes, reducing cycle time, improving lay-up and increasing proper handling.

// VACUUM, INFUSION KITS //


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// COMPOSITE ASSISTANCE //

Incom colaborates closely with clients, assisting in the design

and development of all types of moulds and composite parts.

We advise our clients in their manufacturing processes of many different parts such as moulds, casing, boxesand enclosures of any size and shape. Our clients introduce us their requirements for products and we help

them with design and manufacturing.

Endless possibilities: irregular shapes, rounded corners, no sharp edges on surfaces, inert materials,

lightweight, corrosion-free, no electrical or thermal conductivity... unique solutions to meet the challenges

of our clients.

We can produce pieces using different conformation technologies of composite materials, such as compression

moulding, resin injection (RTM and light RTM) and infusion systems by vacuum resin transfer (VARTM).


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// CNC TRANSFORMATIONS //

Design, cutting and handling of all types of fabrics and glass

or carbon fibers for use as Kits in industrial manufacturing

processes of composite materials.

Consumption optimization, management and optimization shapes and patterns.


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Lean Manufacturing Implementation

JIT implementation

Cycle time reductions

New NET KIT implementation process

Microwave curing

Direct resin infusion process

Actual projects with other big European

companies and universities

Powder Bonding Fabrics for better use in

vertical moulds

System for Balsa placement in vertical moulds

Assistance in development for Blade

robot project

Rolls wide cutting and black guide stitching

Optimization for ends of rolls (5% scrap gain)

New Core materials in the market

New technologies in Machining, grinding

and CNC cutting

// R&D PROJECTS //


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// ENGINEERING //

Efficient engineering means competitive advantage.

InCom engineers team manage projects, and develope new

manufacturing strategies, material requirements, work instructions

and factory settings for the specific needs of our customers.

We offer a full suite of engineering services including structural analysis of composite materials based on the

geometry provided by customers. Our engineers use the most advanced tools of analysis, 3D CAD, analysis of

composite materials, finite element analysis, flow simulation, etc ...

Our business model is strategically oriented to create Value through knowledge, not just manufacturing cutting

patterns.


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15.000 sqm of production areas in Europe (Spain, UK

and Poland).

New expansion projects worldwide: USA, Brazil andIndia as shown in InCom Business Plan.

Permanent Team for continuous improvement, quick

adaptation to customer needs.

Internal team of highly qualified engineers and in-

house R+D investigation laboratory.

Design and manufacture of moulds for use in

manufacturing components of composite

materials.

Design, calculation and prototyping of parts and

structures made of technologies RTM, infusion or manual

molding.

CNC 5 Axis, cutting machines computerized.

State-of-the art-Computerized design and

simulation systems.

Moulding with polyester resin, fabric and cores ready

to use in the plant.

Machining of different materials, processed and

prepared.

Complex parts machined from PVC or similar.

Project management following PMI methodology.

Quality commitment:

ISO 9001 Quality Standards certifications

Tolerances according to ISO 2768 Nivel 5sigma

Traceability on-line intranet service

// RESOURCES //


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REF.140612REV

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Incom Corporate Eng

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