In-Line Measuring Systems · 2016. 3. 9. · PULCOM Σ PULCOM Σ20/ 8 PULCOM Super Σ PULCOM mini...

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In-Line Measuring Systems

Unparalleled Quality, Uptime and Reliability

Crankshaft machining line

Outer diametermeasurement

Reference surface cuttin

Nose position measurement

Cylinder block machining line

Journal semi-finishgrinding

Rear/front finish grinding

Turning

Tokyo Seimitsu (now known as ACCRETECH) took its first steps as a manufacturer of in-line measuring instru-

ments during the booming growth of Japan’s automobile industry in the 1960s.

A number of things are required in a state-of-the-art production line.

It must have unparalleled quality, ensuring that it is operational 24 hours a day, 7 days a week, 365 days a year.

ACCRETECH effectively responds to the needs of its customers for real-time control with in-process gages,

feedback control with post-process gages and feed-forward systems that integrate these two types of con-

trols. We have won high acclaim from our customers because of our comprehensive support capa-

bilities, including short delivery times, application expertise and outstanding reliability.

ACCRETECH is also known for its excellent service that is tailored to each site.

ACCRETECH has the expertise, proven track record and background as a man-

ufacturer of in-line precision measuring systems to satisfy current and

evolving requirements, including semiconductor-manufacturing

equipment.

5

Outer diametermeasurement Inner diameter

measurement

Inner diametermeasurement

Outer diameter multiple measurements

Bore hole honing

Boring for press-fitting of liner

Front/rear surfacecutting/drilling

Bore diameter manual measurement

Pin/journal finish grinding

V10+V11

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Machine Control Gages

Application Index 〉〉〉

max.2

max.2

max.2

max.2

P.26

P.34～43

P.44～45

P.46～47

P.50～51

P.52～53

P.54～55

P.54～55

P.56～60

P.67～68

P.69～70

P.71～77

P.22P.87P.87

●Amplifiers and Counters

●Measuring Heads

●New Products

max.1

max.1No. of detector inputs No. of Measuring Items Output type I/O

DELCOM300

P.88

max.1

max.2No. of detector inputs No. of Measuring Items Output type I/O

DELCOM400

Analog

max.2

max.1

DELCOM100A

PULCOM Σ

PULCOM Σ20/Σ8

PULCOM Super Σ

PULCOM mini Σ-Ⅱ

PULCOM Σ-D

PULCOM mini Σ-V

PULCOM mini Σ-V13

PULCOM

CRN-LN8/T10 Thin Outer Diameter Measuring Heads

Rear fork gages RF-05A/06A

PULCOM BG bore gages

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Product Name

Measuring ItemsPage

DELCOM

V4 V6

I/O, BCD, RS I/O, BCD, RS

PULCOM V Series

OuterDiameter

(thickness)

InnerDiameter

End Face Run-out Width TaperLevel

difference(height)

ACCRETECH offers a wide variety of sensors, measuring instruments and

equipment that meet the diverse needs of in-line measuring applications.

Grinding wheel touch monitor DELCOM 400

P.32 P.88

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In ProcessAuto Setup

(size shift function) High PrecisionEasy Setup

(Flex Finger compatible)

Functions Specifications

Post Process

V8 V10A, V11

max.4

max.4

max.32

max.32

I/O, BCD, RS I/O, BCD, RS

●

●

●

●

●

●

●

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●

●

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●

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●

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●

●

●

●

●

●

P.18 P.12

max.4

max.4

P.18

V7

I/O, BCD, RS

Σ-D ATC Run-out Detection System

Ultra-high precision wide range continuous measurementP.52

Detects invasion of chips into tool taperP.126

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Machine Control Gages

List of PULCOM V Series Units 〉〉〉

No. of detector inputs

Measuring items

Overall

Individual

Display

Use

Model

Power supply

Size and weight

　

　

　

Judgm

ent outputM

ain featu

res

PULCOM V4

In-process only Also post-process (2 measuring items)

Max. 2

Max. 2

–

IndicatorLCD character

(simultaneous display)

○

Option

○ (External grade with option)

○ (function)Option (maximum, minimum, peak to peak)

OptionAnalog output RS-232C, BCD

–

–

–

○

–

–

85 ～ 250 V AC, 30 VA

170W × 240D × 150H mm, 3 kg

PULCOM V6

Post-process only

Max. 2

Max. 2

–

Max. 7 (1 measuring item)Max. 10 (2 measuring items)

3 colors 7 seg LEDLCD character


○

–


OptionOption (maximum, minimum, peak

to peak, non-simultaneous)

Option (RS-232C, BCD)

–

–

–

○

–

–

85 ～ 250 V AC, 30 VA

170W × 240D × 150H mm, 3 kg

PULCOM V7

In-process / post process

Max. 4 (2/4 channel type)

Max. 4

○

Indicator and FL character display


○

Option


Option (max., min., peak-to- peak)

Option (RS-232C, BCD, printer)

Option

Option

–

○

–

–

85 ～ 250 V AC, 50 VA

287W × 325D × 159H mm, 7 kg

PULCOM V8

In-process / post-process


Max. 4

○

LED character display and FL character display


○

Option



Option (RS-232C, BCD, printer)

Option

Option

–

○

–

–

85 ～ 250 V AC, 50 VA

287W × 325D × 159H mm, 7 kg

Auto master set

Zero shift

Grade

Storage

Data output

Size shift

I/O monitor

PC card

Statistical processing

Temperature correction

Roundness measurement

Max. 6 (1 measuring item)Max. 9 (2 measuring items)

Example20 outputs: 1 simultaneous process5 outputs (each): 4 simultaneous processes

Max. 20Example20 outputs: 1 simultaneous process5 outputs (each): 4 simultaneous processes

Max. 20

The PULCOM V series consists of electric micrometer controllerswith an extensive standard application range that enable a variety ofCPU-based data processing.

Series

PULCOM V6

PULCOM V7

PULCOM V8

PULCOM V4

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0Diameter (outer dia. measurement)Diameter (inner dia. measurement)

0

+NG

P0P1

P2P3

P4 (Sizing)

S-CUT

OK1OK2

OK3–NG

4 (can be increased to max. of 32)

Max. 32

○

Same as PULCOM V8 (Group unit output for 4 or more measurements)

○

Option



Option

Option

Option (two sensor inputs)

○

Option

Option (Meas. conditions, data and work figures are stored)

PULCOM V10A

In-process & post-process

Standard: VGAOption: RS-232C, BCD

85 ～ 250 V AC, 50 VA

287W × 328D × 159H mm, 7 kg

6.5” TFT color LCD touch panel

PULCOM V11

Detector expansion unit for V series

4 per unit

24V DC, 0.5A

63W × 325D × 158H mm, 3 kg


Power supply

Size and weight

Use

Model

Output Format

Example of in-process four-point switching

Example of five-rank switching in post process

Display of measuring items and results, workpiece diagram;

Can display meter for in-process use

PULCOM V10APULCOM V11

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Machine Control Gage Systems

List of Control Units/Measuring Heads 〉〉〉

Measuring Heads

●Outer Diameter/Outer Width

●Inner Diameter/Inner Width

Model

PULCOM Opto

PULCOM Σ

PULCOM Σ-V

Groove Type External

Dia. Measuring Head

S15AS30AS60BΣ

Σ8Σ20Super Σ

Mini Σ -II

Mini Σ -V

Mini Σ -V13

CRN-LN8CRN-T10

0.15 – 15 mm

0.3 – 30 mm

0.6 – 60 mm

1 – 140 mm

1 – 140 mm

1 – 140 mm

1 – 65 mm

1 – 50 mm

1 – 50 mm

1 – 50 mm

35 – 65 mm (finger change)

10 – 65 mm (finger change)

E-LC-S600B

E-LC-S600

E-LC-S600

V4, V6, V7, V10A

V7, V8, V10A (with size shift)


V4, V6, V7, V8, V10A

V4, V6, V7, V8, V10A

V4, V6, V7, V8, V10A


V7, V10A (with size shift)


Measuring range

–

7 mm

20 mm

–

–

–

13 mm

8 mm

10 mm

Size shift range Applicable control unit

Model

Bore gage

Rear fork gage

BG-10ABG-09BG-04BG-03BG-140RF-05A

RF-06A

10 – 100 mm

3 – 100 mm

14 – 100 mm

14 – 100 mm

20 – 120 mm (Continuous 10 mm)

1.5 – 14 mm (oscillating)

10 – 34 mm (stationary)

1.5 – 14 mm (oscillating)

10 – 34 mm (stationary)

V6, V8, V10A

V6, V8, V10A

V8, V10A

V8, V10A


V4, V7, V10A

V4, V7, V10A

V4, V7, V10A

V4, V7, V10A

Measuring range Applicable control unit

●Thickness/Positioning

Model

PULCOM Γ Γ V4, V6, V7, V8, V10A

Max. measuring range

Max. 7.2 mm

Stroke Applicable control unit

–

Control Units

Model

PULCOM V V4V6V7V8V10A

Output TypeNo. of Inputs

○

–

○

Also possible

○

In Process

1.2

1.2

2.4

2.4

4

Also possible (only 2 measuring items)

○

Also possible

○

○

Post Process

Control Unit Functions

V4V6V7,8V10A

PULCOM Infinite

point

Standard

–

OPT

OPT

Standard

Standard

Standard

Standard

OPT

OPT

OPT

OPT

W is standard, P is OPT

OPT

OPT

OPT

OPT

OPT

Standard

Standard

Standard

Standard

Standard

Standard

OPT

–

OPT

OPT

–

–

OPT

OPT

–

–

OPT

OPT

OPT

OPT

OPT

OPT

OPT

OPT

OPT

OPT

–

–

OPT

OPT

–

–

–

OPT

Increased zero adjust

range

External input grade

Memory Auto master

set

Retract

check

Zero shift Size shift Tolerance

switch

BCD/Binary

output

RS-232

output

Statistical

processing

Temperature

compensation

*1: Cable optional *2: Relay output optional

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PULCOM ΣSeries Measuring Unit Functions

Cylindricity

Outer diameter

Outer width

Cyl. Run-out

outer dia. change-over

Spline outer dia

outer width

Cylindricity

Inner diameter

Inner width

Spline inner dia inner width

Σ

Σ -OD-RΣ -OD-ARΣ s- OD-ARΣ8-OD-ARΣ20-OD-ARSuper ΣMini Σ -IIMini Σ -II-OD-ARΣ -ODMini Σ -II-OD-ARΣ -OD-SΣ -OD-SARΣ -IDΣ -ID-RΣ -ID-ARΣ s-ID-ARΣ8-ID-ARMini Σ -II-ID-ARΣ -ID-SAR

107□B

112□B

116□B

109□B

809□B

416□B

715□

507□A

516□A

115□B

515□A

111□B

119□B

113□B

114□B

118□B

108□B

808□B

518□A

120□B

○

○

○

○

○

○

○

○

○

○

○

–

–

○

○

○

○

○

○

–

–

–

–

–

–

–

–

–

–

–

–

○

○

–

–

–

–

–

–

○

○

–

–

–

–

–

○

○

–

○

○

○

–

○

–

–

–

–

–

–

–

○

–

–

–

–

–

–

–

–

–

–

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–

○

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–

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–

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○

○

○

○

–

–

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–

○

○

○

○

○

○

–

–

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○

–

–

○

–

–

–

–

–

–

–

–

○

○

–

–

–

–

○

–

–

–

○

–

○

○

○

○

○

○

–

○

–

–

○

○

–

–

–

–

–

○

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

○

–

–

–

–

–

–

–

–

–

–

–

–

○

–

–

–

–

–

5 – 140 mm

1 – 140 mm

1 – 140 mm

1 – 140 mm

1 – 140 mm

1 – 140 mm

5 – 65 mm

1 – 50 mm

1 – 50 mm

5 – 140 mm

1 – 50 mm

5 – 140 mm

1 – 140 mm

5 – 140 mm

3 – 120 mm

3 – 120 mm

3 – 120 mm

3 – 120 mm

1 – 50 mm

3 – 140 mm

Model No. Workpiece

Continuous Not continuous None Electric Air 1 (6P) 2 (6P, 6P) 2 (6P, 8P) 2 (8P, 8P)

Retract Output Measuring

rangeE-TS-Model

Cylindricity

Outer diameter

Outer width

Mini Σ -V-ODMini Σ -V-OD-ARMini Σ -V13- OD-AR

515□

516□

316□

○

○

○

–

–

–

–

–

–

–

–

–

–

○ ○

–

–

–

○

○

–

–

–

○

–

–

–

1 – 50 mm

1 – 50 mm

1 – 50 mm

Model No. Workpiece

Continuous Not continuous None Electric Air 1 (6P) 2 (6P, 6P) 2 (6P, 8P) 2 (8P, 8P)

Retract Output Measuring

rangeE-TV-Model

(double action)

CylindricityOuter diameter Outer width

Σ -D416□

○ ーーー ○ (double action) Only 1 - 140 mm

Model No. Workpiece

Continuous Notcontinuous None Electric Air

RetractOutput

Measuring

rangeE-TD-

Model

■ Usage Guidelines

●Keep your hand away from the measuring head whenit is advanced (moved down) or retracted (moved up)as it may get caught between the hydraulic cylinderor other part, resulting in injury.Make sure that the unit and the machine on which it is installed are

not operating before performing work on the unit.

●Keep your hand away from the measuring head styluswhen it is moving to avoid injury.Make sure that the unit and the machine on which it is installed are

not operating before performing work on the unit.

●Do not operate under any circumstances when themeasuring unit or control unit is malfunctioning. “Malfunctioning” includes all situations in which the ready signal is

Off.

●Do not subject the unit to shock.Be careful when handling the unit as application of severe shock or

dropping it may cause it to break down.

●Handle the cable with care.Route the cable so that it will not be smashed or damaged by chips or

other moving objects. Secure the cable so that it will not be pulled or

rub against parts when the head moves. The cable should be 200mm

or more away from other power supplies and routed through a sepa-

rate duct.

●Do not open the measuring head cover or other partsunder any circumstances.Do not loosen or rotate any clamp screws, adjustment screws or

other screws unless following specific instructions.

●Consult with ACCRETECH in advance before takingthe unit to a different country to ensure compliancewith applicable regulations and laws.The unit should not be taken out of the country in which it is sold with-

out consulting with ACCRETECH. We cannot be responsible for any

problems when it is taken to a different country without advance

notice.

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Series

Machine Control Gage Control Units

〉〉〉

■ Expanded screen configuration

Workpiece diagram/Measuring result display

Measuring item display Measuring result display SPC display

Machining status display Roundness display Self diagnosis function Multiple language display (Japanese,English, Chinese, Korean)

Standard type Reverse type Large needle type Large needle type (dual display)

In-process & Post-process bothwith indicator control units

Introducing a new model with a detachable monitor!! Plus the standard model.These models meet all your needs.

AIn-process & Post-process bothwith indicator control units

S

V10A

Standard type Detachable monitor type

V11

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■ Main Optional Units

Specifications

E - P V 1 5Model

Display

Display items

Display range

Resolution

Display unit

No. of detectors

No. of measured items

Input method

Judgment output

Multiplication calibration

Sampling speed

RS-232C

Printer output

Changing of program

Memory function

Waterproof standard

CE marking

Size and weight (V10A)

6.5” TFT color LCD

Measured results, list of items

(meter display for in-process)

Changeover between ±50μm, ±100μm, ±250μm,

±500μm, ±1000μm, ±2500μm and ±5000μm

0.01μm, 0.05μm, 0.1μm, 0.5μm, 1μm

Select μm, mm or inch

4

Max. 32

Touch panel/shift key

Standard: I/01 (I/03 when insufficient)

Key input

1ms or less

Standard

Standard

Key operation after CF card is input

Option

IP54

Individual

298(W) × 315(D) × 159(H) mm, 7kg

(mounting dimensions same as U2000A)

● In-line roundness function

● BCD/binary input/output function

● RS232C input/output function

● Memory function (Max., min., point-to-point values)

●Workpiece diagram display function

● In-process machining status display (with defective machining,

excessive machining time and output functions)

● Temperature compensation

● External zeroing

● Size shift function

● Auto calibration

● Abbreviated wiring

● Analog output function

● P100 (Integral) function

● Thermal printer compatible with graphic functions

● Temperature sensor

● CF card (with PC card folder)

Intelligent Judgment ControlSPC control (post process) and display and output of ellipticality, chatter-

ing judgment and machining status (in-process) provide high added value.

Multipoint MeasurementHardware that allows connection of a maximum of 4 judgment heads

and software that permits a maximum of 32 items to be measured pro-

vide the optimum configuration for simultaneous parallel processing.

Dramatically Enhanced Operational EaseA 6.5 inch bright TFT color LCD with a touch panel has been adopted for

the display unit. This dramatically enhances operational ease. Simply

touch the screen you wish to set or change when making adjustments or

performing other operations.

Many More Display FunctionsReal-time graphic display for in-process judgment enables machining

status to be determined at a glance, simplifying discovery of problems

(signal can be optionally output in the event of a problem). The machin-

ing status can be replicated when a defective workpiece is discovered in

a subsequent process, simplifying analysis of the cause of the defect.

For post-process judgment, the display can be tailored to the functions

used (e.g. overall display of all judgment items and statistical processing

display).

Meter DisplayMachining status can be displayed on the LCD for in-process measure-

ment, providing a realistic view of machining conditions.

More Standard FunctionsThe V10 has a variety of standard functions, including auto mastering,

operational expression input, smoothing and extended range

display/high resolution.

Overall Data DisplayDisplay of a workpiece diagram, judgment items and judgment results

on a single screen facilitates judgment of the current status.

Supports 4 LanguagesThe display can be switched to Japanese, English, Chinese or Korean

so it can be used easily overseas.

Size Shift Function for Multi-Product Lines(Option)Combing this unit with an extended range measuring head enable judg-

ment of multiple axis workpieces without changing the setup. A maxi-

mum of 1,280 size shift settings can be registered.

In-Line Roundness (Option)Roundness can be measured during or after machining. Roundness

results are displayed as polar coordinates and output as an OK or NG

judgment. The provision of an FFT analysis function facilitates judgment

of chattering and a regular diameter distorted circle, too.

Detachable Front Panel (V10S)The front panel is detachable so you can position it so it is easy for the

operator to use. The control panel is built-in to the main unit.

■ Features

■ Optional Functions

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■ V10A Outer Appearance/Dimensions Diagram

66.1170

157

( 8.5 )8.5

1159

287

270

327.6312.3

( 76.2 )

Built-in CFcard connector

LCD touch panelBuilt-in printer connector

4-M5, depth 5 (for installation)

VGA connector

RS-232C connector

Temperature sensor connectors x 2

Measuring head connector x 4

I/O slot View from A

POWER

SETUP AUTO FCTN +SHIFT -SHIFT

ACCRETECH

SLOT3SLOT2SLOT1OPTION

TEMP 2

TEMP 1

VGARS-232C

POWER

OFF

ONFUSE

G4

G3

G2

G1

I/O 1

A

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■I/O-1 Input/Output Signals

Signal nameSignal nameIndividual judgment Gr. 1 startIndividual judgment Gr. 2 startIndividual judgment Gr. 3 startIndividual judgment Gr. 4 startIndividual judgment Gr. 1 resetIndividual judgment Gr. 2 resetIndividual judgment Gr. 3 resetIndividual judgment Gr. 4 resetAuto master Gr. 1 commandAuto master Gr. 2 commandAuto master Gr. 3 commandAuto master Gr. 4 command

Input common terminal (COMMON)

Meas. 1

Meas. 2

■I/O-2 Input/Output Signals (Optional)

InputOutput

BCD output 1 × 10n

BCD output 2 × 10n

BCD output 4 × 10n

BCD output 8 × 10n

BCD output 1 × 10n + 1








Over"–" polarityData validOutput signal common terminal (COMMON)

Standard port for basic functions(1) Connector: 57E-30500-D76 (50P, made by DDK)(2) Cable: Provided with 6m shielded wire cable, outer diameter φ12.4(3) Output specifications: Select open collector or open drain(4) Pin arrangement

Expansion port for BCD/binary data output(1) Connector: 57E-30360-D76 (36P, made by DDK)(2) Cable: Provided with 6m shielded wire cable, outer diameter φ10.8(3) Output specifications: Select open collector, open emitter or open drain(4) Pin arrangement

No.3435363738394041424344454647484950

ID Gray 4Gray 5Gray 6Gray 7Gray 8Gray 9

Gray 10White 1White 2White 3White 4White 5White 6White 7White 8White 9

White 10

No.123456789101112131415161718192021222324252627282930313233

IDPink 1Pink 2Pink 3Pink 4Pink 5Pink 6Pink 7Pink 8Pink 9Pink 10Yellow 1Yellow 2Yellow 3Yellow 4Yellow 5Yellow 6Yellow 7Yellow 8Yellow 9Yellow 10Green 1Green 2Green 3Green 4Green 5Green 6Green 7Green 8Green 9Green 10

Gray 1Gray 2Gray 3

Overall OK outputOverall NG outputAuto master complete outputAuto master NGMeas. prep. complete output (READY)Retract OKAll judgment complete outputJudgment complete outputCPU Run

All auto master complete outputN.C.Output signal common terminal (COMMON)

●Make sure to ground the shielded wiring.●Do not connect any terminals to the empty 　items.●Input signal: 10mA or less per signal.●Output signal: Use at DC24V, 40mA or less.

(*1) Example of a sizing instrument with post.(*2) Example of 4 items of post

Meas. 1

Meas. 2

Meas. 3

Meas. 4

(*2)(*1) –NGOK3OK2OK1+NG –NGOK3OK2OK1+NG–NGOK3OK2OK1+NG–NGOK3OK2OK1+NG

SZ4SZ3 SZ2SZ1SZ0–NG

OK3OK2OK1+NG

Signal nameSignal nameInputOutput

No.18192021222324252627282930313233343536

IDYellow 8Yellow 9

Yellow 10Green 1Green 2Green 3Green 4Green 5Green 6Green 7Green 8Green 9

Green 10Gray 1Gray 2Gray 3Gray 4Gray 5Gray 6

No.123456789

1011121314151617

IDPink 1Pink 2Pink 3Pink 4Pink 5Pink 6Pink 7Pink 8Pink 9

Pink 10Yellow 1Yellow 2Yellow 3Yellow 4Yellow 5Yellow 6Yellow 7


Measurement 1 requestMeasurement 2 requestMeasurement 3 requestMeasurement 4 request

Input common terminal (COMMON)Data acceptN.C.N.C.N.C.N.C.N.C.N.C.N.C.N.C.N.C.

Over signal μmMeasuring item resolution μm

1

2

3

4

5

6

7

8

9

10

Example: Pink 7

Insulation color: Pink

7

■I/O Cable Identification

(Common for I/O-1, I/O-2 and I/O-3)

10.00 or more10.00 or more

100.00 or more100.00 or more1000 or more

0.010.050.10.11

* The above is an ordinary example. The relationship between the signals and pin numbers may change depending upon the specifications.

* The above is an example for BCD output specifications. The relationship between the signals and pin numbers may change depending upon the specifications.

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■Power Source

　　

* Make sure to ground shielded wire.

■RS-232C Communication Functions (options)

(3) Allocation of pin numbers and signals

■RS-232C Cable (optional)(1) Cable: AWG#28 twisted pair braided shield, UL2464(2) Connector: Control unit side: 9-wire male (#4-40 inch)

External device side: 25-wire male (M2.6 mm)(3) Connection diagram

* The RS-232C cable is not included in the RS-232C communication option. If required, please separately order.

Outline

Complies with EIA, RS-232C, JIS-C6361All duplexAsynchronousDTEASCII7 or 8 bits1 or 2 bitsEven, odd, none150, 300, 600, 1200, 2400, 4800, 9600, 19200

Powersource

1

3

2

Black

White

Yellow/Green/Shielded

Pin No. Wire Color

(1) Power source voltage: AC85 - 250V(2) Power consumption: 50VA Max.(3) Connector: HS16P-3 (made by Hirose Electric)(4) Cable: Provided with 6m 3-wire cabtyre, Outer diameter φ8.4mm

(1) Connector: D-sub 9-pin connector (male), inch threads(2) Communication specifications

Communication standardCommunication methodSynchronizationDTE/DCE classificationTransmission codeData bit lengthStop bit lengthParity checkBaud rate (bps)

Pin No.123456789

Pin No.123456789

Frame

D-Sub 9-wire D-Sub 25-wireMale

Cross wiring

Signal name(NC)RDTD

DTRGNDDSRRTSCTS(NC)

Signal direction –

InputOutputOutput

–Input

OutputInput

–

Not usedReceive dataTransmit dataData terminal ready (Turned On when power goes On)Signal groundData set ready (Operation can be performed when On)Request to send (Turned On when power goes On)Can transmit (Operation can be performed when On)Not used

■PULCOM V11 Detector Expansion Unit (Option)

COM

+24Ｖ

Signal

Powersource

(1) Power Source Voltage: DC24V ±10% Power consumption: 12W Current consumption: 0.5A or less Connector: FGG.OB.303.CLAD42 (LEMO), V11 side Cable: Provided with 6m 2-wire shielded cable, outer diameter φ3.8mm Shielded wire: Provided with ground wire

Wire Color

Orange

White

N.C.

Pin No.

1

2

3

Remarks

Conductor: 12 wires/0.18 mm

(2) High-Speed Serial OutputConnector: TM20P-66P module plug (Hirose)Cable: Provided with 0.5m twisted pair cable, outer diameter φ4.8mm(3) Outer Appearance Diagram

Pin No.12345678

2022

Frame

325.8

313.4

67.217076.2

Min. 154

12

157.

8

37

63

157

4-M5 (for installation)

A3

G1

Arrow A

B

AG4

LINK

G3OUT

IN

24V

OFFG2

ON

7

2

2

2

2

1

Specifications

4

Max. 7 units

High-speed serial transmission (11 Mbps)

100m

0 - 40°C90% or less (no condensation)

Option

Independently provided

63(W) × 325(D) × 158(H) mm3 kg

E-PV11Model

Max. No. of detectors

No. of connectable V10

Input/output signals

Connection distance

Ambient usage temperature

Ambient usage humidity

Size shift function

CE marking

Outer appearance

Weight

Note 1: Adequate measures have been taken against noise in this product, but a dedicated power source and noise filter should be used to maximize system reliability.

Note 2: A power output is provided to enable power to be supplied to a separate V11.Power can be supplied to a maximum of 4 units from one dedicated power supply.

Note: A blank cover is provided for the measuring head connector(s) that are not connected due to the specifications.

Signal nameSignal nameOutputInput

No.2627282930313233343536

IDGreen 6Green 7Green 8Green 9


No.12345678910111213141516171819202122232425

IDPink 1Pink 2Pink 3Pink 4Pink 5Pink 6Pink 7Pink 8Pink 9Pink 10Yellow 1Yellow 2Yellow 3Yellow 4Yellow 5Yellow 6Yellow 7Yellow 8Yellow 9Yellow 10Green 1Green 2Green 3Green 4Green 5



Measurement 4 workpiece passMeasurement 3 workpiece passMeasurement 2 workpiece passMeasurement 1 workpiece pass

N.C.N.C.Output signal common terminal (COMMON)

Workpiece select input (BCD 4 × 101 )Workpiece select input No. 1 or (BCD 1 × 100 )Workpiece select input No. 3 or (BCD 4 × 100 )Workpiece select input No. 4 or (BCD 8 × 100 )Workpiece select input No. 5 or (BCD 1 × 101 )Workpiece select input No. 6 or (BCD 2 × 101 )Measurement 1 memory resetMeasurement 2 memory resetMeasurement 3 memory resetMeasurement 4 memory reset

Measurement 1 external synchronizeMeasurement 2 external synchronizeMeasurement 3 external synchronizeMeasurement 4 external synchronize

Workpiece select input No. 2 or (BCD 2 × 100 )N.C.N.C.N.C.N.C.Input common terminal (COMMON)

Expansion port for optional function control signals(1) Connector: 57E-30360-D76 (36P, made by DDK)(2) Cable: Provided with 6m shielded wire cable, outer diameter φ10.8(3) Output specifications: Select open collector or open drain(4) Pin arrangement

* The above is an example when the optional workpiece change and memory function are provided. The relationship between the signals and pin numbers may change depending upon the specifications.

Machine

ControlG

ages

17

■ Product Code

Product Code

0930180 PULCOM V10A with E-PV15 O.C

0930181 PULCOM V10A with E-PV15 O.D

0930182 PULCOM V10A with E-PV15 O.C CE-MARK

0930183 PULCOM V10A with E-PV15 O.D CE-MARK

Product Name

Product Code

Options

0930117 BCD/Binary (open collector) output function

0930118 BCD/Binary (open emitter) output function

0930103 BCD/Binary (open drain) output function

0930104 Analog data output function

0930105 High-speed communication board HLS

0930106 RS-232C output function

0930107 RS-232C cable

0930108 PULCOM data link software (for V10)

0301006 Size shift function (4CH hardware only)

0301007 Size shift function up to 6D (software only)

0930112 Size shift function 7D-20D (software only)

0930109 Size shift function over 21D (software only)

0930110 Auto calibration

0930114 Measurement items (more than 5 items, 1 item at a time)

0930115 Memory (internal synchronization, auto synchronization)

0930116 Memory (external synchronization)

0930111 P100 (internal synchronization, auto synchronization)

0930113 P100 (external synchronization)

0930123 Memory (for post-process)

0930124 External auto zeroing function

0930121 Roundness measuring function (polar coordinate display, FET analysis)

0930122 Statistical processing (no judgment output)

0930125 Statistical processing (with output)

0930126 Workpiece change function (tolerance switching)

0930127 Workpiece diagramming

0930128 Average calculation

0930129 Repeat counter tool compensation

0930130 Indicator provided

0930131 RUN signal

0930132 In-process work condition display

0930135 Infinity function

0930133 External grade

0930134 Zero shift signal point shift/external shift

0930136 Zero shift

0930140 Temperature compensation

0937915 Temperature (for coolant, installation diameter φ10)

0937925 Temperature sensor (for workpiece surface temperature, installation diameter φ11)

0937930 Temperature sensor (for workpiece surface temperature, installation diameter φ10)

0328220 Record paper for printer (12 rolls)

0345589 PC card (Compact flash + PC card holder type)

0345591 Touch panel protective sheet (5 sheets/pack)

0930141 Tilt type amplifier stand

0930250 Printer (Japanese specifications) CT-S300-PJ100S

0930251 Printer (USA specifications) CT-S300-PF120F

0930252 Printer (European specifications) CT-S300-PF230S

0930253 RP8080T (Recording paper for CT-S300, 10 rolls)

Product Name Product Code

0301013 I/O 1 board (open collector)

0301010 I/O 1 board (open drain)

0341202 I/O 1 cable 6M

0930142 I/O 1 cable custom length


0301014 I/O 2 board (open emitter)


0341200 I/O 2 cable 6M

0341201 I/O 2 cable custom length (approx. 1M)



0930143 I/O 3 board (for input only)

0930144 I/O 3 cable 6M


0930090 MINIAX counter board (2-channel)

0930148 Power cable 6M

0930155 Power cable custom length

0930156 Custom software development (at quoted production cost)

0930145 Conditions file (at quoted production cost)

0930146 Modified specification sheet (at quoted production cost)

0930157 PULCOM V11 E-PV11

0930158 V11 size shift function

0930152 24 V power cable 6M

0930159 24 V power cable custom length (approx. 1M)

0930154 V11 termination cable

0930161 V11 power cable for inline connection 0.5 M

0930162 V11 power cable for inline connection 1 M



0930163 V11 power cable for inline connection custom length

0341219 V11 connection cable 0.5 M

0930165 V11 connection cable 1 M



0930168 V11 connection cable custom length (approx. 1M)

0930169 V11CE marking compliant

0930160 V11 24 V power supply unit 30 W




Product Name

Product Code

0930184 PULCOM V10A with E-PV15-S O.C

0930185 PULCOM V10A with E-PV15-S O.D

0930186 PULCOM V10S with E-PV15-S O.C CE-MARK

0930187 PULCOM V10S with E-PV15-S O.D CE-MARK

Product Name

Machine

ControlG

ages

18

Series


〉〉〉

■ Optional Functions● BCD/binary output function

● RS232C input/output function

● Memory function (P-type memo-

ry, W-type memory)

● External auto-zero function

● Size shift function

● Auto calibration

● External grade function

● Tolerance changeover function

● Zero shift function

● Smoothing function

● Calculating input function

● Repeat counter function

● Dimension error detect function

● BCD judgment output function

In-Process・Post-Process Indicator Control Units

Intelligent Judgment ControlThe V7 and V8 have a variety of standard calculation and compensation

functions. A host of optional software allows numerous functions to be

added.

In-Process/Post-Process UseTwo models are available: the V7 for in-process machining (analog

meter model), and the V8 for post-process applications (LED digital

model). However, both models can be used for in-process machining

and post-process applications.

Multipoint Measurement with 4-ChannelSimultaneous Parallel ProcessingThe provision of 2 or 4 input detectors enable simultaneous parallel/cal-

culation processing and overall judgment processing for a maximum of

four items.

Expanded Display FunctionsThe V7 for in-process machining has a large analog meter and digital

display.

The V8 for post-process applications is equipped with an LED digital

meter.

Dramatically Enhanced Operational EaseA rotary switch facilitates intuitive operation. In addition to easy setting of

various conditions and display of compensation values, a fluorescent

display facilitates one-glance confirmation of measured values and

results.

Compatible with PULCOM U2000AThe units can be used to replace the U2000A in most cases.

Superior Maintenance EaseThe provision of a large-capacity battery provides long life.

■ Features

PULCOM V7

PULCOM V8

Machine

ControlG

ages

19

Specifications

PULCOM V7 PULCOM V8Model

Application


No. of simultaneous processing inputs

Judgment inputs

Display

Main functions

Power supply

Waterproof standard

Size and weight

Overall

Individual

Auto master set

Zero shift

Grade

Memory

Data output

Statistical processing

Size shift

In-process/post-process


Max. 4

○

Max. 20

Example 20 outputs: 1 simultaneous process

5 outputs (each): 4 simultaneous processes

Indicator

Fluorescent character display


○

Option


Option (Max., min., peak-to-peak)

Option

RS-232C, BCD, printer

Option

Option

40 dimensions/1 judgment, 160 dimensions/4 judgments

85 – 250V AC, 50VA

IP54

287(W) × 325(D) × 159(H)mm, 7 kg

In-process/post-process


Max. 4

○

Max. 20

Example 20 outputs: 1 simultaneous process

5 outputs (each): 4 simultaneous processes

LED character display

Fluorescent character display


○

Option


Option (Max., min., peak-to-peak)

Option

RS-232C, BCD, printer

Option

Option

40 dimensions/1 judgment, 160 dimensions/4 judgments

85 – 250V AC, 50VA

IP54

287(W) × 325(D) × 159(H)mm, 7 kg

■ Outer Appearance/Dimension Diagram

Character display Rotary switch

Analog meter Key switch Printer connector

PASS

POWER

DATA-SCAN SYNCREADYNGOK

μｍ

10

0

1020

30

40

50

SETESC

CLR/NextPage

PrevPage

1 2 3 4 5 6 7 8 9 0 0 0 0 0 0 0 0 0 0

0000000000987654321

G4

G3

G2

G1

MTN. AUTO

M4

M3

M2

M1

Character display Rotary switch

Printer connectorKey switch LED character display

PASS

POWER

DATA-SCAN SYNCREADYNGOK

DATARANK+NGOK-NG

SETESCCLR/Next

PagePrevPage

1 2 3 4 5 6 7 8 9 0 0 0 0 0 0 0 0 0 0

0000000000987654321

G4

G3

G2

G1

MTN. AUTO

M4

M3

M2

M1

A

4-M5, Depth 5 (for installation)

Screw holes on surfaces other than bottom are not used for installation.

I/O slotsMeasuring head connectors

RS-232C connectorA View

FUSE

ON

OFF

POWER

RS-232C

I/O 2 I/O 3I/O 1

G1G2

G4 G3

34.5

17.4 66.176.2 170(MIN 90)312.3

115

7

159

34.5

68.0

287270

PULCOM V7

PULCOM V8

Machine

ControlG

ages

20


Signal nameSignal name

Meas. 1

Meas. 2


InputOutput

BCD output 1 × 10n

BCD output 2 × 10n

BCD output 4 × 10n

BCD output 8 × 10n










Over"–" polarityData validOutput signal common terminal (COMMON)



No.3435363738394041424344454647484950

IDGray 4Gray 5Gray 6Gray 7Gray 8Gray 9

Gray 10White 1White 2White 3White 4White 5White 6White 7White 8White 9

White 10

No.123456789101112131415161718192021222324252627282930313233

IDPink 1Pink 2Pink 3Pink 4Pink 5Pink 6Pink 7Pink 8Pink 9Pink 10Yellow 1Yellow 2Yellow 3Yellow 4Yellow 5Yellow 6Yellow 7Yellow 8Yellow 9Yellow 10Green 1Green 2Green 3Green 4Green 5Green 6Green 7Green 8Green 9Green 10

Gray 1Gray 2Gray 3

Overall OK outputOverall NG outputAuto master complete outputAuto master NGMeas. prep. complete output (READY)Retract OKAll judgment complete outputJudgment complete outputCPU RUN

All auto master complete outputN.C.Output signal common terminal (COMMON)

●Make sure to ground the shielded wiring.●Do not connect any terminals to the empty

items.●Input signal: 10mA or less per signal.●Output signal: Use at DC24V, 40mA or less.(*1) Example of a sizing instrument with post.(*2) Example of 4 items of post

Meas. 1

Meas. 2

Meas. 3

Meas. 4

(*2)(*1) –NGOK3OK2OK1+NG –NGOK3OK2OK1+NG–NGOK3OK2OK1+NG–NGOK3OK2OK1+NG

SZ4SZ3 SZ2SZ1SZ0–NG

OK3OK2OK1+NG

Signal nameSignal nameOutputInput

No.2627282930313233343536

IDGreen 6Green 7Green 8Green 9


No.123456789

10111213141516171819202122232425

IDPink 1Pink 2Pink 3Pink 4Pink 5Pink 6Pink 7Pink 8Pink 9Pink 10Yellow 1Yellow 2Yellow 3Yellow 4Yellow 5Yellow 6Yellow 7Yellow 8Yellow 9Yellow 10Green 1Green 2Green 3Green 4Green 5



No.18192021222324252627282930313233343536

IDYellow 8Yellow 9Yellow 10Green 1Green 2Green 3Green 4Green 5Green 6Green 7Green 8Green 9Green 10

Gray 1Gray 2Gray 3Gray 4Gray 5Gray 6

No.1234567891011121314151617

IDPink 1Pink 2Pink 3Pink 4Pink 5Pink 6Pink 7Pink 8Pink 9

Pink 10Yellow 1Yellow 2Yellow 3Yellow 4Yellow 5Yellow 6Yellow 7


Measurement 1 requestMeasurement 2 requestMeasurement 3 requestMeasurement 4 request

Input common terminal (COMMON)Data acceptN.C.N.C.N.C.N.C.N.C.N.C.N.C.N.C.N.C.Over signal μ Output range μ Resolution μ


Measurement 4 workpiece passMeasurement 3 workpiece passMeasurement 2 workpiece passMeasurement 1 workpiece pass

N.C.N.C.Output signal common terminal (COMMON)

Workpiece select input (BCD 4 × 101 )Workpiece select input No. 1 or (BCD 1 × 100 )Workpiece select input No. 3 or (BCD 4 × 100 )Workpiece select input No. 4 or (BCD 8 × 100 )Workpiece select input No. 5 or (BCD 1 × 101 )Workpiece select input No. 6 or (BCD 2 × 101 )

Memory circuit 3 resetMemory circuit 4 reset

Memory circuit 1 external synchronizeMemory circuit 2 external synchronizeMemory circuit 3 external synchronizeMemory circuit 4 external synchronize

Workpiece select input No. 2 or (BCD 2 × 100 )N.C.N.C.N.C.N.C.Input common terminal (COMMON)

Expansion port for optional function control signals(1) Connector: 57E-30360-D76 (36P, made by DDK)(2) Cable: Provided with 6m shielded wire cable, outer diameter φ10.8(3) Output specifications: Select open collector or open drain(4) Pin arrangement

1

2

3

4

5

6

7

8

9

10

Example: Pink 7

Insulation color: Pink7


(Common for I/O-1, I/O-2 and I/O-3)

Meas. No. 1 judgment start commandMeas. No. 2 judgment start commandMeas. No. 3 judgment start commandMeas. No. 4 judgment start commandMeas. No. 1 judgment resetMeas. No. 2 judgment resetCircuit No. 1 memory resetMeas. No. 1 auto master commandMeas. No. 2 auto master commandMeas. No. 3 auto master commandMeas. No. 4 auto master commandCircuit No. 2 memory resetAnalog meter select 20

Analog meter select 21

Meas. No. 3 judgment resetMeas. No. 4 judgment resetInput common terminal (COMMON)

9.9919.9999.9

199.9999

1999

0.010.010.10.111

10.00 or more20.00 or more100.00 or more200.00 or more1000 or more2000 or more

* The above is an ordinary example. The relationship between the signals and pin numbers may change depending upon the specifications.

* The above is an example for BCD output specifications.The relationship between the signals and pin numbers may change depending upon the specifications.

* The above is an example when the optional workpiece change and memory function are provided.The relationship between the signals and pin numbers may change depending upon the specifications.

Machine

ControlG

ages

21

■Power Source


■RS-232C Communication Functions (options)

(3) Allocation of pin numbers and signals

■RS-232C Cable (optional)(1) Cable: AWG#28 twisted pair braided shield, UL2464(2) Connector: Control unit side: 9-wire male (#4-40 inch)

External device side: 25-wire male (M2.6 mm)(3) Connection diagram

* The RS-232C cable is not included in the RS-232C communication option. If required, please separately order.

Outline

Complies with EIA, RS-232C, JIS-C6361All duplexAsynchronousDTEASCII7 or 8 bits1 or 2 bitsEven, odd, none1200, 2400, 4800, 9600, 19200

Powersource

Black

White


1

3

2

Pin No. Wire Color

(1) Voltage: AC85 - 250V, Power consumption: 50VA Max.(2) Connector: HS16P-3 (made by Hirose Electric)(3) Cable: Provided with 6m 3-wire cabtyre, Outer diameter φ8.4mm

(1) Connector: D-sub 9-pin connector (male), inch threads(2) Communication specifications

Communication standardCommunication methodSynchronizationDTE/DCE classificationTransmission codeData bit lengthStop bit lengthParity checkBaud rate (bps)

Pin No.123456789

Signal name(NC)RDTD

DTRGNDDSRRTSCTS(NC)

Signal direction–

InputOutputOutput

–Input

OutputInput

–

Not usedReceive dataTransmit dataData terminal ready (Turned On when power goes On)Signal groundData set ready (Operation can be performed when On)Request to send (Turned On when power goes On)Can transmit (Operation can be performed when On)Not used

Pin No.123456789

Frame

D-Sub 9-wire D-Sub 25-wireMale

Cross wiring

Pin No.12345678

2022

Frame

Product Code

0930201 PULCOM V7 (2-channel input, open collector)

0930202 PULCOM V7 (2-channel input, open drain)







0930221 Size shift function (hardware only, software is separate)

0930222 Size shift function up to 2CH6D (software only)



0930225 Repeat counter tool compensation

0930226 Zero shift

0930227 External offset function

0930228 RUN signal output function

0930229 Formula input

0930248 Input signal memory 1-channel

0930230 Input signal memory 2-channel

0930249 W memory 1-channel

0930231 W memory 2-channel

0930232 External Auto Call




0930236 RS-232C output function

0930237 RS-232C cable

0930238 PULCOM data link software (for V7/V8)

0930239 Smoothing (gage/measurement)

0930240 Statistical processing

0930241 Workpiece change function (tolerance switching)

0930242 External auto zeroing function

0930243 BCD judgment output

0930244 Meter switching function

0930245 Dimension error detection

0930250 Printer (Japanese specifications) CT-S300-PJ100S

0930251 Printer (USA specifications) CT-S300-PF120F

0930252 Printer (European specifications) CT-S300-PF230S

0930253 RP8080T (Recording paper for CT-S300, 10 rolls)



0341202 I/O 1 cable 6M



0301014 I/O 2 board (open emitter)


0341200 I/O 2 cable 6M




0930143 I/O 3 board (for input only)

0930144 I/O 3 cable 6M


0930148 Power cable 6M

0930155 Power cable custom length

Product Name

Machine

ControlG

ages

22

Series


〉〉〉

Specifications

Å° Outer Appearance Diagram

E-PV61□ E-PV62□ Model


No. of measuring items

Judgment output

Display

Power source

Waterproof standard

Detachable monitor

Dimensions and weight

Auto master set

Tool compensation repeat counter

Offset compensation

Memory

Data output

RS232C interface

Analog output

2-item measurement

1 (2 optional)

Max. 7 (1 measuring item), Max 10 (2 measuring items)

3 colors 7 seg LED + LCD character display

Option

Option

Immediate offset function (external offset is optional)

Optional (max., min., P-P, unsynchronized memory)

Optional (BCD/BIN output, O.C., O.E. and O.D.)

Option

Option

Option

AC 85 - 250 V, 30 VA

IP54

–

170 (W) × 240 (D) × 150 (H) mm (not including protrusions), 3 kg

IP54 (panel only)

Special cable connection (standard: 5m, OP maximum 10m)

Main unit: 188(W) x 232.8(D) x 167.5(H)mm (excluding connectors)

Panel: 200(W) x 15(D) x 180(H)mm (excluding protrusions)

2 (1 input possible)

E-PV62□S

2 (1 input possible)1

Main functions

Post-Process ElectricMicrometer Control Unit

S

Higher FunctionalityImproved visibility ・Large 3 color 7 seg LED display. Different colors make it easy to see

judgment results even from a distance.

A higher level of functionality enables utilization of a wider range ofapplications. ・Measurement of two items: Outer diameter + end face, outer diameter

+ outer diameter and various other varia-

tions are available

・P memory function: Suitable for dynamic measuring after workon surface grinders

・BCD/BIN output function: U1000A compliant data can be output byadding an I/O2 circuit board.

Easy OperationLCD can display alphanumeric characters・Interactive operation for a wide variety of settings.・Measured and offset values can easily be checked on the LCD. Same type of rotary switch as on U600 (previous unit), V7 and V8 ・Rotary switch enables intuitive operation.・Frequently used operations can be quickly selected. ・Unifying operation system with U600, V7 and V8 minimizes operator

load when the control unit is changed.

■ Features

□ : Indicates output specifications for I/O-1 input/output signal (1: open collector, 2: open drain)

DSP + RISC CPU Provide High Speed andPerformance The adoption of a DSP (digital signal processor) facilitates digitalprocessing of various signals at high speeds.・In addition to a smoothing filter, the unit has a standard 7-step LPF

(low pass filter) selection function.

・Real-time processing of notch processes.

Super Ease of MaintenanceSimplified I/O Monitor・Wiring with machine can be easily checked.Self-Diagnostic Program・Interactive verifications enable user to perform primary maintenance. Upward Compatibility with U600・The U600 can be replaced by using an optional I/O cable.

Detachable Front Panel (V6S)・The front panel is detachable so you can position it so it is easy for the

operator to use. The control board is built-in to the main unit. The panel

can be located a maximum of 10 meters away from the main unit.

Post-process ElectricMicrometer Control Unit

Machine

ControlG

ages

23

6020

180

200

15

140

160

4-4.5 cut-out

164

150

184

170

+NG+OK-OK-NG OK

4-M4 Decorative screw/washer

←T

o m

ain

unit

M3 for ground

Panel cut-out diagram

G1G2

P-CH

MTN.M2AUTO

M1

ACCRETECH

168

4-4.5 cut-out

178

5

158

21011.6

（MIN 125）233

G1

G2

AN

ALO

G

I/O2

I/O1

ON

OF

F

PO

WE

R

■ V6S Outer Appearance/Dimensions Diagram

Front panel

Main Unit

Machine

ControlG

ages

24


Signal nameSignal nameREADY Meas. No. 1 judgment start command

Meas. No. 1 judgment reset*Memory reset*Memory retain or external synchronize or repeat counter reset*External offset + shift*External offset – shift*External offset reset*Auto master commandInput common terminal (+24 V or 24 VCOM)


InputOutput

1×10–1

2×10–1

4×10–1

8×10–1

1×100

2×100

4×100

8×100

1×101

2×101

4×101

8×101

1×102

2×102

4×102

8×102

1×103

N.CGND (chassis)"+" On"+" Off"Over" On"Over" OffData valid OnData Valid OffOutput signal common terminal (COM)

Standard port for basic functions. (1) Connector: 57E-30360-D76 (36P, made by DDK)(2) Cable: Provided with 6m shielded wire cable, outer diameter φ10.8(3) Output specifications: Select open collector or open drain (4) Pin arrangement

Note: The above is an ordinary example. The relationship between the signals and pin numbers may change depending upon the specifications.

Expansion port for BCD/binary data output (1) Connector: 57E-30360-D76 (36P, made by DDK)(2) Cable: Provided with 6m shielded wire cable, outer diameter φ10.8(3) Output specifications: Select open collector, open emitter or open drain (4) Pin arrangement

No.12345678

26

IDPink 1Pink 2Pink 3Pink 4Pink 5Pink 6Pink 7Pink 8

Green 6

No.91011121314151617181920212223242527282930313233343536

IDPink 9

Pink 10Yellow 1Yellow 2Yellow 3Yellow 4Yellow 5Yellow 6Yellow 7Yellow 8Yellow 9

Yellow 10Green 1Green 2Green 3Green 4Green 5Green 7Green 8Green 9


*Repeat counter (+) conformance*Repeat counter (–) conformanceGage broken wire error *External offset limitRetract OKJudgment complete*Workpiece pass*Auto master OK*Auto master NGN.CN.CN.CN.CN.CN.CN.CN.CN.CN.COutput common terminal (COM 1)

●Make sure to ground the shielded wiring. ●Do not connect any terminals to the empty items. ●Input signal: 10 mA or less per signal. ●Output signal: Use at DC 24 V, 40 mA or less.

(*1) For 4P(*2) For 6P

Item 1

（*1）（*2）

Item 1

– –NG–NG–OKOK

+OK+NG

++NG

–NG–OKOK

+OK+NG


No.30313233343536

IDGreen 10


No.123456789

1011121314151617181920212223242526272829

IDPink 1Pink 2Pink 3Pink 4Pink 5Pink 6Pink 7Pink 8Pink 9Pink 10Yellow 1Yellow 2Yellow 3Yellow 4Yellow 5Yellow 6Yellow 7Yellow 8Yellow 9Yellow 10Green 1Green 2Green 3Green 4Green 5Green 6Green 7Green 8Green 9



Data accept inputInput common terminal (COMMON)N.CN.CN.CN.CN.C

*Valid when option is provided.

View from arrow A Analog signal connector

Measuring head connector

If option used

I/O connector

If option used

4-M5, Depth 7

ANALOG

A

（MIN89）

35 170

240（12）

2

40 90

150

170

G1G2 M1P-CH

AUTOM2

I/O1 I/O2

ANALOG

G2

G1

POWER

OFF

ON

I/O2

ACCRETECH

OK-NG -OK +OK +NG

■ V6 Outer Appearance/Dimensions Diagram

(Note) Unused connections, such as measuring head connectors and I/O signal connectors, are covered according to the specifications.

Machine

ControlG

ages

25

■Power Source

　　

*Make sure to ground the shielded wiring.

Black

White


Wire Color

(1) AC 85 - 250 V, Power consumption: 30 VA Max.(2) Connector: HS16P-3 (made by Hirose Electric)(3) Cable: Provided with 6m 3-wire cabtyre, Outer diameter φ8.4 mm

■Analog Output Function (optional)

(1) Connector: (made by Hirose Electric)　・RM15QRD-10S (unit side)　・RM15QPH-10P (cable side)(2) Cable: 4-wire shielded (4 × 0.3 sq.) Optional(3) Output specifications: ±5V/F.S. ±5%, Output impedance:1ＫΩ(4) Pin arrangement

123

Red (Orange)GreenYellow

HI rangeLO rangeCOM

No. Remarks

Do not connect anything to the empty pins.

Wire ColorSignal name

READYSignal nameSignal name

InputOutputNo.12345678

26


Green 6

No.91011121314151617181920212223242527282930313233343536

IDPink 9





■I/O-1 Input/Output SignalsThis is the I/O table when the 2 measurement item option is added. Standard port for basic functions. (1) Connector: 57E-30360-D76 (36P, made by DDK)(2) Cable: Provided with 6m shielded wire cable, outer diameter φ10.8(3) Output specifications: Select open collector or open drain (4) Pin arrangement


Item 1

Item 2

–NG–OKOK+OK+NG–NG–OKOK+OK+NG

*Auto master NG

Retract OK

N.C

N.C

N.C

N.CN.CN.CN.C

Judgment complete 1Judgment complete 2

N.CN.CN.COutput common terminal (COM 1)

*Auto master OK

Meas. No. 1 judgment start commandMeas. No. 2 judgment start commandMeas. No. 1 judgment resetMeas. No. 2 judgment reset*Memory reset*Memory retain or external synchronize*Auto master command 1*Auto master command 2Input common terminal (+24 V or 24 VCOM)

*Valid when option is provided.

3

1

2

Pin No.

Powersource

1

2

3

4

5

6

7

8

9

10

Example: Pink 7

Insulation color: Pink7


(Common for I/O-1and I/O-2)

■ Product Code

Product Code

0935101 PULCOM V6 E-PV611 (1-channel input, O.C output)


0935103 PULCOM V6 E-PV612 (1-channel input, O.D output)


0935105 PULCOM V6 E-PV621-S (2-channel input, O.C output)

0935106 PULCOM V6 E-PV622-S (2-channel input, O.D output)

Product Name

Product Code

Options

0935110 External offset (grade)

0935111 P-type memory (synchronized)




0935115 Post memory (unsynchronized)

0935116 Analog output function

0935117 2 measuring items (M2) supported

0935119 Repeat counter

0935120 RS232C Interface function

0935121 CE marking compliant

0935122 V6 bridge compatible

0930704 Rack mount adapter

0930705 PULCOM T interchangeable rack mount adapter

0930707 PULCOM T alternative base installation plate

0930708 Analog output cable

0340970 PULCOM T V power connector conversion cable

0935123 U6 V6 conversion cable 1



0935126 V6 specialized relay unit

0935127 V6 specialized retractable power

0935128 V6 specialized RS232C output cable

0935129 I/O 1 cable customized length

0935130 I/O 2 cable customized length

0935131 Power cable customized length

0935132 V6 specialized RS232C output cable customized length

0935039 Cost to produce system specifications for approval

0935040 Cost for additional operator’s manual

Product Name

Machine

ControlG

ages

26

Series


〉〉〉

Specifications

E - P V 4 1□ E - P V 4 2□ Model


No. of measuring items

Judgment output

Display

Power source

Waterproof standard

Detachable monitor

Dimensions and weight

Auto master set

Zero shift

Offset compensation

Memory

Data output

Dimension error detection

Work pass verify

Run signal output

Analog output

2-item measurement

2 (1 input possible)

E - P V 4 2□ - S

2 (1 input possible)1

Mainfunctions

1 (2 optional)

Max. 6 (1 measuring item), Max. 9 (2 measuring items)

Indicator + LCD character display

Option

Option (built-in zero shift function)

Immediate offset function (external offset is optional)

Optional (max., min., P-P, integration memory, etc.) W standard

Optional (BCD/BIN output, O.C., O.E. and O.D.)

Optional

Optional (valid when memory function is provided)

Optional

Optional

Optional

AC85 - 250V, 30VA

IP54

–

170(W) × 240(D) × 150(H)mm (not including protrusions), 3 kg

IP54 (panel only)

Special cable connection (standard: 5m, OP maximum 10m)

Main unit: 188(W) x 232.8(D) x 167.5(H)mm (excluding connectors)

Panel: 200(W) x 15(D) x 180(H)mm (excluding protrusions)

DSP + RISC CPU Provide High Speed andPerformanceThe adoption of a DSP (digital signal processor) facilitates digitalprocessing of various signals at high speeds.・In addition to a smoothing filter, the unit has a standard 7-step LPF

(low pass filter) selection function.

・Real-time processing of notch processes.

Superior Ease of MaintenanceSimplified I/O Monitor・Wiring with machine can be easily checked.Self-Diagnostic Program・Interactive verifications enable user to perform primary maintenance.Upper Level Compatibility with U400・The U400 can be replaced by using an optional I/O cable.

Detachable Front Panel (V4S)・The front panel is detachable so you can position it so it is easy for the

operator to use. The control board is built-in to the main unit. The panel

can be located a maximum of 10 meters away from the main unit.

In Process Electric MicrometerControl Unit

In-Process Electric MicrometerControl Unit

S

□ : Indicates output specifications for I/O-1 input/output signal (1: open collector, 2: open drain)

Higher FunctionalityA higher level of functionality enables utilization of a wider range ofapplications.・Measurement of two items: Sizing + end face, sizing + post measure-

ment and various other variations are avail-

able.

・P memory function: Measurement of even or odd number ofteeth on notched workpieces.

・BCD/BIN output function: U1000A compliant data can be output byadding an I/O2 circuit board.

Easy OperationLCD can display alphanumeric characters.・Interactive operation for a wide variety of settings.・Measured and offset values can easily be checked on the LCD.Same type of rotary switch as on U400 (previous unit), V7 and V8.・Rotary switch enables intuitive operation.・Frequently used operations can be quickly selected.・Unifying operation system with U400, V7 and V8 minimizes operator

load when the control unit is changed.

■ Features

Machine

ControlG

ages

27

6020

180

200

15

140

160

4-4.5 cut-out

164

150

184

170

4-M4 Decorative screw/washer

50

40

302010

0

10

ﾅｍ

ACCRETECH

←T

o m

ain

unit

M3 for ground

Panel cut-out diagram

G1G2

P-CH

MTN.M2AUTO

M1

168

4-4.5 cut-out

178

5

158

21011.6

（MIN 125）233

G1

G2

AN

ALO

G

I/O2

I/O1

ON

OF

F

PO

WE

R

■ V4S Outer Appearance/Dimensions Diagram

Front panel

Main Unit

Machine

ControlG

ages

28

AAA

Application example:

Simple sizing measurement (with external offset)

Only 1 measurement item.


Signal nameSignal nameREADY Meas. No. 1 judgment start command

Memory reset

* External offset + shift* External offset – shift* External offset reset

Input common terminal (+24V or 24VCOM)


InputOutput

1 × 10–1

2 × 10–1

4 × 10–1

8 × 10–1

1 × 100

2 × 100

4 × 100

8 × 100

1 × 101

2 × 101

4 × 101

8 × 101

1 × 102

2 × 102

4 × 102

8 × 102

1 × 103

N.C.GND (chassis)"+" On"+" Off"Over" On"Over" OffData valid OnData valid OffOutput signal common terminal



No.12345678

26


Green 6

No.91011121314151617181920212223242527282930313233343536

IDPink 9Pink 10Yellow 1Yellow 2Yellow 3Yellow 4Yellow 5Yellow 6Yellow 7Yellow 8Yellow 9Yellow 10Green 1Green 2Green 3Green 4Green 5Green 7Green 8Green 9Green 10


Retract OK

Gage broken wire error * External offset limit* RUN signalN.C.N.C.N.C.N.C.N.C.N.C.N.C.N.C.N.C.N.C.Output common terminal (COM 1)

●Make sure to ground the shielded wiring.●Do not connect any terminals to the empty　items.●Input signal: 10mA or less per signal.●Output signal: Use at DC24V, 40mA or less.

Item 1

※※SZ5SZ4SZ3SZ2SZ1SZ0


No.30313233343536

IDGreen 10


No.123456789

1011121314151617181920212223242526272829

IDPink 1Pink 2Pink 3Pink 4Pink 5Pink 6Pink 7Pink 8Pink 9Pink 10Yellow 1Yellow 2Yellow 3Yellow 4Yellow 5Yellow 6Yellow 7Yellow 8Yellow 9Yellow 10Green 1Green 2Green 3Green 4Green 5Green 6Green 7Green 8Green 9

●Make sure to ground the shielded wiring.●Do not connect any terminals to the empty　items.●Input signal: 10mA or less per signal.●Output signal: Use at DC24V, 40mA or less.

Data accept inputInput common terminal (COMMON)N.C.N.C.N.C.N.C.N.C.

* Valid when option is provided.** Judgment output is sizing signal for 6 points.

Note: The above is an ordinary example. The relationship between the signals and pin numbers may change depending upon the specifications. Note: The above is an ordinary example. The

relationship between the signals and pin numbers may change depending upon the specifications.

170

150

9040

215

2

(12) 35(MIN 89)240

170

4-M5, Depth 7 (for installation)

I/O1 I/O2

ANALOG

G2

G1

POWER

OFF

ON

G1G2

MTN.

M1

AUTOM2

P-CH

50

40

3020

10

0

10

ﾅｍ

ACCRETECH

■ V4 Outer Appearance/Dimensions Diagram

Machine

ControlG

ages

29

■Power Source


Powersource

Black

White


1

3

2

Pin No. Wire Color

(1) AC85 - 250V, Power consumption: 30VA Max.(2) Connector: HS16P-3 (made by Hirose Electric)(3) Cable: Provided with 6m 3-wire cabtyre, Outer diameter φ8.4mm

■Analog Output Function (optional)

(1) Connector: (made by Hirose Electric) ・RM15QRD-10S (unit side) ・RM15QPH-10P (cable side)(2) Cable: 4-wire shielded (each, 4 × 0.3 sq.) Optional(3) Output specifications: ±5V/F.S. ±5%, Output impedance: 1KΩ (4) Pin arrangement

Red (Orange)GreenYellow

HI rangeLO rangeCOM

No.123

Remarks

Do not connect anything to the empty pins.

Wire colorSignal name

READYSignal nameSignal name

InputOutputNo.

12345678

26


Green 6

No.91011121314151617181920212223242527282930313233343536

IDPink 9





■I/O-1 Input/Output SignalsThis is the I/O table when the 2 measurement item option is added.Standard port for basic functions(1) Connector: 57E-30360-D76 (36P, made by DDK)(2) Cable: Provided with 6m shielded wire cable, outer diameter φ10.8(3) Output specifications: Select open collector or open drain(4) Pin arrangement

Item 1

Item 2

(*2)(*1) SZ4SZ3 SZ2SZ1SZ0SZ3 SZ2SZ1SZ0

Item 1

Item 2

SZ3SZ2SZ1SZ0–NGOK3OK2OK1+NG

*** Workpiece pass or RUN signalRetract OK* Dimension error detect** Judgment complete* Auto master NG * External offset limit* Auto master OKN.C.N.C.N.C.N.C.N.C.N.C.N.C.N.C.N.C.N.C.Output common terminal (COM 1)

Meas. No. 1 judgment start commandMeas. No. 2 judgment start commandMemory reset* External synchronize* External offset + shift* External offset – shift* External offset reset

△△ Auto master command or change to analog meterInput common terminal (+24V or 24VCOM)

* Valid when option is provided.** Valid when judgment mode is Y11.*** Select workpiece pass or Run signal.△△ When optional auto master is provided,

cannot change to analog meter.


Application examples:Locator function, memory and post measurementWhen optional "2 measurement items" is used.

(*1) Two measurements are examples for post measurement.

(*2) Example of In process measurement with post.

1

2

3

4

5

6

7

8

9

10

Example: Pink 7

7


(Common for I/O-1 and I/O-2)

Insulation color: Pink

■ Product Code

Product Code





0935005 PULCOM V4 E-PV421-S (2-channel input, O.C output)

0935006 PULCOM V4 E-PV422-S (2-channel input, O.D output)

Product Name

Product Code

Options

0935010 External offset (grade)

0935011 P-type memory

0935012 P100 integrated memory

0935013 P110 integrated estimation memory




0935017 Workpiece pass-through check

0935018 Dimension error detection

0935019 Analog output function

0935020 2 measuring items (M2) supported

0935021 Auto master function

0935022 RUN signal output

0935023 Zero shift

0935024 CE marking compliant

0935041 V4 bridge compatible

0930704 Rack mount adapter

0930705 PULCOM T interchangeable rack mount adapter

0930707 PULCOM T alternative base installation plate

0930708 Analog output cable

0340970 PULCOM T V power connector conversion cable




0935033 V4 specialized relay unit

0935034 U1000A V4 conversion cable

0935035 V4 specialized retractable power



0935038 Power cable customized length

0935039 System specifications for approval (at quoted production cost)

0935040 Additional operator’s manual (at quoted production cost)

Product Name

Machine

ControlG

ages

30

Specifications for PULCOM V Series Units

■Sample Timing Charts

Measuring item nMeasured data display

T2

Measuring item nJudgment start (Ⅰ)

Measuring item nJudgment output (O)

Measuring item n + 1Judgment start (Ⅰ)

Measuring item nJudgment reset (Ⅰ)

Measuring item n + 1Judgment output (O)

Measuring item n + 1Judgment reset (Ⅰ)

All judgment complete (O)

Overall OK, NG (O)

READY (O)

CPU.RUN (O)

P.ON

Workpiece select (Ⅰ)

Data request n (Ⅰ)

Data request n + 1 (Ⅰ)

BCD data output (O)

Data valid (O)

50msMIN50msMIN

T1

T1, T2 = Judgment start delay time (Can be changed with key input: 0.00 – 9.99 sec)

Timing Chart (Judgment output mode Y21)

Example when BCD option is provided.

Example when workpiece change option is provided.



T2


READY (O)

CPU.RUN (O)

P.ON



BCD data output (O)

Data valid (O)

T1




Data accept (Ⅰ)

T1 = Approx. 30 ms, T2 = Approx. 7 ms, T3 = 1 ms

T


Measuring item nJudgment output (O)Measuring item n + 1Judgment start (Ⅰ)

Measuring item n + 1Judgment output (O)

All judgment complete (O)

Overall OK, NG (O)

READY

CPU.RUN

P.ON

Workpiece select


Data request n + 1 (Ⅰ)

BCD data output (O)

Data valid (O)

Data accept (Ⅰ)

T

T1, T2 = Judgment start delay time (Can be changed with key input: 0.00 – 9.99 sec)



READY (O)

CPU.RUN (O)

P.ON



BCD data output (O)

Data valid (O)




Data accept (Ⅰ)


t = Judgment start delay time (Can be changed with key input: 0.00 – 9.99 sec)

T1 = Approx. 30 ms, T2 = Approx. 7 ms, T3 = 1 ms


2 [Latch]

2 [Latch]

Measuring item n + 1Measured data display

Measuring item n + 1Measured data display

13 [Latch]



Data accept (Ⅰ)

1

10

3 4

11 12 14 15

2 13

1 3 4

13 [Latch]10 11 12 14 15

2 13

1 2 3 4 5 6 7

3 4 5

T3

1 2 3 4 5 6 7

T2T1

3 4 5

T3

t

* (O) is output signal, (Ⅰ) is input signal

Note 1) Regarding measuring item n judgment output: For in-process, SZ1, 2, 3, 4, …For post-process, ±NG, ±OK, OK, …

Note 2) The pulse interval for data accept is 1 ms or greater.

Specifications for PULCOM V Series Units 〉〉〉

Machine

ControlG

ages

31

■Examples of Input/Output Signal Interference

Examples of Control Signal Output Interference Examples of Control Signal Input Interference

Op

en C

ollecto

r Sp

ecification

sO

pen

Em

itter Sp

ecification

sC

urren

t Sin

k Co

nn

ection

Op

en D

rain

Cu

rrent S

ou

rce Co

nn

ection

Outputsignal

Outputsignal

3.3k

24V

0VCR

40mA or less

Control unit side

1k

1k1k

1k

RN1221(Toshiba)

PC-827(Sharp)

＋＋

Photo coupler

CR

0V

Control unit side

Output signal

Output signal

Photo coupler

3.3k

CR

＋＋

0V

CR

40mA or less

24V

0V

Outputsignal

Outputsignal

40mA or less

CR CR

0V

0V24V

3.3k

＋

＋

Control unit side

Photo coupler

＋

Control unit side

Input signal

Photo coupler24V

0V

3.3k

3.3k

Relay or other no-voltage contact

PC-827(Sharp)


Control unit side

Input signal

Photo coupler

3.3k

3.3k

PC-827(Sharp)

24V

0V

＋

Input signal

Photo coupler

Control unit side

3.3k

3.3k

＋

TLP626(Toshiba, or equivalent)

TLP626(Toshiba,or equivalent)

COM

Relay or otherno-voltage contact

C

E

C

E

24V

0V

24V



3.3k

3.3k COM


＋

Input signal

Control unit side

C

E

C

E 0V

Control unit side

40mA or less

Outputsignal

Photo coupler

0V

CR

0V

CROutputsignal

3.3k

24V

＋

RN1221(Toshiba)

PC-827(Sharp)

＋

Machine

ControlG

ages

32

Series

Machine Control Gage Measuring Heads

〉〉〉

Dramatically improved SNcomparison with our propri-etary technology

Specialized grinding wheeltouch monitor for high-sen-sitivity grinding machines

GE-10

●Tact time reduction & better functionalityThe PULCOM GE-10 grinding wheel touch monitor detects contact

between the grinding wheel and material being ground and instantaneously

transmits signals to the NC to be input into the production cycle.

This improves cycle times by speeding up cutting time, shortening non-cut-

ting time to eliminate unneeded grinding cycles according to variations in

dimensions from previous processes.

●Optimizes dressing control and extends grind stone lifeMonitors the AE waves generated through the contact between the dresser

and the grind stone to detect when dressing is complete.

Dressing time reduced and grind stone life extended dramatically com-

pared to the conventional method of dressing cycles and time.

●A Crush detection function protects the mainshaft and prevents damage to the grind stone

The crush detector function prevents damage to the grind stone caused by

impacts.

Plus, it detects problems caused by chips or dust from the workpiece falling

into the equipment.

■New highly sensitive AE sensor developedHigh-sensitivity AE sensor was developed specifically for detecting the

contact between the workpiece and the grind stone. It detects as well as

expensive sensors built in to dressers or shafts. The sensor is inside the

amp to provide highly accurate S/N comparison and the cable can be

extended so it can be installed anywhere.

■High reliability with sensor diagnosis functionThe PULCOM GE-10 can diagnose degradation in sensitivity or damage to

the sensor head from the reflected AE waves generated by the sensor

itself for diagnosis. This ensures long-term reliability.

■Digital noise reduction cuts peripheral noiseHighly accurate detection is achieved through the built-in digital signal

processor (DSP) that uses our proprietary digital noise reduction to elimi-

nate peripheral noise from the bearings and the coolant spray.

(Patent pending)

Sensor head

Controller

DC 24 V power supply

NC

PC

Cable length 6 m (standard)

Power cable

I/O cable

RS-232C *2

*1 Items enclosed in dotted lines are provided by the customer.*2 Normally not needed.

*1

*1

*2

Machine

ControlG

ages

33

Specifications

Detection method

Response speed

Usage environment

Waterproof

Vibration resistance

Shock resistance

Power Requirements

Dimensions

Weight

Temperature

Humidity

Sensor head

Amplifier Unit

Sensor head

Amplifier Unit

Rated voltage

Rated power

Sensor head

Controller

Sensor head

Controller

AE waves

1msec

0～45°C

10～90%RH

IP67

IP54 (front panel only)

Maximum 4.8 G (X, Y, Z axes)

*According to in-house measuring standards (JISC60068-2-6 compliant)

50G (X, Y, Z axes, 10 time each)

25G (X, Y, Z axes, 10 time each)

DC24V±10％

16W

30(W)×43(D)×25(H)mm

168(W)×147.5(D)�

In-Line Measuring Systems · 2016. 3. 9. · PULCOM Σ PULCOM Σ20/ 8 PULCOM Super Σ PULCOM mini...

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Transcript of In-Line Measuring Systems · 2016. 3. 9. · PULCOM Σ PULCOM Σ20/ 8 PULCOM Super Σ PULCOM mini...