Impressed Current Cathodic Catalogo Materiales
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Transcript of Impressed Current Cathodic Catalogo Materiales
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IMPRESSED CURRENT CATHODIC PROTECTION
2.0 CONTENTS
2.1 Silicon Iron Anodes
2.1.1 Silicon Iron Rod Anodes2.1.2 Silicon Iron Tubular Anodes
2.2 Mixed Metal Oxide Anodes
2.2.1 Mixed Metal Oxide Tubular Anodes2.2.2 Mixed Metal Oxide Ribbon Anodes
2.2.3 Mixed Metal Oxide Wire Anodes2.2.4 Mixed Metal Oxide Mesh & Ribbon Mesh
Anodes2.2.5 Mixed Metal Oxide Anode Accessories
2.2.6 Mixed Metal Oxide Ribbon Mesh CanisterAnodes
2.2.7 Mixed Metal Oxide Discrete Mesh Anodes
2.3 Other ICCP anodes
2.3.1 Magnetite Anodes2.3.2 Graphite Anodes2.3.3 Platinised Titanium Anodes
2.4 Transformer Rectifiers
2.4.1 Air Cooled / Oil Cooled TR's2.4.2 Remote Monitoring For TR's
2.5 Junction Boxes
2.5.1 Positive / Negative / Bond Junction Boxes
2.6 ICCP Accessories
2.6.1 Wellhead Assemblies
2.6.2 Carbonaceous Backfill2.6.3 Cable XLPE/PVC
2.6.4 Cable XLPE/PVC/SWA/PVC2.6.5 Cable PVDF / HMWPE2.6.6 Cable Halar / HMWPE
2.6.7 Cable HMWPE2.6.8 Vent Pipe
2.6.9 Casing Pipe2.6.10 Splice Kits
2.6.11 Solar Power Units
2 S E C T I O N
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SILICON IRON ROD ANODES
IMPRESSED CURRENT CATHODIC PROTECTION DATASHEET 2.1.1
REVISION 1
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: [email protected] Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Reg’d in England No. 478098
DATASHEET2.1.1
APPLICATION
Marine Structures, Seawater Intakes, Deepwell Groundbeds, Horizontal Groundbeds, Distributed Anodes, TankInternals & Tank Bottoms. Suitable For Use In Soils, Mud, Carbonaceous & Petroleum Coke Backfill; Fresh, Brackishand Sea Water.
CHEMICAL COMPOSITION
CONSUMPTION RATES
CABLE CONNECTION
SILICON IRON ANODE DATA
Silicon
Manganese
Carbon
ChromiumIron
Normal
14.50%
0.75%
0.85%
–Remainder
Chrome
14.50%
0.75%
0.95%
4.50%Remainder
Normal Alloy
Chrome Alloy
0.5 kg/Amp/year
0.2 kg/Amp/year
Typical Rates
Anode/Cable Connection : Connection less than 0.001 Ohm
With Heatshrink SleeveWith Heatshrink Cap
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Type
36/2.0
36/2.5
36/3.0
48/2.0
48/2.5
48/3.0
60/2.0
60/2.5
60/3.0
60/4.5
SILICON IRON ROD ANODES
IMPRESSED CURRENT CATHODIC PROTECTION DATASHEET 2.1.1
REVISION 1
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: [email protected] Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Reg’d in England No. 478098
DATASHEET2.1.1
CABLE TYPES
Available cable types include : XLPE/PVC, HMWPE, PVDF(Kynar), XLPE/PVC/SWA/PVC, EPR/CSPE
STANDARD ANODE TYPES AND WEIGHTS
CANISTERED ANODES
A
(in)
36
36
36
48
48
48
60
60
60
60
B
(in)
2.0
2.5
3.0
2.0
2.5
3.0
2.0
2.5
3.0
4.5
C
(in)
3.0
3.5
4.0
3.0
3.5
4.0
3.0
3.5
4.0
4.5
(m2)
0.16
0.20
0.23
0.20
0.25
0.30
0.25
0.32
0.38
0.55
(ft 2)
1.70
2.1
2.50
2.20
2.70
3.30
2.70
3.40
4.0
5.90
(kg)
14.50
22.30
31.40
19.10
28.60
40.90
22.70
35.90
50.00
99.10
(lbs)
32
49
69
42
63
90
50
79
110
218
Surface Area Approx Wt
Standard Sizes
150mmDia x 1500mm L
200mmDia x 2000mm L
250mmDia x 2000mm L
300mmDia x 2000mm L
Standard Gauges
1.0mm 20bg
1.2mm 18bg
1.5mm 18bg
2.0mm 14bg
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SILICON IRON
TUBULAR ANODES
IMPRESSED CURRENT CATHODIC PROTECTION DATASHEET 2.1.2
REVISION 1
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: [email protected] Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Reg’d in England No. 478098
DATASHEET2.1.2
APPLICATION
Marine Structures, Seawater Intakes, Deepwell Groundbeds, Horizontal Groundbeds, Distributed Anodes, Tank Internals& Tank Bottoms (not recommended for large diameter tanks). Suitable For Use In Soils, Mud, Carbonaceous & Pet CokeBackfill; Fresh, Brackish and Sea Water
CHEMICAL COMPOSITION
TECHNICAL DATA
SILICON IRON TUBULAR ANODE DATA
Silicon Iron ASTM A518 – 86 Grade 3
Silicon
ManganeseCarbon
Chromium
Copper
Molybdenum
Iron
14.20 – 14.75%
1.50% Max0.75 – 1.15%
3.25 – 5.00%
0.50% Max
0.20%Max
Remainder
Tensile Strength (1/2”Dia bar)
Compressive Strength
Brinell Hardness
Density
Melting Point
15,000 psi
100,000 psi
520 bhn
7.0 gr/ml
2,300 ˚F
Consumption Rate
Anode/Cable Connection
Cable Types
Typical rates – Chrome: 0.2kg/A/yr
For CP design a current density of not more than 30A/m2 of
anode surface is recommended
Centre connection less than 0.001 Ohm resin encapsulated
XLPE/PVC, HMWPE, PVDF(Kynar); XLPE/PVC/SWA/PVC, EPR/CSPE
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SILICON IRON
TUBULAR ANODES
IMPRESSED CURRENT CATHODIC PROTECTION DATASHEET 2.1.2
REVISION 1
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: [email protected] Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Reg’d in England No. 478098
DATASHEET2.1.2
STANDARD ANODE TYPES, WEIGHTS, DIMENSIONS AND OUTPUTS
Average Wt Type Approx
Area
Outside
Dia
Inside
Dia
Length
31
46
63
85
110
MS-1
MS-2
MS-3
MS-4
MS-5
14.1
20.9
28.6
39.2
49.9
2.4
4.0
4.9
6.9
8.7
0.2
0.4
0.5
0.6
0.8
71
58
71
96
124
2.8
2.3
2.8
3.8
4.9
45.7
35.6
45.7
74.4
99.0
1.8
1.4
1.8
2.9
3.9
1067
2134
2134
2134
2134
42
84
84
84
84
1.5-2.0
3.0-4.0
3.5-5.0
6.0-7.0
6.0-8.5
lbs kgs ft 2 m2 mm in mm in mm in
Nominal
Discharge
Amps
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Substrate Titanium ASTM B338 Grade 1 or 2
Coating IrO2/Ta2O5
Coating Method Multi pass thermal decomposition of precious metal salts technique
Diameter 25.4mm
Wall Thickness 0.90mm
Consumption Rate 0.5 - 4.0 mg/A/yr depending upon CP application conditions
Utilisation Factor Dimensionally Stable
Working Environment Suitable for Cl2 & O2 or combination of both
Operating Characteristics
Coating loading can be adjusted for specific lifetime/current density requirement
Cable Types HMWPE/PVDF(Kynar); XLPE/PVC/SWA/PVC; EPR/CSPE
Maximum 1Cx50mm2
Anode/Cable Connection Centre connection less than 0.001 Ohm, resin encapsulated & helium tested
to prove effective seal
MIXED METAL OXIDE
TUBULAR ANODES
IMPRESSED CURRENT CATHODIC PROTECTION DATASHEET 2.2.1
REVISION 1
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: [email protected] Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Reg’d in England No. 478098
DATASHEET2.2.1
APPLICATION
Marine Structures, Seawater Intakes, Deepwell Groundbeds, Horizontal Groundbeds, Distributed Anodes, Tank Internals& Tank Bottoms Suitable For Use In Soils, Mud, Carbonaceous & Pet Coke Backfill; Fresh, Brackish and Sea Water
TUBULAR MMO ANODE DATA
Environment
Carbonaceous Backfill
Calcined Petroleum Coke
Freshwater
Brackish Water
Seawater
Max Current Density
(A/m2)
50
100
100
100-300
600
Life
(Years)
20
20
20
20
20
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MIXED METAL OXIDE
TUBULAR ANODES
IMPRESSED CURRENT CATHODIC PROTECTION DATASHEET 2.2.1
REVISION 1
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: [email protected] Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Reg’d in England No. 478098
DATASHEET2.2.1
STANDARD ANODE TYPES, DIMENSIONS AND OUTPUTS
Soil (with carbon backfill)
S-2.5/50
S-2.5/100
Fresh Water
FW-2.5/50
FW-2.5/100
Sea Water
SW-2.5/50
SW-2.5/100
Mud (*)
M-2.5/50
M-2.5/100
Brackish Water (**)
BW-2.5/50
BW-2.5/100
mm
25
25
25
25
25
25
25
25
25
25
inches
1
1
1
1
1
1
1
1
1
1
mm
500
1000
500
1000
500
1000
500
1000
500
1000
inches
19.7
39.4
19.7
39.4
19.7
39.4
19.7
39.4
19.7
39.4
(Amps from 5-70˚C)
4
8
4
8
25
50
2 - 4
4 - 8
(Amps from 10-70˚C)
4÷12
8÷24
(Amps from 0-5˚C)
2
4
2
4
5
10
1.5
3
(Amps from 0-10˚C)
2÷6
4÷12
Type OD LengthCurrent Output
(Typical)
Current Output
(Typical)
(*) Current outputs in mud depend on site conditions (sea mud or river mud, etc)
(**) Current outputs in brackish water depend on site conditions & chloride concentrations.
NOTES
• Coating loading may be adjusted to suit a particular current density or design life
• Standard anodes are designed for 20 year life, however, design life of up to 50 years can be catered for.
• Tubular MMO anode strings can be supplied to Clients specific requirements.
• Other tube diameters are available on request,16mm dia & 32mm dia.
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MIXED METAL OXIDE
RIBBON ANODES
IMPRESSED CURRENT CATHODIC PROTECTION DATASHEET 2.2.2
REVISION 1
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: [email protected] Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Reg’d in England No. 478098
DATASHEET2.2.2
APPLICATION
Reinforced Concrete Structures & Tank Bottoms
STANDARD ANODE TYPES, DIMENSIONS AND OUTPUTS
APPLICATION
RIBBON MMO DATA
Substrate
Coating
Coating Method
Width (Nom)
Thickness (Nom)
Standard Coil Length
Standard Coil Weight
Surface Area of Ribbon
Consumption Rate
Utilisation Factor
Working Environment
Operating Characteristics
Titanium Conductor Bar
Substrate
Sand & Concrete
Titanium ASTM B338 Grade 1
IrO2/Ta2O5
Multi pass thermal decomposition of precious metal salts technique
0.25” (6.35mm)
0.025” (0.635mm)
250’ (76.22m)
2.5lbs (1.12kg)
0.014m2/m
0.5 - 4.0 mg/A/yr depending upon CP application conditions
Dimensionally Stable
Suitable for Cl2
& O2
or combination of both
CURRENT OUTPUT IN FINE SAND
12.8mA/ft (42mA/m) when operating at a current density of
0.278A/ft 2 (3A/m2).
50 year design life when operating at a current density of
0.278A/ft 2 (3A/m2).
CURRENT OUTPUT IN CONCRETE
0.45mA/ft (1.5mA/m) when operating at a current density of
10.19mA/ft 2 (110A/m2).
100 year design life when operating at a current density of
10.19mA/ft 2 (110A/m2).
Width: 0.50” (12.7mm); Thickness: 0.035” (0.9mm)
Coil length: 250’ (76.22m); Coil Weight: 8.5lbs (3.8kg)
Titanium ASTM B 265 Grade 1
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MIXED METAL OXIDE
WIRE ANODES
IMPRESSED CURRENT CATHODIC PROTECTION DATASHEET 2.2.3
REVISION 1
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: [email protected] Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Reg’d in England No. 478098
DATASHEET2.2.3
APPLICATION
Tank Bottoms, Tank Internals, Pipeline Internals, Canistered Anodes, Continuous Horizontal Groundbeds,Discontinuous Horizontal Groundbeds, Shallow Vertical Groundbeds, Deep Anode Groundbeds.
STANDARD ANODE TYPES, DIMENSIONS AND OUTPUTS
Available in two standard sizes, with two standard current ratings. Other sizes and rating are available upon request.
MMO Wire Anode consists of solid titanium wire which meets ASTM B348 Grade 1 or 2 standards, that has beencoated with Mixed Metal Oxide.
PIGGYBACK WIRE ANODE SYSTEMS
For use on pipelines, the product comprises Mixed Metal Oxide Wire Anode material “piggybacked” to a cable at predetermined intervals (to aid current distribution and attenuation). The wire and cable is contained within a cottonsock filled with calcined petroleum coke breeze backfill. The Piggyback Sock Anode is placed alongside the pipeline withsuitable lengths of cable at each end of the loop allowed for termination into a junction box.
PIGGYBACK WIRE SOCK ANODE SYSTEMS
For use on pipelines, the product comprises Mixed Metal Oxide Wire Anode material “piggybacked” to a cable at predetermined intervals (to aid current distribution and attenuation). The wire and cable is contained within a cotton
sock filled with calcined petroleum coke breeze backfill. The Piggyback Sock Anode is placed alongside the pipeline withsuitable lengths of cable at each end of the loop allowed for termination into a junction box.
WIRE ANODES ELECTRICAL RESISTANCE
1.5mm diameter : 75,537 microhms/ft / 247,821 microhms/m3.0mm diameter : 18,884 microhms/ft / 61,954 microhms/m
Approximate electrical resistance @ 25ºC. Mechanical properties are based on typical room temperature.
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MIXED METAL OXIDE
WIRE ANODES
IMPRESSED CURRENT CATHODIC PROTECTION DATASHEET 2.2.3
REVISION 1
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: [email protected] Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Reg’d in England No. 478098
DATASHEET2.2.3
TYPICAL CABLE TO WIRE SPLICED CONNECTION
TYPICAL WIRE SOCK ANODE ARRANGEMENT
TYPICAL CONCENTRIC PATTERN WIRE ANODE ARRANGEMENT
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ANODE PERFORMANCE
Current rating @ 110 mA/m2 (10 mA/ft 2)
Expected life (NACE Standard TM02944-94)
Catalyst
Maximum anode concrete interface current density
FHWA limit
Short-term limit
NOMINAL DIMENSIONS
Width
Coil length
Actual anode surface per unit length of anode
Expanded thickness
Diamond dimensions
Shipping weight per coil
SUBSTRATE
CompositionCoefficient of thermal expansion
Thermal conductivity @ 20˚C
Electrical resistivity
Modulus of elasticity
Tensile strength
Yield strength
Elongation
CURRENT DISTRIBUTOR
Width
Thickness
Coil length
Shipping weight per coil
ELECTRICAL PROPERTIES
Anode ribbon mesh resistance lengthwise
Current distributor resistance lengthwise
MIXED METAL OXIDE
ELGARD 85 RIBBON MESH
IMPRESSED CURRENT CATHODIC PROTECTION DATASHEET 2.2.4
REVISION 1
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: [email protected] Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Reg’d in England No. 478098
DATASHEET2.2.4
ELGARD™ Anode ribbon mesh is composed of a precious metal oxide catalyst sintered to an expanded Titaniummesh substrate. The Anode Ribbon Mesh is used as a key component in the Cathodic Protection of ReinforcedConcrete Structures.
MATERIAL SPECIFICATIONS
2.8 mA/m (0.85 mA/ft)
75 Years
Iridium Based Mixed Metal Oxide
110 mA/m2 (10 mA/ft 2)
220 mA/m2 (20 mA/ft 2)
10 mm (0.4 ")
76 m (250 ft)
0.025 m2/m (0.082 ft 2/ft)
1.30 mm (0.051 ")
2.5 x 4.6 x 0.6 mm (0.10 " x 0.18 " x 0.025 ")
1.4 kg (3.1 lbs)
Titanium, Grade 1 per ASTM B2658.7 x 10-5/˚K (0.0000048/in/in/˚K)
15.6W/ m2 - ˚K (9.0BTU/hr/ft 2/˚F/ft)
0.000056 Ohm-cm (0.000022 Ohm-in)
105 GPa (14,900,000 PSI) minimum
245 MPa (35,000 PSI) minimum
175 MPa (25,000 PSI) minimum
24% minimum
12.70 mm (0.5 ")
0.90 mm (0.035 ")
76 m (250 ft)
3.9 kg (8.6 lbs)
0.49 Ohm/m (0.15 Ohm/ft)
0.049 Ohm/m (0.015 Ohm/ft)
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ANODE PERFORMANCE
Current rating @ 110 mA/m2 (10 mA/ft 2)
Expected life (NACE Standard TM02944-94)
Catalyst
Maximum anode concrete interface current density :
FHWA limit
Short-term limit
NOMINAL DIMENSIONS
Width
Coil length
Actual anode surface per unit length of anode
Expanded thickness
Diamond dimensions
Shipping weight per coil
SUBSTRATE
CompositionCoefficient of thermal expansion
Thermal conductivity @ 20˚C
Electrical resistivity
Modulus of elasticity
Tensile strength
Yield strength
Elongation
CURRENT DISTRIBUTOR
Width
Thickness
Coil length
Shipping weight per coil
ELECTRICAL PROPERTIES
Anode ribbon mesh resistance lengthwise
Current distributor resistance lengthwise
3.5 mA/m (1.05 mA/ft)
75 Years
Iridium Based Mixed Metal Oxide
110 mA/m2 (10 mA/ft 2)
220 mA/m2 (20 mA/ft 2)
13 mm (0.5 ")
76 m (250 ft)
0.032 m2/m (0.105 ft 2/ft)
1.30 mm (0.051 ")
2.5 x 4.6 x 0.6 mm (0.10 " x 0.18 " x 0.025 ")
1.8 kg (4 lbs)
Titanium, Grade 1 per ASTM B2658.7 x 10-5/˚K (0.0000048/in/in/˚K)
15.6W/ m2 - ˚K (9.0BTU/hr/ft 2/˚F/ft)
0.000056 Ohm-cm (0.000022 Ohm-in)
105 GPa (14,900,000 PSI) minimum
245 MPa (35,000 PSI) minimum
175 MPa (25,000 PSI) minimum
24% minimum
12.70 mm (0.5 ")
0.90 mm (0.035 ")
76 m (250 ft)
3.9 kg (8.6 lbs)
0.39 Ohm/m (0.12 Ohm/ft)
0.049 Ohm/m (0.015 Ohm/ft)
MIXED METAL OXIDE
ELGARD 100 RIBBON MESH
IMPRESSED CURRENT CATHODIC PROTECTION DATASHEET 2.2.4
REVISION 1
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: [email protected] Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Reg’d in England No. 478098
DATASHEET2.2.4
ELGARD™ Anode ribbon mesh is composed of a precious metal oxide catalyst sintered to an expanded Titaniummesh substrate. The Anode Ribbon Mesh is used as a key component in the Cathodic Protection of ReinforcedConcrete Structures.
MATERIAL SPECIFICATIONS
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5.28 mA/m (1.61 mA/ft)
75 Years
Iridium Based Mixed Metal Oxide
110 mA/m2 (10 mA/ft 2)
220 mA/m2 (20 mA/ft 2)
19 mm (0.75 ")
76m (250 ft)
0.048 m2/m (0.157 ft 2/ft)
1.30 mm (0.051 ")
2.5 x 4.6 x 0.6 mm (0.10 " x 0.18 " x 0.025 ")
2.7 kg (6 lbs)
Titanium, Grade 1 per ASTM B2658.7 x 10-5/˚K (0.0000048/in/in/˚K)
15.6W/ m2 - ˚K (9.0BTU/hr/ft 2/˚F/ft)
0.000056 Ohm-cm (0.000022 Ohm-in)
105 GPa (14,900,000 PSI) minimum
245 MPa (35,000 PSI) minimum
175 MPa (25,000 PSI) minimum
24% minimum
12.70 mm (0.5 ")
0.90 mm (0.035 ")
76 m (250 ft)
3.9 kg (8.6 lbs)
0.26 Ohm/m (0.08 Ohm/ft)
0.049 Ohm/m (0.015 Ohm/ft)
ANODE PERFORMANCE
Current rating @ 110 mA/m2 (10 mA/ft 2)
Expected life (NACE Standard TM02944-94)
Catalyst
Maximum anode concrete interface current density
FHWA limit
Short-term limit
NOMINAL DIMENSIONS
Width
Coil length
Actual anode surface per unit length of anode
Expanded thickness
Diamond dimensions
Shipping weight per coil
SUBSTRATE
CompositionCoefficient of thermal expansion
Thermal conductivity @ 20˚C
Electrical resistivity
Modulus of elasticity
Tensile strength
Yield strength
Elongation
CURRENT DISTRIBUTOR
Width
Thickness
Coil length
Shipping weight per coil
ELECTRICAL PROPERTIES
Anode ribbon mesh resistance lengthwise
Current distributor resistance lengthwise
MIXED METAL OXIDE
ELGARD 150 RIBBON MESH
IMPRESSED CURRENT CATHODIC PROTECTION DATASHEET 2.2.4
REVISION 1
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: [email protected] Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Reg’d in England No. 478098
DATASHEET2.2.4
ELGARD™ Anode ribbon mesh is composed of a precious metal oxide catalyst sintered to an expanded Titaniummesh substrate. The Anode Ribbon Mesh is used as a key component in the Cathodic Protection of ReinforcedConcrete Structures.
MATERIAL SPECIFICATIONS
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ANODE PERFORMANCE
Current rating @ 110 mA/m2 (10 mA/ft 2)
Expected life (NACE Standard TM02944-94)
Catalyst
Maximum anode concrete interface current density
FHWA limit
Short-term limit
NOMINAL DIMENSIONS
Width
Coil length
Actual anode surface per unit length of anode
Expanded thickness
Diamond dimensions
Shipping weight per coil
SUBSTRATE
CompositionCoefficient of thermal expansion
Thermal conductivity @ 20˚C
Electrical resistivity
Modulus of elasticity
Tensile strength
Yield strength
Elongation
CURRENT DISTRIBUTOR
Width
Thickness
Coil length
Shipping weight per coil
ELECTRICAL PROPERTIES
Anode ribbon mesh resistance lengthwise
Current distributor resistance lengthwise
5.3 mA/m (1.62 mA/ft)
75 Years
Iridium Based Mixed Metal Oxide
110 mA/m2 (10 mA/ft 2)
220 mA/m2 (20 mA/ft 2)
20 mm (0.8 ")
76 m (250 ft)
0.05 m2/m (0.082 ft 2/ft)
1.30 mm (0.051")
2.5 x 4.6 x 0.6 mm (0.10 " x 0.18 " x 0.025 ")
2.9 kg (6.38 lbs)
Titanium, Grade 1 per ASTM B2658.7 x 10-5/˚K (0.0000048/in/in/˚K)
15.6W/ m2 - ˚K (9.0BTU/hr/ft 2/˚F/ft)
0.000056 Ohm-cm (0.000022 Ohm-in)
105 GPa (14,900,000 PSI) minimum
245 MPa (35,000 PSI) minimum
175 MPa (25,000 PSI) minimum
24% minimum
12.70 mm (0.5 ")
0.90 mm (0.035 ")
76 m (250 ft)
3.9 kg (8.6 lbs)
0.25 Ohm/m (0.07 Ohm/ft)
0.049 Ohm/m (0.015 Ohm/ft)
MIXED METAL OXIDE
ELGARD 170 RIBBON MESH
IMPRESSED CURRENT CATHODIC PROTECTION DATASHEET 2.2.4
REVISION 1
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: [email protected] Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Reg’d in England No. 478098
DATASHEET2.2.4
ELGARD™ Anode ribbon mesh is composed of a precious metal oxide catalyst sintered to an expanded Titaniummesh substrate. The Anode Ribbon Mesh is used as a key component in the Cathodic Protection of ReinforcedConcrete Structures.
MATERIAL SPECIFICATIONS
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ANODE PERFORMANCE
Current rating @ 110 mA/m2 (10 mA/ft 2)
Expected life (NACE Standard TM02944-94)
Catalyst
Maximum anode concrete interface current density
FHWA limit
Short-term limit
NOMINAL DIMENSIONS
Width
Coil length
Actual anode surface per unit length of anode
Expanded thickness
Diamond dimensions
Shipping weight per coil
SUBSTRATE
CompositionCoefficient of thermal expansion
Thermal conductivity @ 20˚C
Electrical resistivity
Modulus of elasticity
Tensile strength
Yield strength
Elongation
CURRENT DISTRIBUTOR
Width
Thickness
Coil length
Shipping weight per coil
ELECTRICAL PROPERTIES
Anode ribbon mesh resistance lengthwise
Current distributor resistance lengthwise
7.0 mA/m (2.13 mA/ft)
75 Years
Iridium Based Mixed Metal Oxide
110 mA/m2 (10 mA/ft 2)
220 mA/m2 (20 mA/ft 2)
25 mm (0.8 ")
76 m (250 ft)
0.062 m2/m (0.203 ft 2/ft)
1.30 mm (0.051 ")
2.5 x 4.6 x 0.6 mm (0.10 " x 0.18 " x 0.025 ")
3.6 kg (7.9 lbs)
Titanium, Grade 1 per ASTM B2658.7 x 10-5/˚K (0.0000048/in/in/˚K)
15.6W/ m2 - ˚K (9.0BTU/hr/ft 2/˚F/ft)
0.000056 Ohm-cm (0.000022 Ohm-in)
105 GPa (14,900,000 PSI) minimum
245 MPa (35,000 PSI) minimum
175 MPa (25,000 PSI) minimum
24% minimum
12.70 mm (0.5 ")
0.90 mm (0.035 ")
76 m (250 ft)
3.9 kg (8.6 lbs)
0.20 Ohm/m (0.061 Ohm/ft)
0.049 Ohm/m (0.015 Ohm/ft)
MIXED METAL OXIDE
ELGARD 200 RIBBON MESH
IMPRESSED CURRENT CATHODIC PROTECTION DATASHEET 2.2.4
REVISION 1
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: [email protected] Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Reg’d in England No. 478098
DATASHEET2.2.4
ELGARD™ Anode ribbon mesh is composed of a precious metal oxide catalyst sintered to an expanded Titaniummesh substrate. The Anode Ribbon Mesh is used as a key component in the Cathodic Protection of ReinforcedConcrete Structures.
MATERIAL SPECIFICATIONS
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ANODE PERFORMANCE
Current rating @ 110 mA/m2 (10 mA/ft 2)
Expected life (NACE Standard TM02944-94)
Catalyst
Maximum anode concrete interface current density :
FHWA limit
Short-term limit
NOMINAL DIMENSIONS
Width of roll
Length of roll
Area per roll
Actual anode surface per unit area of concrete
Expanded thickness
Diamond dimensions
Shipping weight per coil
SUBSTRATEComposition
Coefficient of thermal expansion
Thermal conductivity @ 20˚C
Electrical resistivity
Modulus of elasticity
Tensile strength
Yield strength
Elongation
ELECTRICAL PROPERTIES
Anode mesh resistance lengthwise
Current distributor resistance lengthwise
Resistance width wise c/w current distributor
18.8 mA/m2 (1.71 mA/ft 2)
75 Years
Iridium Based Mixed Metal Oxide
110 mA/m2 (10 mA/ft 2)
220 mA/m2 (20 mA/ft 2)
1.22 m (4ft)
76 m (250 ft)
92.9 m2 (1000 ft 2)
0.17 m2/m2 (0.17 ft 2/ft 2)
1.415 mm (0.056")
34 x 76 x 0.64 mm (1.33 " x 3.0 " x 0.025 ")
26 kg (56 lbs)
Titanium, Grade 1 per ASTM B265
8.7 x 10-5/˚K (0.0000048/in/in/˚K)
15.6W/ m2 - ˚K (9.0BTU/hr/ft 2/˚F/ft)
0.000056 Ohm-cm (0.000022 Ohm-in)
105 GPa (14,900,000 PSI) minimum
245 MPa (35,000 PSI) minimum
175 MPa (25,000 PSI) minimum
24% minimum
0.085 Ohm/m (0.026 Ohm/ft)
0.049 Ohm/m (0.015 Ohm/ft)
0.023 Ohm/m (0.007 Ohm/ft)
MIXED METAL OXIDE
ELGARD 150 ANODE MESH
IMPRESSED CURRENT CATHODIC PROTECTION DATASHEET 2.2.4
REVISION 1
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: [email protected] Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Reg’d in England No. 478098
DATASHEET2.2.4
ELGARD™ Anode mesh is composed of a precious metal oxide catalyst sintered to an expanded Titanium meshsubstrate. The Anode Mesh is used as a key component in the Cathodic Protection of Reinforced Concrete Structures.
MATERIAL SPECIFICATIONS
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ANODE PERFORMANCE
Current rating @ 110 mA/m2 (10 mA/ft 2)
Expected life (NACE Standard TM02944-94)
Catalyst
Maximum anode concrete interface current density :
FHWA limit
Short-term limit
NOMINAL DIMENSIONS
Width of roll
Length of roll
Area per roll
Actual anode surface per unit area of concrete
Expanded thickness
Diamond dimensions
Shipping weight per coil
SUBSTRATEComposition
Coefficient of thermal expansion
Thermal conductivity @ 20˚C
Electrical resistivity
Modulus of elasticity
Tensile strength
Yield strength
Elongation
ELECTRICAL PROPERTIES
Anode mesh resistance lengthwise
Current distributor resistance lengthwise
Resistance widthwise c/w current distributor
24.4 mA/m2 (2.22 mA/ft 2)
75 Years
Iridium Based Mixed Metal Oxide
110 mA/m2 (10 mA/ft 2)
220 mA/m2 (20 mA/ft 2)
1.22 m (4 ft)
76 m (250 ft)
92.9 m2 (1000 ft 2)
0.22 m2/m2 (0.22 ft 2/ft 2)
1.981 mm (0.078")
34 x 76 x 0.89 mm (1.33 " x 3.0 " x 0.035 ")
33kg (73 lbs)
Titanium, Grade 1 per ASTM B265
8.7 x 10-5/˚K (0.0000048/in/in/˚K)
15.6W/ m2 - ˚K (9.0BTU/hr/ft 2/˚F/ft)
0.000056 Ohm-cm (0.000022 Ohm-in)
105 GPa (14,900,000 PSI) minimum
245 MPa (35,000 PSI) minimum
175 MPa (25,000 PSI) minimum
24% minimum
0.046 Ohm/m (0.014 Ohm/ft)
0.049 Ohm/m (0.015 Ohm/ft)
0.016 Ohm/m (0.005 Ohm/ft)
MIXED METAL OXIDE
ELGARD 210 ANODE MESH
IMPRESSED CURRENT CATHODIC PROTECTION DATASHEET 2.2.4
REVISION 1
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: [email protected] Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Reg’d in England No. 478098
DATASHEET2.2.4
ELGARD™ Anode mesh is composed of a precious metal oxide catalyst sintered to an expanded Titanium meshsubstrate. The Anode Mesh is used as a key component in the Cathodic Protection of Reinforced Concrete Structures.
MATERIAL SPECIFICATIONS
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ANODE PERFORMANCE
Current rating @ 110 mA/m2 (10 mA/ft 2)
Expected life (NACE Standard TM02944-94)
Catalyst
Maximum anode concrete interface current density :
FHWA limit
Short-term limit
NOMINAL DIMENSIONS
Width of roll
Length of roll
Area per roll
Actual anode surface per unit area of concrete
Expanded thickness
Diamond dimensions
Shipping weight per coil
SUBSTRATEComposition
Coefficient of thermal expansion
Thermal conductivity @ 20˚C
Electrical resistivity
Modulus of elasticity
Tensile strength
Yield strength
Elongation
ELECTRICAL PROPERTIES
Anode mesh resistance lengthwise
Current distributor resistance lengthwise
Resistance width wise c/w current distributor
37.8 mA/m2 (3.44 mA/ft 2)
75 Years
Iridium Based Mixed Metal Oxide
110 mA/m2 (10 mA/ft 2)
220 mA/m2 (20 mA/ft 2)
1.22 m (4 ft)
76 m (250 ft)
92.9 m2 (1000 ft 2)
0.34 m2/m2 (0.34 ft 2/ft 2)
1.981 mm (0.078 ")
25 x 51 x 0.89 mm (0.923 " x 2.0 " x 0.035 ")
43 kg (95 lbs)
Titanium, Grade 1 per ASTM B265
8.7 x 10-5/˚K (0.0000048/in/in/˚K)
15.6W/ m2 - ˚K (9.0BTU/hr/ft 2/˚F/ft)
0.000056 Ohm-cm (0.000022 Ohm-in)
105 GPa (14,900,000 PSI) minimum
245 MPa (35,000 PSI) minimum
175 MPa (25,000 PSI) minimum
24% minimum
0.027 Ohm/m (0.008 Ohm/ft)
0.049 Ohm/m (0.015 Ohm/ft)
0.013 Ohm/m (0.004 Ohm/ft)
MIXED METAL OXIDE
ELGARD 300 ANODE MESH
IMPRESSED CURRENT CATHODIC PROTECTION DATASHEET 2.2.4
REVISION 1
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: [email protected] Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Reg’d in England No. 478098
DATASHEET2.2.4
ELGARD™ Anode mesh is composed of a precious metal oxide catalyst sintered to an expanded Titanium meshsubstrate. The Anode Mesh is used as a key component in the Cathodic Protection of Reinforced Concrete Structures.
MATERIAL SPECIFICATIONS
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MIXED METAL OXIDE
ANODE ACCESSORIES
IMPRESSED CURRENT CATHODIC PROTECTION DATASHEET 2.2.5
REVISION 1
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: [email protected] Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Reg’d in England No. 478098
DATASHEET2.2.5
APPLICATIONA range of accessories are available to assist with the successful installation of our Mixed Metal Oxide anode systems.
SPOT WELDERS FOR UNDER TANK SYSTEMS
ANODE CENTRALISERS
For connection of Titanium conductor bars to Mixed Metal Oxide
Ribbon Anodes (see data sheet 2.2.2.)
For connection to tubular anode systems allowing them to centralise
within the casing / borehole. Available in a range of sizes and
materials to suit the application. When ordering please specify
metallic or non metallic type and the size of borehole / casing the
are being passed through.
CABLE TIES AND CLIPS
A full range of cable ties and clips are available to secure multiple
anodes chains in place for ease of installation. Please specify the
required length, thickness and material when ordering.
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MIXED METAL OXIDE
ANODE ACCESSORIES
IMPRESSED CURRENT CATHODIC PROTECTION DATASHEET 2.2.5
REVISION 1
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: [email protected] Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Reg’d in England No. 478098
DATASHEET2.2.5
END WEIGHTS
End weights are secured to bottom of an anode string / chain configuration to ensure cables remain straight during installation.
Weights are calculated according to the anode cable and ground bed arrangement.
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MIXED METAL OXIDE
RIBBON MESH CANISTER ANODES
IMPRESSED CURRENT CATHODIC PROTECTION DATASHEET 2.2.6
REVISION 1
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: [email protected] Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Reg’d in England No. 478098
DATASHEET2.2.6
APPLICATION
Horizontal Groundbeds, Shallow Vertical Groundbeds.
STANDARD ANODE TYPES, DIMENSIONS AND OUTPUTS
MESH STRIP ANODES are manufactured using titanium expanded mesh substrate, which meets ASTM B265
Grade 1 or 2 standards
MESH STRIP ANODES are 1.25" wide x 48" long and are rated 5 Amps for a 20 year design life in calcined petroleum
coke. The MESH STRIP ANODE can be packaged in a spiral wound, galvanized steel canister or a fabric sleeve.
Anode size and rating is calculated as follows,
• Max Operating current density of anode = 100A/m2
• Titanium Surface Area of 1.25” (32mm) Width x 48” (1220mm) Length Strip Mesh Anode = 0.05m2
• Titanium is coated with a proprietary MMO coating with a sufficient loading to last a minimum of 20 years at the
specified current density.
• Surface area of anode is 0.05m2 and at current density of 100mA/m2 gives output 5A for minimum 20 years (or
equivalent of 100 Amp/years at max current density of 100A/m2)
CABLE TYPES & CONNECTIONS
Anodes are factory assembled with a fully encapsulated cable connection.
Method of Connection : A stud bolt is passed through the mesh onto which a suitably sized cable lug is placed and then tightened with nuts and steel washers to create an electrical connection between mesh anode and cable. Electricalresistance test performed : Maximum connection resistance of 0.001 Ohm
Connection encapsulated with heat shrink sleeve
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Standard Gauges
1.0mm 20bg
1.2mm 18bg
1.2mm 18bg
1.5mm 18bg
2.0mm 14bg
Standard Sizes
150mmDia x 1500mm L
150mmDia x 2000mm L
200mmDia x 2000mm L
250mmDia x 2000mm L
300mmDia x 2000mm L
MIXED METAL OXIDE
RIBBON MESH CANISTER ANODES
IMPRESSED CURRENT CATHODIC PROTECTION DATASHEET 2.2.6
REVISION 1
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: [email protected] Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Reg’d in England No. 478098
DATASHEET2.2.6
CABLE TYPES & CONNECTIONS
Standard Cable types included HMWPE, XLPE/PVC, PVDF/HMWPE, When ordering please specify cable type,
length and size (mm2)
CANNISTER TYPES AND DIMENSIONS
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Maximum Current Density (CD) @ Anode 216mA/m2 (20mA/ft 2)
Mesh Length, “L”, mm (ft) 100 (.325) 150 (.492) 200 (.658) 250 (.817) 300 (.983) 350 (1.125
Anode Surface Area, m2 (ft 2) .020 (.215) .030 (.325) .040 (.430) .050 (.545) .061 (.660) .071 (.770)
Current Rating @ Max CD, mA 4.6 6.8 9.1 11.4 13.7 15.9
Expected Life 50 Years
Anode Coating Iridium Oxide, Mixed Metal Oxide
25.4mm (1 in)
31.75mm (1-1/4 in)
Variable – See Table Below
1.30mm (0.051 in)
2.5mm x 4.6mm (0.1 in x 0.18 in)
0.6mm (0.025 in)
Titanium, Grade 1 per ASTM B265
8.7 x 10-5/˚K (0.0000048/in/in/˚K)
15.6W/ m2 - ˚K (9.0BTU/hr/ft 2/˚F/ft)
0.000056 Ohm-cm (0.000022 Ohm-in)
105 GPa (14,900,000 PSI) minimum
245 MPa (35,000 PSI) minimum175 MPa (25,000 PSI) minimum
24% minimum
6.35mm (1/4 in)
0.63mm (0.025 in)
Anode Diameter
Installation Hole Diameter
Lengths
Expanded Mesh Thickness
Diamond Dimensions
Strand Thickness
Composition
Coefficient of thermal expansion
Thermal conductivity @ 20˚C
Electrical resistivity
Modulus of elasticity
Tensile strength
Yield strength
Elongation
Width
Thickness
MIXED METAL OXIDE
DISCRETE MESH ANODES
IMPRESSED CURRENT CATHODIC PROTECTION DATASHEET 2.2.7
REVISION 1
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: [email protected] Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Reg’d in England No. 478098
DATASHEET2.2.7
APPLICATION
The Elgard Discrete Mesh Anode compliments the existing line of Elgard anodes for Cathodic protection of reinforcedconcrete structures. The anode is composed of a precious metal oxide catalyst on an expanded titanium mesh substrate.The anodes are available in 100mm, 150mm, 200mm, 250mm, 300mm and 350mm lengths and can be combined tomeet specific requirements.
MATERIAL SPECIFICATIONS
DIMENSIONS
SUBSTRATE
CURRENT DISTRIBUTOR
ANODE PERFORMANCE
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MIXED METAL OXIDE
DISCRETE MESH ANODES
IMPRESSED CURRENT CATHODIC PROTECTION DATASHEET 2.2.7
REVISION 1
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: [email protected] Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Reg’d in England No. 478098
DATASHEET2.2.7
OUTLINE DRAWING
ANODE WELDMENT
ELTECHPART No.
0670EA03-10670EA03-2
0670EA03-30670EA03-4
0670EA03-50670EA03-6
100150
200250
300350
400450
500550
600650
DIM. “L1” DIM. “L2”
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MAGNETITE ANODES
IMPRESSED CURRENT CATHODIC PROTECTION DATASHEET 2.3.1
REVISION 1
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: [email protected] Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Reg’d in England No. 478098
DATASHEET2.3.1
APPLICATION
Magnetite is a natural mineral with a high corrosion resistance making it an excellent anode material. The anodes arecast cylindrical and hollow. Cables are centre connected to give a uniform dissipation of current from the anodesurface. The anode to cable connection is electrically sealed with a dielectric compound and an anode cap.Suitable for use in Horizontal Groundbeds, Deep Well Groundbeds, Fresh Water Installations, Seawater Installation
(1) depends on environment
MAGNETITE ANODE DATA
CHEMICAL COMPOSITION
Specific gravity
Brinell hardness (WB5/187.5/15)
Bending strength
Density
Melting point
Coefficient of linear expansion
4.7–4.8
344
5
4,71
1500
6.4x10-6
kg/dm3
kN/cm2
g/cm3
°C
1/°C (0-100°C)
Consumption rate
Current density (1)
Efficiency
0.02 kg/A year
0.70 mA/dm2
90%
FeO
Fe3O4
Balance
28 - 32%
60 - 64%
4 - 12%
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MAGNETITE ANODES
IMPRESSED CURRENT CATHODIC PROTECTION DATASHEET 2.3.1
REVISION 1
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: [email protected] Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Reg’d in England No. 478098
DATASHEET2.3.1
EXPERIENCE
Lifetime comparison - Basis: anode current load 5 A
Surrounding electrolyte:
neutral soil and water
without chlorine andsulfate content
Applications:
shallow groundbeds,
deep groundbeds
CHLORINE CONTAINING SOIL
SEAWATER AND DEEP GROUNDBEDS
STANDARD ANODE TYPES WEIGHTS AND OUTPUTSTYPE MA-U
Diameter 60 mm
Total length 720 mm
Effective length 670 mm
Total weight 6.0 kg
Min. effective mass 4.7 kg
Surface area 13.4 dm2
Max. current load 3.0 A
Surrounding electrolyte:
chlorine and/or sulfate
containing soil orstagnant water
Applications:
shallow groundbeds,
deep groundbeds
TYPE MA-CS
Diameter 60 mm
Total length 720 mm
Effective length 670 mm
Total weight 6.0 kg
Min. effective mass 4.7 kg
Surface area 13.4 dm2
Max. current load 6.0 A
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MAGNETITE ANODES
IMPRESSED CURRENT CATHODIC PROTECTION DATASHEET 2.3.1
REVISION 1
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: [email protected] Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Reg’d in England No. 478098
DATASHEET2.3.1
Surrounding electrolyte:
flowing seawater orbrackish water
Applications:
platforms, jetties,harbours
STANDARD ANODE TYPES WEIGHTS AND OUTPUTS
TYPE MA-SEA
Diameter 60 mm
Total length 760 mm
Effective length 710 mm
Total weight 6.0 kg
Min. effective mass 4.7 kg
Surface area 13.4 dm2
Max. current load 16.0 A
CANISTER FOR MA-U & MA-CS
COKE BACKFILL
Minimum carbon content 90%
Maximum moisture content 5%
Maximum resistivity 1Ωm
Density 700-950 kg/m3
Particle size (dia.) 20 mm max.
Surrounding electrolyte:
chlorine containing soil orstagnant water
Applications:
deep groundbeds openhole, deep groundbedsclosed hole, water tank
TYPE MA-CHAIN
Diameter 60 mm
Total length 740 mm
Effective length 600 mm
Total weight 6.2 kg
Min. effective mass 4.7 kg
Surface area 11.3 dm2
Max. current load (groundbeds) 6.0 A
Max. current load (tanks) 16.0 A
Standard canister Diameter (mm) Length (mm) Total weight (kg)CAN 10 160 1000 22
CAN 15 300 1500 85
CAN 20 300 2000 110
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GRAPHITE ANODES
IMPRESSED CURRENT CATHODIC PROTECTION DATASHEET 2.3.2
REVISION 1
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: [email protected] Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Reg’d in England No. 478098
DATASHEET2.3.2
APPLICATION
Plain graphite anodes are used in dry soil conditions installed in groundbeds containing compacted carbonaceousbackfill. Linseed oil impregnated anodes can be used in moist saline soils, in fresh and brackish water, and forseawater applications. Graphite anodes can be installed as horizontal or deepwell groundbeds to protect buriedpipelines or due to their lightweight nature they can be suspended into the electrolyte to protect water tank internalsurfaces or marine structures.
Cathodic Protection Co Ltd graphite anodes are manufactured in two standard sizes - 3” dia up to 60” long & 4”
dia up to 80” long. There are two types of graphite anodes - plain & linseed oil impregnated. Plain graphite
anodes are used for ordinary soil conditions and linseed oil impregnated anodes are usually used for saline soilor seawater environments.
GRAPHITE ANODE DATA
CONSUMPTION RATES
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GRAPHITE ANODES
IMPRESSED CURRENT CATHODIC PROTECTION DATASHEET 2.3.2
REVISION 1
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: [email protected] Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Reg’d in England No. 478098
DATASHEET2.3.2
TYPICAL CHARACTERISTICS
ANODE TO CABLE CONNECTION
Cable for Graphite Anodes is supplied according to customer requirements. We can offer the following insulation andsheathing types PVC. XLPE/PVC, HMWPE, KYNAR, HALAR, EPR/CSPE.
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PLATINISED TITANIUM ANODES
IMPRESSED CURRENT CATHODIC PROTECTION DATASHEET 2.3.3
REVISION 1
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: [email protected] Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Reg’d in England No. 478098
DATASHEET2.3.3
APPLICATION
• Underwater steel structures - Wharves, jetties, sheet pile walls and piers. Usually rod type anodes distributed throughout the structure to be protected to give a good overall protective current distribution. Anodes should beinstalled in areas not liable to cause Anode damage i.e. out of the way of berthing vessels, mooring ropes, chains etc.
• Exterior protection of ships hulls - anodes in the shape of plates, discs or strips. Housed in chlorine resistant plastic as the anode operates at high current densities in seawater which produces chlorine.
• Water tank internal protection - usually distributed rod anodes are used for this type of installation by suspending from the tank roof.
• Internal protection of plant - large diameter water pipelines such as cooling water can be protected using rod or wireshaped anodes.
PLATINISED TITANIUM ANODE DATA
Platinised Titanium anodes are manufactured from a commercially pure titanium substrate plated with a very thin coating
of platinum. The titanium serves simply as the anode body and the conductor, the active anode element being the
platinum coating.
The usual thickness of the platinum coating is approximately 2.5 microns, however, this coating thickness should be
increased to 5.0 microns for harsher environments. The base metal is available in a wide variety of standard shapes -
rods, tubes, mesh, etc - which can be fabricated into non-metallic mounts for attachment to the structure to be
cathodically protected.
The thickness of the platinum coating and the current density at which the anode is operated determine the useful life
of the anode. The maximum voltage at the anode to electrolyte interface should not exceed 8 Volts in electrolytes
containing chloride as voltages greater than this value could cause local corrosion on any unplatinised portions of
the anode.
Platinised titanium anodes should not be used in electrolytes containing fluoride as titanium oxide dissolves in fluoride.
Anodic passivation does not protect the titanium substrate in such electrolytes.
The advantage of platinised titanium anodes is that they can be operated at high current densities with very low
consumption rates.
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PLATINISED TITANIUM ANODES
IMPRESSED CURRENT CATHODIC PROTECTION DATASHEET 2.3.3
REVISION 1
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: [email protected] Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Reg’d in England No. 478098
DATASHEET2.3.3
CURRENT DENSITY AND CONSUMPTION RATES
FEATURES
• Anodes can work at high current densities without decomposition or dissolving.
• Favourable strength to weight ratio.
• Anodes can be smaller and more compact than comparable conventional anodes.
• Can be manufactured in a wide variety of shapes and sizes.
• Lightweight support tube installation for Pt Ti anode installation.
ANODE INSTALLATION EXAMPLES
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PLATINISED TITANIUM ANODES
IMPRESSED CURRENT CATHODIC PROTECTION DATASHEET 2.3.3
REVISION 1
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: [email protected] Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Reg’d in England No. 478098
DATASHEET2.3.3
APPLICATION
• Underwater steel structures - Wharves, jetties, sheet pile walls and piers. Usually rod type anodes distributed throughout the structure to be protected to give a good overall protective current distribution. Anodes should beinstalled in areas not liable to cause Anode damage i.e. out of the way of berthing vessels, mooring ropes, chains etc.
• Exterior protection of ships hulls - anodes in the shape of plates, discs or strips. Housed in chlorine resistant plastic as the anode operates at high current densities in seawater which produces chlorine.
• Water tank internal protection - usually distributed rod anodes are used for this type of installation by suspending from the tank roof.
• Internal protection of plant - large diameter water pipelines such as cooling water can be protected using rod or wireshaped anodes.
PLATINISED TITANIUM ANODE DATA
Platinised Titanium anodes are manufactured from a commercially pure titanium substrate plated with a very thin coating
of platinum. The titanium serves simply as the anode body and the conductor, the active anode element being the
platinum coating.
The usual thickness of the platinum coating is approximately 2.5 microns, however, this coating thickness should be
increased to 5.0 microns for harsher environments. The base metal is available in a wide variety of standard shapes -
rods, tubes, mesh, etc - which can be fabricated into non-metallic mounts for attachment to the structure to be
cathodically protected.
The thickness of the platinum coating and the current density at which the anode is operated determine the useful life
of the anode. The maximum voltage at the anode to electrolyte interface should not exceed 8 Volts in electrolytes
containing chloride as voltages greater than this value could cause local corrosion on any unplatinised portions of
the anode.
Platinised titanium anodes should not be used in electrolytes containing fluoride as titanium oxide dissolves in fluoride.
Anodic passivation does not protect the titanium substrate in such electrolytes.
The advantage of platinised titanium anodes is that they can be operated at high current densities with very low
consumption rates.
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PLATINISED TITANIUM ANODES
IMPRESSED CURRENT CATHODIC PROTECTION DATASHEET 2.3.3
REVISION 1
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: [email protected] Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Reg’d in England No. 478098
DATASHEET2.3.3
CURRENT DENSITY AND CONSUMPTION RATES
FEATURES
• Anodes can work at high current densities without decomposition or dissolving.
• Favourable strength to weight ratio.
• Anodes can be smaller and more compact than comparable conventional anodes.
• Can be manufactured in a wide variety of shapes and sizes.
• Lightweight support tube installation for Pt Ti anode installation.
ANODE INSTALLATION EXAMPLES
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TRANSFORMER RECTIFIERS
IMPRESSED CURRENT CATHODIC PROTECTION DATASHEET 2.4.1
REVISION 1
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: [email protected] Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Reg’d in England No. 478098
DATASHEET2.4.1
APPLICATION
Onshore, Offshore and Marine applications.
A wide and varied range of high quality transformer rectifiers are designed and manufactured at our Grantham works tomeet the market requirement for all land and marine structures necessitating an Impressed Current Cathodic Protectionsystem or a Marine Growth Anti Fouling system.
The products have been developed to satisfy the most arduous environmental
conditions, giving safe operational reliability with minimal maintenance at competitive price levels.
Two main types of transformer rectifiers are available ie: Air Cooled and Oil
Cooled, the selection of which may be specification derived or personal
choice. The final selection invariably being the environmental conditions and
relative to output rating, these will determine the physical size and cost of the
unit. Our engineers are able to assist you with this selection.
1 Phase and 3 Phase supplies to 660Volts, 50/60Hz are readily catered for
within our standard arrangements
Voltages: 6 to 120Volts DC (British Standards state 50Volts DC output max)
Currents: 5 to 800Amps (Multiples of transformer rectifiers should be
considered for greater than 12kWatt)
Input Power Supply
Output Rating @
Ambient Temperatures -
10 to 55˚C
TRANSFORMER RECTIFIER UNIT DATA
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TRANSFORMER RECTIFIERS
IMPRESSED CURRENT CATHODIC PROTECTION DATASHEET 2.4.1
REVISION 1
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: [email protected] Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Reg’d in England No. 478098
DATASHEET2.4.1
Switch Control via control panel facia switches to select transformer
tappings, 15 and 63 step control available as standard
Auto transformer (Variac) control indefinitely from 0 to 100%.
Electronic thyristor control from panel facia mounted potentiometer givingindefinite variable adjustment from 3Volts to maximum rating.
All auto systems operate from 3Volts to maximum rating and are fitted with a
manual override facility.
Constant current maintains the output current at the preset value
irrespective of supply and output circuit changes.
A permanent reference electrode(s) controls the output current to maintain a
constant potential at the surface of the protected structure subject to
compensate for changes in electrolyte resistivity, coating efficiency, powersupply voltage variation, tidal conditions etc.
A wide range of standard and purpose built arrangements up to IP66
protection levels.
Mild steel, Stainless Steel, Aluminium and Glass Reinforced Polyester are
available.
Epoxy/Polyurethane paint finishes on prepared shot blast, cleaned and zinc
chromate primed/Zinga base as standard. Options include Zinc flame
sprayed, natural bead blast finishes, etc.
Selected to meet the specification requirement with particular emphasis on
high efficiency transformers and generously rated semi-conductors
OUTPUT CONTROL
Manual
Switched
Auto Transformer
Electronic
Auto (Electronic)
Constant Current
Constant Potential
Enclosures
Material
Finishes
Electrical/Electronic
Components
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TRANSFORMER RECTIFIERS
IMPRESSED CURRENT CATHODIC PROTECTION DATASHEET 2.4.1
REVISION 1
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: [email protected] Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Reg’d in England No. 478098
DATASHEET2.4.1
Supply/Output Monitoring
Limit and Alarm (high and low)
Local/Remote indication facilities
4-20mA re-transmission signals
RCCD/MCB and fuse protection
Surge suppression
Lightning Arrestors
Metering
“Instant Off” timers
Synchronous timing
All transformer rectifiers undergo works testing to include the following as a
minimum:
• Wiring connection integrity
• Circuit continuity and compliance
• Operation at full output current and voltage far a minimum of 12 hours
• High voltage insulation resistance test
In addition new designs are subjected to a 12-24 hour heat run test at full
load to ensure that the temperature rises are within permitted limits for the
materials used in construction.
FACILITY AVAILABLE
TESTS
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TRANSFORMER RECTIFIERS
IMPRESSED CURRENT CATHODIC PROTECTION DATASHEET 2.4.1
REVISION 1
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: [email protected] Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Reg’d in England No. 478098
DATASHEET2.4.1
TYPICAL TRANSFORMER RECTIFIER GENERAL ARRANGEMENT
(Model Shown Oil Cooled 75V / 125A)
TYPICAL TRANSFORMER RECTIFIER / POSITIVE JUNCTION BOX SITE ARRANGEMENT
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REMOTE MONITORING
FOR TR’S
IMPRESSED CURRENT CATHODIC PROTECTION DATASHEET 2.4.2
REVISION 1
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: [email protected] Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Reg’d in England No. 478098
DATASHEET2.4.2
Bullhorn i-series ICP Information
American Innovations’ Bullhorn® i-series ICP is a satellitebased remote monitoring device that provides scheduledand by exception inbound reporting as well as two-waycommunication for on-demand reads andactivating/deactivating ancillary equipment. The device canbe field upgraded to include a MicroMax ® GPS80 current interrupter enabling the collection of IR-free cathodicprotection (CP) reads in the most efficient, economical waypossible. The ICP uses the OrbComm satellite system andenables equipment monitoring and control in very remotelocations. It is ideal for international use.
The ICP monitors many different kinds of equipment in thecathodic protection industry including rectifiers, test pointsand critical bonds. It is also ideal for monitoring equipment in a number of other industries. The ICP provides automaticnotifications of alarm events via email, cell phone or pager.With secure access, data can be viewed on the internet from anywhere in the world, day or night.
The ICP unit is available in 2 and 4 analog channel versions. The 5th analog channel is used internally when a MicroMaxis utilized and is not available for other purposes. Both versions have 6 digital inputs and 6 digital outputs. For CPapplications, analog inputs are available with filtering and surge protection. The ICP is easy to install since allconfiguration of the device takes place via the satellite system, so there is no need for a laptop computer in the field.It accepts customer supplied AC or DC line power or DC solar power. In the event of power loss, an internal
rechargeable battery provides backup power.
• Remote interruption by adding MicroMax GPS80 Interrupter
• Easy to install
• Configure via the web
• Up to 4 analog channels for external inputs
• Satellite for global coverage
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REMOTE MONITORING
FOR TR’S
IMPRESSED CURRENT CATHODIC PROTECTION DATASHEET 2.4.2
REVISION 1
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: [email protected] Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Reg’d in England No. 478098
DATASHEET2.4.2
Up to 5 Analog channelsAvailable input ranges:0-100V 0-10V 0-100mV
• Analog inputs are isolated
• Inputs specified at time of order
1 digital input availableRemaining digital inputs:Available for use with MicroMax GPSCurrent Interrupter
Available for use with MicroMax GPS current interrupter
Configuration via web interface
MicroMax GPS80 Interrupter, AC Present Sensor,Interruption Verification Sensor
AC (Line Power Supplied by Customer) w/ Nominal Voltage of 110VAC.
DC (line power supplied by customer) 15-36VDC.
Backup battery has a Nominal Voltage of 12 VDC and 7AH Capacity.Solar Power Option Available for an additional fee.
Aluminum or Fiberglass enclosure available:Height- 13.5 inches, Width- 11.5 inches, Depth- 7.125 inches
Data stored in non-volatile (EEPROM) memory
Temp: -40 degrees C to +85 degrees C; Humidity: 0-95% non-condensing
UL/CUL General Classification (pending); FCC Part 15; Enclosure: NEMA 4compliant for all Bullhorn types
Bullhorn secure website. Standard web browsers.AI Network operations center
Orbcomm satelite
Data Inputs
Outputs
Config. Parameters
Supporting Products
Power Supply
Physical Description
Data Integrity
Environmental
Compliance
Software Interface
Communications
I - series ICP Product Information
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JUNCTION BOXES
IMPRESSED CURRENT CATHODIC PROTECTION DATASHEET 2.5.1
REVISION 1
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: [email protected] Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Reg’d in England No. 478098
DATASHEET2.5.1
Stainless Steel 316L & 304, Aluminium Explosion Proof
Painted Mild Steel Plastic GRP
Galvanised and Painted Cast Iron Custom Finishes
Please also specify IP, NEMA or Hazardous area classification required.
APPLICATION
Junction boxes for positive and negative current distribution and control , and for resistance bonding are available tomeet exact client specifications.
Suitable for onshore and marine environments in safe and hazardous areas.
When specifying a CPC Junction Box assembly please clarify specific hardware and components required.
ENCLOSURES
Resistors Metering Diodes
Shunts Monitoring Labelling
Support Frames Transducers Switches
Copper Links Terminals Security / Locking
ACCESSORIES
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JUNCTION BOXES
IMPRESSED CURRENT CATHODIC PROTECTION DATASHEET 2.5.1
REVISION 1
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: [email protected] Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Reg’d in England No. 478098
DATASHEET2.5.1
Cable entry can be made by any type of proprietary cable gland, or by conduit and hub assemblies allowing the safepassage of multiple cables into the enclosure.
CABLE ENTRY
TYPICAL JUNCTION BOX
ARRANGEMENT
TYPICAL JUNCTION BOX SUPPORT ARRANGEMENT
TYPICAL INTERNAL LAYOUT OF ANODE
JUNCTION BOX
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WELLHEAD ASSEMBLIES
IMPRESSED CURRENT CATHODIC PROTECTION DATASHEET 2.6.1
REVISION 1
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: [email protected] Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Reg’d in England No. 478098
DATASHEET2.6.1
APPLICATION
Suitable for onshore and marine environments in safe and hazardous areas. For the termination and support of anodecables at deep well ground bed locations and for the safe ventilation of gases produced by high chlorine environments.
Cathodic Protection Co Ltd can manufacture a custom range of well head assemblies to suit your exact requirement.We can provide well head structures manufactured from a range of materials including GRP, Steel and Concrete. Thewell head design will generally incorporate the support and termination of anode cables, sufficient ventilation of gasesgenerated in deep well ground bed locations and security / ingress protection to prevent tampering andenvironmental damage.
TYPICAL LAYOUT OF WELLHEAD STRUCTURE
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CARBONACEOUS BACKFILL
IMPRESSED CURRENT CATHODIC PROTECTION DATASHEET 2.6.2
REVISION 1
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: [email protected] Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Reg’d in England No. 478098
DATASHEET2.6.2
APPLICATION
Impressed current cathodic protection groundbeds and packaged impressed current anodes.
CARBONACEOUS BACKFILL DATA
TYPICAL ANALYSIS
Chemical Composition (%) DBW SP
Ash 0.2 12 max
Volatiles 0.3 1.5 max
Moisture 0.3 10
Fixed Carbon 99.2 86.5 min (dry basis)
Sulphur 1.0 1.5 max
Silicon 168 ppm 1.0
Iron 83 ppm 1.1
Size Grading 0.25 - 1mm 0 -10mm
Resistivity @ 150psi 0.1 0hm cm 0.5 0hm cm
Products supplied in 25kg multi walled paper bags, stacked on pallets andshrinkwrapped. Alternatively 1 tonne bulk bags on pallets and shrinkwrapped
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CABLE XLPE/PVC
IMPRESSED CURRENT CATHODIC PROTECTION DATASHEET 2.6.3
REVISION 1
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: [email protected] Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Reg’d in England No. 478098
DATASHEET2.6.3
APPLICATION
Surface wiring & buried if protected by clean sand. Suitable for use as anode cable tails, positive feed cable,negative return cable and test cable.
XLPE/PVC CABLE DATA
Single core XLPE insulated/PVC sheathed 600/1000V BS7889 6181XY
Conductors: Plain annealed copper
Insulation: XLPE (Cross linked Polyethylene)Sheath/Jacket: PVC (Polyvinyl-Chloride)
Colours: Black/Black, Red/Red
Voltage: 600/1000v
Operating temperature: Maximum 90°C, minimum bending 0°CStandard: BS7889 & IEC60502
Minimum bending radius : Diameter up to 25mm, 4 x OD; Diameter over 25mm, 6 x OD
STANDARD CABLE SIZES DIMENSIONS AND WEIGHTS
Size
(mm2)
6
10
16
25
35
50
70
95
120
150185
240
Maximum Dia
Over Conductor
(mm)
3.12
4.05
5.10
6.40
7.50
8.90
10.70
12.60
14.98
15.9617.78
20.52
RT of
Insulation
(mm)
0.7
0.7
0.7
0.9
0.9
1.0
1.1
1.1
1.2
1.41.6
1.7
Dia over
Core
(mm)
4.5
5.5
6.5
8.2
9.3
11.1
13.2
15.0
17.6
19.021.3
24.3
RT of
Sheath
(mm)
1.4
1.4
1.4
1.4
1.4
1.4
1.5
1.5
1.6
1.71.7
1.9
Nominal
Overall Dia
(mm)
7.3
8.3
9.3
11.0
12.1
14.2
16.4
18.3
21.2
22.825.1
28.4
Weight
(Kg/km)
104
150
214
317
420
560
787
1050
1450
16502030
2660
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CABLE XLPE/PVC/SWA/PVC
IMPRESSED CURRENT CATHODIC PROTECTION DATASHEET 2.6.4
REVISION 1
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: [email protected] Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Reg’d in England No. 478098
DATASHEET2.6.4
APPLICATION
Surface wiring & buried if protected by clean sand. Suitable for use as anode cable tails, positive feed cable,negative return cable and test cable.
XLPE/PVC/SWA/PVC CABLE DATA
Single Core BS5467 600/1000V
Conductors: Plain annealed stranded copper
Insulation: XLPE (Cross linked polyethylene)Core identification: Brown
Bedding: PVC (Polyvinyl-Chloride)
Armour/Protection: SWA (Galvanised steel wire armour)
Sheath/Jacket: PVC (Polyvinyl-Chloride)
Colour: Black
Voltage: 600/1000v
Operating temperature: Maximum 90°C, minimum bending 0°C
Standard: BS5467
Minimum bending radius : 6 x Outside Diameter
STANDARD CABLE SIZES DIMENSIONS AND WEIGHTS
Size
mm2
10
16
25
35
50
70
95
120
Maximum Dia
Over Conductor
mm
4.05
5.10
6.40
7.50
8.90
10.70
12.60
14.98
RT of
Insulation
mm
0.7
0.7
0.9
0.9
1.0
1.1
1.1
1.2
Dia of
Armour Wire
mm
0.9
0.9
0.9
0.9
0.9
1.25
1.25
1.25
Approx Dia
under Armour
mm
10.4
10.8
11.4
12.0
12.9
14.9
16.6
18.3
Nominal
Overall Dia
mm
13.5
14.2
15.2
16.3
17.7
20.4
22.3
24.0
Weight
Kg/km
495
535
585
640
730
980
1270
1540
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CABLE PVDF/HMWPE
IMPRESSED CURRENT CATHODIC PROTECTION DATASHEET 2.6.5
REVISION 1
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: [email protected] Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Reg’d in England No. 478098
DATASHEET2.6.5
APPLICATION
Surface wiring & buried if protected by clean sand. Suitable for open hole deep well groundbeds and anode cable tailswhere H2S and high levels of chloride ion species and where oxygen and/or chlorine gases may be evolved.
PVDF/HMWPE CABLE DATA
Single core PVDF insulated/HMWPE sheathed 600/1000V
Conductors: Tinned annealed copper
Insulation: PVDF Fluoropolymer (Radiation cross linked polyvinyldene fluoride)
Sheath/Jacket: HMWPE (High Molecular Weight Polyolefin) to ASTM Spec D-1248
Colours: Clear/Black
Voltage: 600/1000v
Operating temperature: Maximum 150°C, minimum bending minus -15°C
Minimum bending radius : 10m x OD of cable
STANDARD CABLE SIZES DIMENSIONS AND WEIGHTS
Size
mm2
6
10
16
25
35
50
Maximum Diaof Conductor
mm
3.12
4.05
5.10
6.40
7.50
8.90
RT ofInsulation
mm
1.0
1.0
1.0
1.2
1.2
1.4
Dia overCoremm
5.12
6.05
7.10
8.80
9.90
11.70
RT ofsheathmm
1.65
1.65
1.65
1.65
1.65
1.65
NominalOverall Dia
mm
8.42
9.35
10.40
12.10
13.20
15.00
Weight Kg/km
96
135
197
312
398
541
NOTE: The Polyolefin sheath protects the PVDF insulation from damage during installation. The HMWPE sheath willdeteriorate under aggressive environmental conditions leaving the PVDF to withstand the surrounding media.
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CABLE HALAR/HMWPE
IMPRESSED CURRENT CATHODIC PROTECTION DATASHEET 2.6.6
REVISION 1
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: [email protected] Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Reg’d in England No. 478098
DATASHEET2.6.6
APPLICATION
HALAR/HMWPE cable is designed for anode lead wires in a wide range of environments. Due to its dual insulationconstruction, it can be installed directly in native soils or submerged in fresh, brackish, or salt waters. The cable is idealfor deep anode bed installations where chlorine and hydrogen gases are generated. The HALAR insulation will not embrittle at temperatures down to (-80F) and will maintain dimensional stability and dielectric strength at temperaturesup to 250F. It is highly resistant to notch propagation.
One of the major causes of deep anode failures is the failure of cable insulation. This is especially evident in areas wherebrackish water is present in the ground. In this environment, anodes generate reactive gases such as chlorine andnacent oxygen. These gases cause rapid deterioration of conventional HMWPE insulation.
Cathodic protection cable insulated with HALAR fluoropolymer, is especially suited for deep anode lead wires. HALARfluoropolymer is inert to reactive compounds and has an outstanding ability to prevent the passage of gases. Laboratoryand field evaluations indicate that HALAR fluoropolymer insulated lead wire can extend the life of deep anodeinstallations. The cable is composed of stranded copper wire covered by two layers of insulation. The outer insulationlayer is made from high molecular weight polyethylene (HMWPE). It exhibits superior dielectric and tensile strength, andprovides mechanical protection to the cable.
The material is also resistant to water intrusion and is not affected by most organic or inorganic substances. The inner
or primary insulation is composed of HALAR, a fluoropolymer. This insulating material demonstrates exceptional chemicalresistance. In the presence of chlorine, hydrochloric acid, sulfuric acid, or other strong oxidizing agents the materialremains stable. Further, it will not deteriorate when exposed to petroleum hydrocarbons which are encountered innumerous cathodic protection applications.
The dual extrusion HALAR cable is made specifically for cathodic protection applications. It can withstand considerableabuse during installation.
Conductor : Stranded bare copper conductor conforms to ASTM Specification B-3 and B-8.
Insulation : A homogeneous wall of natural ECTFE fluoropolymer (HALAR) shall be extruded over the conductor.
Jacket : Insulation is high molecular weight polyethylene conforming to ASTM-D-1248, Type 1, Class C, Category 5,Grades E5 & J1. Tensile Strengths Jl, J3.
Available with high density polyethylene (Types II, III, IV) Class B and C (all colors). Surface printed. Custom printing available.
HALAR/HMWPE CABLE DATA
STANDARDS
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CABLE HALAR/HMWPE
IMPRESSED CURRENT CATHODIC PROTECTION DATASHEET 2.6.6
REVISION 1
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: [email protected] Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Reg’d in England No. 478098
DATASHEET2.6.6
CABLE DATA
Size
#8
#6
#4
#2
No. ofStrands
7
7
7
7
CircularMils
16,510
26,240
41,740
66,360
AWGDiameterInches
.142
.179
.225
.283
HALARThickness
Inches
.020
.020
.020
.020
HMWPEThickness
Inches
.065
.065
.065
.065
NominalDiameterInches
.32
.36
.41
.46
Weight Lbs per1000 ft
81
116
170
254
DC Ohmsper Mft at 20 C
.652
.411
.258
.162
Specifications for HALAR/HMWPE Cathodic Protection Cable
This specification describes a special single conductor size 8 AWG-2 AWG, HALAR insulated, High Molecular Weight
Polyethylene jacketed cable designed for use as a direct burial feeder in deep anode ground-bed cathodic protection
systems. The cable is ideally suited for use in harsh chemical environments involving brackish water, sour gas, chlorine,
acids, alkalis, and petroleum based solvents. The cable is suitable for use at voltages up to 600 volts ac or dc.
Applicable Standards (The following standards form a part of this specification to the extent specified herein:)ASTM Specification B 3, latest edition, for Soft or Annealed Copper WireASTM Specification B 8, latest edition, for Concentric-Lay Stranded Copper ConductorsASTM Specification D 1248, latest edition, for Polyethylene Plastics Molding and Extrusion Materials.ICEA Standard S-61-402/NEMA Standard WC5 for Thermoplastics Insulated Wire and CableConductor
The copper conductor shall be Class B stranded, compressed, annealed, uncoated cooper in accordance with ASTM B 3and B 8
Insulation : The conductor shall be insulated with an extruded layer of natural HALAR ECTFE fluoropolymer as a primaryinsulation. The average thickness shall be 20 mils. The minimum thickness at any point shall be not less than 90% of the specified average thickness. The insulation shall be applied tightly to the conductor and shall be free-stripping.
Jacket : A black High Molecular Weight Polyethylene jacket having both insulating and jacketing properties shall beextruded over the primary insulation. The jacket, before extrusion, shall comply with the physical and electricalrequirements of ASTM Specification D 1248 for Type1, Class C, Category 5, Grade E-5 and J-1 material.
The average jacket thickness shall be 65 mils. The minimum thickness shall be not less than 80% of the specifiedaverage thickness.
Identification : The cable shall be surface ink printed with: "Conductor Size AWG, CU, Manufacturer, HALAR/HMWPE
CATHODIC PROTECTION CABLE".
Tests : The completed cable shall be tested in accordance with the requirements of ICEA S-61-402, Part 6.
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CABLE HMWPE
IMPRESSED CURRENT CATHODIC PROTECTION DATASHEET 2.6.7
REVISION 1
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: [email protected] Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Reg’d in England No. 478098
DATASHEET2.6.7
APPLICATION
Surface wiring & buried if protected by clean sand. Suitable for use as anode cable tails, positive feed cable, negativereturn cable and test cable.
The cable utilized in cathodic protection systems is a critical component of any cathodic protection system. The industrystandard cable for direct burial is a stranded copper conductor covered with an insulation of high molecular weight polyethylene (HMWPE). The thick insulation provides both electric isolation and mechanical protection. During installation,
this cable can withstand considerable mechanical abuse without compromising the conductor. The HMWPE insulation ischemically resistant and protects against most organic and inorganic substances.
STANDARDS
Conductor : Stranded copper conductor conforms to ASTM Specification B-8.
Insulation : Insulation is high molecular weight polyethylene conforming to ASTM D-1248, Type 1, Class A, Category 5,Grades E4 & E5. Tensile Strengths Jl, J3. Available with high density polyethylene (Types II, III, IV) Class B & C (all colors).
Tests : The completed cable shall be tested in accordance with the requirements of ICEA Pub. No. S-61-402, Part 6.
INSULATION
THICKNESS
NOMINAL O.D. NUMBER OF
STRANDS
AWG mm2
Inches mm No Inches mm
14 2.5 0.11 2.794 7 0.299 7.59
12 4 0.11 2.794 7 0.31 7.87
10 6 0.11 2.794 7 0.34 8.64
8 10 0.11 2.794 7 0.36 9.14
6 16 0.11 2.794 7 0.41 10.414 25 0.11 2.794 7 0.46 11.68
2 35 0.11 2.794 7 0.52 13.21
1 45 0.125 3.175 19 0.59 14.99
1/0 50 0.125 3.175 19 0.63 16
2/0 70 0.125 3.175 19 0.67 17.02
4/0 120 0.125 3.175 19 0.78 19.82
WIRE SIZE NOMINAL OD
HMWPE CABLE DATA
STANDARD SIZE AND DATA
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VENT PIPE
IMPRESSED CURRENT CATHODIC PROTECTION DATASHEET 2.6.8
REVISION 1
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605