IMPORTANT NOTICE€¦ · 220-9-25-14220-9-05-11 I 220-9-09-14 PPD. 9. 10 Fig. Item No. Description...
Transcript of IMPORTANT NOTICE€¦ · 220-9-25-14220-9-05-11 I 220-9-09-14 PPD. 9. 10 Fig. Item No. Description...
IMPORTANT NOTICE
This Manual contains importantsafety instructions which mustbe strictly followed when using
this equipment.PTCT
AFMG-24
220-9-05-11220-9-25-14
I
220-9-09-14 PPD
9
10
Fig. Item No. Description
1 56250 Adjustable leg assembly std., S/N 20200 on2 56240 Frame fabricated stainless steel, S/N 20200 on3 56062 Transmission mounting plate supports (2 req.)4 56274 Drive cover top w/prox. switch mounting
bracket, S/N 20200 on5 56165 Rear drive cover, S/N 20026 on6 56164 Seal for control box, S/N 20026 on7 56239 Drive cover, left side, S/N 20200 on8 56238 Drive cover, right side, S/N 20200 on9 56155 Control box cover, S/N 20026 on
10 56089 Drive cover lower front, w/lug holder cutouts10A 56338 Drive cover lower front11 56161 Control box, S/N 20026 on12 56144 Side panel filler plate S/N 20026 on
NOT SHOWN14572 Ring wrench hanger
FASTENERSFRAME & CASE
ADJUSTABLE LEGS TO FRAMEItem #HHS067S Hex head screw 3
8-16 34, SS, (8 ea.)
HN35S Hex nut, 38-16, SS, (8 ea.)
LW25S Lock washer, 38, SS, (8 ea.)
TRANSMISSION MOUNTING PLATE SUPPORTSTO FRAMEItem #HHS075S Hex head screw 3
8-16 114, SS, (4 ea.)
LW25S Lock washer, 38, SS, (4 ea.)
S217C Dowel pin, 516
34, (4 ea.)
SIDE PANEL FILLER PLATE TOSIDE DRIVE COVERItem #2563 Hex washerhead screw, 10-32 1
2, SS, (8ea.)
LW05S Lock washer, #10, SS, (8 ea.)HN10S Hex nut, 10-32, SS, (8 ea.)
CONTROL BOX COVER TO CONTROL BOXTHROUGH DRIVE COVERItem #2563 Hex washerhead screw, 10-32 1
2, SS,(12 ea.)
CONTROL BOX TO SIDE COVERItem #2563 Hex washerhead screw, 10-32 1
2, SS, (2ea.)
LW05S Lock washer, #10, SS, (2 ea.)HN10S Hex nut, 10-32, SS, (2 ea.)
DRIVE COVER BACK TO DRIVE COVERItem #HHS025S Hex head screw 1
4-20 12, SS, (6 ea.)
LW10S Lock washer, 14, SS, (6 ea.)
DRIVE COVER TOP TO DRIVE COVERSItem #HHS025S Hex head screw 1
4-20 12, SS, (4 ea.)
LW10S Lock washer, 14, SS, (4 ea.)
LOWER FRONT COVER TO SIDE DRIVE COVERSItem #HHS025S Hex head screw 1
4-20 12, SS, (4 ea.)
LW10S Lock washer, 14, SS, (4 ea.)
DRIVE COVER SIDES TO FRAMEItem #HHS025S Hex head screw 1
4-20 12, SS, (4 ea.)
LW10S Lock washer, 14, SS, (4 ea.)
DRIVE COVER SIDES TO TUBItem #HHS055S Hex head screw, 5
16-18 34, SS, (6 ea.)
LW15S Lock washer, 516, SS, (6 ea.)
FW10S Flat washer, 516, SS, (6 ea.)
MIXER
11
Fig. Item No. Description
1 53568 Mixer paddle lock set screw2 53594 Lock arm radial bearing3 53517 Lock arm thrust bearing4 53852 Mixer paddle lock arm assembly5 53953 Seal, mixer drive shaft thru tub6 56039 Product mixer safety cover7 56040 Product mixer tub, no side inlet7A 56121 Product mixer tub, RH side inlet7B 56124 Product mixer tub, LH side inlet8 56044 Safety cover hinge rod9 56045 Safety cover hinge rod spacer (2)
10 56072 Safety cover latch11 56073 Latch mounting bracket, LH12 56074 Latch mounting bracket, RH13 56284 Product mixer paddle, 1st grind, SS, less hook14 56221 Safety cover torsion spring, RH15 56222 Safety cover torsion spring, LH16 52181 Safety cover magnet up to s/n 2170017 53853 Mixer paddle lock arm assembly18 56230 Product mixer paddle, 2nd grind, SS, w/hook19 56273 Magnet mounting bracket up to s/n 2170019A 56273-1 Magnetic switch bracket
& magnet, s/n 21700 onNOT SHOWN
14572 Ring hanger
FASTENERSMIXER
HINGE ROD ENDSItem #AN20S Acorn nut, 3
8-16, SS, (2 ea.)
LID LATCH TO LIDItem #RHS24S Round head screw, 1
4-20 12, SS, (2 ea.)
RHS31S Round head screw, 14-20 1, SS, (1 ea.)
HNNL15S Hex nut, nylok, 14-20, SS, (3 ea.)
MAGNET TO MOUNTING BRACKETItem #FHS24S Flat head screw, 10-32 5
8, SS, (1 ea.)LW05S Lock washer, #10, SS, (1 ea.)HN10S Hex nut, 10-32, SS, (1 ea.)
TUB TO FRAMEItem #HHS067S Hex head screw 3
8-16 34, SS, (4 ea.)
LW25S Lock washer, 38, SS, (4 ea.)
Fig. Item No. Description
1 HK48 Knife drive pin2 HR42/48 Bowl end ring3 52392 Product splash shield4 WN20S Wing nut, 3
8-165 SSS45S Stud, 3
8-16 16 57159K Auger drive shaft seal kit6A 57159 Auger drive shaft seal, double lip6B 57160 Seal retainer, SS6C FHS26S Flat head screw,10-32 3
4, SS7 54278-CTN Auger assembly8 54278B Square drive insert9 54278D Shear pin screw
10 54278C Auger shear pin11 56049 Grinding bowl12 56067 Torque link, (2 req.)13 H340 Ring wrench (not shown)
NOT SHOWNHP48 Bowl plate pinsH340 Ring wrench
FASTENERSGRINDER
BOWL TO TUBItem #HHS067S Hex head screw 3
8-16 34, SS, (6 ea.)
LW25S Lock washer, 38, SS, (6 ea.)
1664 Dowel pin, 516
34, (2 ea.)
BOWL TO TORQUE LINKItem #HHS126-GR5 Hex head screw, 1
2-13 34,
type 316 grade 5 (2 ea.)LW30S Lock washer, 1
2, SS, (2 ea.)
13 HP48 Bowl plate pins (3 req.)14 H340 Ring wrench
FASTENERSGRINDER
BOWL TO TUBItem #HHS067S Hex head screw 3
8-16 34, SS, (6 ea.)
LW25S Lock washer, 38, SS, (6 ea.)
1664 Dowel pin, 516
34, (2 ea.)
BOWL TO TORQUE LINKItem #HHS126-GR5 Hex head screw, 1
2-13 34,
type 316 grade 5 (2 ea.)LW30S Lock washer, 1
2, SS, (2 ea.)
Fig. Item No. Description
1 HK48 Knife drive pin2 HR42/48 Bowl end ring3 52392 Product splash shield4 WN20S Wing nut, 3
8-165 SSS45S Stud, 3
8-16 16 57159K Auger drive shaft seal kit6A 57159 Auger drive shaft seal, double lip6B 57160 Seal retainer, SS6C FHS26S Flat head screw,10-32 3
4, SS7 54278-CTN Auger assembly8 54278B Square drive insert9 54278D Shear pin screw
10 54278C Auger shear pin11 56049 Grinding bowl12 56067 Torque link, (2 req.)
14
12
FASTENERSPOWER TRANSMISSION
MIXER TRANSMISSION TO MOUNTING PLATEItem #HHS126-GR5 Hex head screw 1
2-13 114, SS, (4 ea.)
LW30S Lock washer, 12, SS, (4 ea.)
S217C Dowel pin, 516
34, (2 ea.)
GRINDER TRANSMISSION TO MOUNTING PLATEItem #HHS126-GR5 Hex head screw 1
2-13 114, SS, (4 ea.)
LW30S Lock washer, 12, SS, (4 ea.)
S217C Dowel pin, 516
34, (2 ea.)
TRANSMISSION MOUNTING PLATE TOMOUNTING PLATE SUPPORTSItem #HHS075S Hex head screw 3
8-16 114, SS, (6 ea.)
LW25S Lock washer, 38, SS, (6 ea.)
S217C Dowel pin, 516
34, (2 ea.)
MOTOR TO TRANSMISSIONItem #HHS126S Hex head screw, 1
2-13 114, SS, (4 ea.)
LW30S Lock washer, 12, SS, (4 ea.)
LOVEJOY COUPLING TO TRANSMISSION SHAFTSItem #1673 Set screw, 1
4-20 12, SS, (4 ea.)
JOURNAL BOX TO MOUNTING PLATEItem #HHS070S Hex head screw 3
8-16 1, SS, (4 ea.)LW25S Lock washer, 3
8, SS, (4 ea.)S217C Dowel pin, 5
163
4, (2 ea.)
DRIVING CLUTCH MOTOR OUTPUT TOTRANSMISSION SHAFTItem #SSS17KL Set screw, knurled, 5
16-18 38, SS, (3 ea.)
TORQUE LINK TO JOURNAL BOXItem #HHS126-GR5 Hex head screw, 1
2-13 34, type 316, grade
5, (2 ea.)LW30S Lock washer, 1
2, SS, (2 ea.)
CLUTCH ENGAGEMENT ARM TO CLUTCH ARM LOCKItem #SSB50P Shoulder bolt, 3
8-16 38,, (2 ea.)
TRANSMISSION BRACEItem #HHS126-GR5 Hex head screw, 1
2-13 34, (4 ea.)
LW30S Lock washer, 12, SS, (2 ea.)
35,
SSB50PS
23, 24, 35, 37
13
Fig. Item No. Description
1 56211-1 Driven clutch engagement lever bushing2 SSB50P Shoulder bolt, 1
2 dia. 38 lg. S/N 20405 on
3 H310A Bearing assembly (journal box front)4 53785 Seal, journal box (front, auger drive)5 56036 Driven clutch engagement shaft6 56215 Driven clutch engagement lever, RH7 56047 Mounting plate for transmission8 56063 Journal box housing9 56064 Driven clutch, square I.D.
10 56065 Driving clutch, motor output11 56066 Auger drive shaft, SS12 56068 Spacer (rear journal box)13 56081 Journal box assembly complete14 56095 Transmission, grinder, 60HZ15 56096 Transmission, grinder, 50HZ16 56097 Transmission, mixer17 56276A Coupling assembly complete17A 56276 Coupling half17B 56276B Coupling sleeve18 56100A Bearing assembly (journal box rear)19 56101 Castellated lockwasher20 56102 Locknut21 56103 Seal (rear journal box)22 53993 Grease fitting, vented23 56287 Motor 71
2HP, 3PH, 208-230/460V, 60HZ24 56286 Motor 5HP, 3PH, 208-230/460V, 60HZ25 56270 Link engage handle26 56288 Engage handle lock28 53516 Mixer drive shaft pin29 56127-1 Woodruff key30 56214 Driven clutch engagement lever, LH31 HHS061S Hex head screw, 5
16-18 114, SS
32 56169 Driven clutch engagement shaft collar33 SSS10Z Set screw, 1
4-20 14
34 56258 Driving clutch Delrin back up spacer35 56188 Motor 5HP, 1PH, 208-230V, 60HZ36 56133 Key, 3
16316 11
4
37 56132 Key, 14
14 11
2
38 56259 Motor 5HP, 3PH, 575V, 60HZ39 56260 Motor 71
2HP, 3PH, 575V, 60HZ40 56283 Motor 71
2HP, 3PH, 220/380-415V, 50HZ41 MC-21R2 Groove pin, S/N 20389 on42 53659 Flat washer, S/N 20405 on43 ST73 Lock nut spanner wrench (shop tool)44 56351 Transmission brace45 HHS126-GR5 Hex head screw, 1
2-13 34 (4 ea.)
46 LW30S Lock washer, 12, SS, (2 ea.)
35,
SSB50PS
11/8
14
56
09
7-A
Outp
ut
cap
56
09
7-B
38-1
61
14
hex
head
cap
scre
ws
56
09
7- B
B3
8-1
6lo
ck
wash
ers
56
09
7- C
Ou
t pu
tg
as k
et
56
09
7-D
51
6-1
81
hex
head
cap
s cr e
w5
60
97
- DD
51
6-1
8lo
ck
wash
ers
56
09
7- E
Dead
i np
ut
cap
56
09
7-F
Inp
ut
gas k
et
56
09
7-G
Mo
un
tin
gb
ase
56
09
7- H
Outp
ut
shaft
56
09
7-J
Bearin
gass
em
bly
56
09
7-K
Li v
ein
pu
tcap
56
09
7- L
Seal
56
09
7-M
Input
wo
rm6
0H
z.5
60
97
- MIn
put
wo
rm5
0H
z.5
60
97
-NH
ousi
ng
56
09
7-O
Fre
eze
plu
g5
60
97
-PB
earin
gass
em
bly
(14
27
6/1
41
25
A)
56
09
7- Q
Wo
rmgear
–6
0H
z.5
60
97
- QW
orm
gear
–5
0H
z.5
60
97
- RK
ey
¼¼
25
60
97
-SS
eal
13 HP48 Bowl plate pins (3 req.)14 H340 Ring wrench
14
15
56
09
5-A
38-1
61
14
hex
head
cap
s cr e
ws
56
09
5-A
A3
8-1
6l o
ck
wash
er
56
09
5-B
Ou
tpu
tcap
56
09
5-C
Fr e
eze
pl u
g5
60
95
- DM
oto
rflan
ge
56
09
5-E
51
6-1
81
hex
head
cap
scre
w5
60
95
-EE
51
6-1
8l o
ck
wash
er
56
09
5-F
Input
wo
rm–
60
Hz
56
09
6-F
Input
wo
rm–
50
Hz
56
09
5-G
Mo
un
tin
gb
ase
flan
ge
56
09
5- H
Outp
ut
shaft
56
09
5-J
Gask
et
ki t
co
mp
l et e
56
09
5-K
Bearin
gass
em
bly
(14
27
6/1
41
25
A)
56
09
5-L
Wo
rmgear
60
Hz.
56
09
6- L
Wo
rmgear
50
Hz
56
09
5-M
Key
–1
41
42
56
09
5-N
Ho
usi
ng
56
09
5-O
Gask
ets
56
09
5-P
Seals
56
09
5-Q
Gask
et
56
09
5-R
Seal
56
09
5-S
Bearin
g5
60
95
-TS
nap
rin
g5
60
95
-UIn
put
cap
56
09
5-V
Sn
ap
rin
g5
60
95
-WO
utp
ut
seal/jo
urn
alb
ox
POWERCONTROLS
16
Fig. Item # Description
1 50768 Switch, start, pushbutton (order H482-1)2 50769 Switch, stop, pushbutton (order H482-2)3 51991 Fuseholder4 56301G Watertight 90° cord connector5 56155 Cover control panel6 53689 Cable connector assembly (2 req’d)7 53851 Fuse, 1 amp, 250V8 56105 Switch, selector, hand/foot9 42MC-Y64 Magnetic safety interlock switch 240V
10 56331 Magnetic starter contactor AEG-SP37.10-A0;5HP, 1 Ph, 208-230V, 60Hz; 71
2HP, 3Ph,208-230/460V, 60Hz, 71
2HP, 3Ph,220/380-415-50Hz
11 H281AE-31 Overload AEG-B27T-N, 5HP, 208-230V, 60Hz,3Ph; 7.5HP, 380-415V, 50Hz, 3Ph; range11-17 amps
12 56110 Transformer, 220-440/11013 35374 Terminal block – 4 req. (#223)14 H281AE-32 Overload AEG-B27T-0; 71
2HP, 220V, 50Hz,3Ph; Range 15-23 amps
15 56125 Legend plate (controls)16 56294 Safety switch bracket S/N 20307 on
(order 42MC-Y70)17 35067 Grommet, wire to safety switch
Fig. Item * Description
18 H481AE-52 Overload; AEG-B27T-L; 5HP; 460-575V, 60Hz,3Ph; range 5.6-8 amps
19 H481AE-53 Overload; AEG-B27T-M; 712HP; 575V, 60Hz,
3Ph; 712HP, 460V, 60Hz; range 8-12 amps
20 35375 Terminal block end cap (#230)21 H281AE-331Overload, AEG-B77S-P-32A; 5HP, 208-230V,
60Hz, 1Ph; 712HP, 208-230V, 60Hz, 3Ph; range
22-32 amps22 42MC-AE84 Magnetic starter contactor, AEG-SP27.10-A0;
5HP, 208-230/460V, 60Hz, 3Ph; 5HP, 575V,60Hz, 3Ph
23 56261 Transformer 575V/115V24 56337 Shroud, selector switch25 56339 24 volt magnetic starter contactor
AEG-SP37.10-G0; 712HP, 3Ph, 380-415V,
50Hz26 55048 Transformer 380V/24V (order BES-16257)27 55053 Magnetic safety interlock switch 250-600V
(order H442-1) (24 volt system)28 56317 3 amp fuse for 24 volt system29 35241 Mount rail, terminal block30 35376 End anchor, terminal block31 56164 Control box seal
RETROFIT FOR AEG CONTACTORSIN AFMG-24 CONTROL BOX
17
The magnetic contactors and overloads in theAFMG-24 have been changed to AEG electrical com-ponents starting with Serial No. 20260 (5HP) andSerial No. 20990 (7.5HP). These controls are inter-changeable with the old controls with some minormodifications. Use the following kit numbers whenreplacing previous contactors with AEG.
56330K Contactor Kit (5HP-3PH) 110V Coil
56331K Contactor Kit (7.5HP-3PH, 5HP-1PH)110V Coil
56339K Contactor Kit (7.5HP-3PH) 24V Coil
Kit Includes: Contactor, Subplate, and Fasteners
Tool Req.: Screwdriver
RETOFIT FOR AEG CONTACTORS IN AFMG-24 CONTROL BOX SERIAL NO. 20001 ON
�e magnetic contactors and overloads in the AFMG-24 have been changed to AEG electrical components. �ese con-trols are interchangeable with the old controls with some minor modifications.Use the following kit numbers when re-placing previous contactors with AEG.
Kit Includes: Contactor, Sublate, and FastenersTool Req.: Screwdriver
OPTIONALSTAINLESS STEEL
BOWLS, AUGERS & PINS
18
114mm UNGER SYSTEM
Item No. Description
HHS012S Hex head screw, 10-32 12, SS
HK114 Knife drive pin, 114mm UngerHR42/48S-114 End ring, SS, 114mm Unger54278C Auger shear pin54278D Shear pin fastener54278-CTNS-114
Auger assembly, SS, 114mmUnger
56049SK-114 Key, 114mm Unger56049S-114 Bowl, SS, 114mm Unger
ENTERPRISE SYSTEM
HR42/48S End ring, SS54278-CTNS Auger assembly, SS56049S Bowl w/plate pins, SS
CLEANING THE BOWL - RING AND WORMCARE OF TIN COATED PRODUCTS
(DO’S AND DON’TS)
1. Do not use abrasive cleaning materials, such as brillo pads or metal scrapers. Tin is a soft metal and should be cleaned with a soft cloth and dried.2. Do not use a cleaning agent containing a high percentage of free alkali or acid.3. Do not use a detergent containing a high percentage of tri-sodium phosphate or meta-silicate.
Tin is reactive to both.4. Rinse well and dry throughly after washing to remove agents that may be reactive to tin.5. If sterilizing agent containing chlorine is used, the tinned surface must be throughly rinsed. Chlorine is corrosive to tin.6. Dry throughly after rinsing and store in a dry environment.7. If water is exceptionally hard, drying will be necessary to prevent spotting.
7
ITEMS REQUIRED FOR TANDEM OPERATION
19
Properly Trained Personnel Should Use �is Equipment. Place Hands Into Machine Input or Output Openings. Open Machine During Operation.
Wear Gloves While Operating.Tamper With, Bypass, Alter, or Modify �is Equipment in Any Way From Its Original
Condition. Operate Machine With Product Mixer Safety Cover Opened or Removed or Magnetic
Interlock Switch By-Passed.Turn Off and Unplug Machine from Power Source and Perform Lockout/Tagout
Procedure to �is Machine Before Unjamming, Unclogging, Cleaning or Servicing. Leave Unattended While Operating. Operate Without All Warning Labels Attached and Owner/Operator Manual Available to
the Operator.
A. TO PROCESS PRODUCT 1. Before starting mixer grinder, have a container for receiving ground product at the output end of the grinding bowl. 2. FIRST GRIND
a. Fill Product Hopper (Maximum 140 Pounds), close Product Mixer Safety Cover.b. Push the green start button and shift the clutch arm into the grind position to feed first grind. It is recommended to use a breaker plate with 3/8” diameter or larger holes.c. Push the red stop button and pull the clutch arm out of the grind position when all product has been ground out.
3. SECOND GRINDa. Fill Product Hopper (Maximum 140 Pounds), close Product Mixer Safety Cover.b. Push the green start button. During this mix operation seasonings may be added through the sight holes in the Product Mixer Safety Cover.c. After the desired mix, shift the clutch arm into the grind position to operate grinding auger and grind out product.d. Push the red stop button when all product has been ground out.
4. Unplug from power source and perform lockout/tagout procedures.DO’s
before inserting in machine.
then plate.
starting up machine.
there are no cracks.
DON’Ts
machine.
is a natural lubricant. Heat can build up so fast that cold product could crack the plate.
20
OPT
ICA
L PN
EUM
ATIC
FO
OT
SW
ITC
HN
O. 5
6304
21
FO
OT
SW
ITC
HP
AR
TS
LIS
T
22
4-2
Co
rdco
nn
ecto
r,w
t,st
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34"
52
65
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/6’co
rd,
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ire
52
65
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em
ale
recepta
cle
,5
po
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26
61
Male
plu
gw
/12
’co
rd,
5w
ire
52
66
8F
oo
tsw
itch
w/1
2’co
rdan
dplu
g5
36
93
Fo
ots
wi tch
53
69
3-A
Co
ver
gu
ard
53
69
3-C
Co
v er
gask
et
53
69
3-D
Co
v er
scre
w–
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93
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ove
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53
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Tr e
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53
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Inte
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ato
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rin
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actu
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bly
54
21
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tsw
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w/6
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rd&
plu
g
FOO
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ITC
H P
AR
TS
LIST
224-
2
Cor
d co
nnec
tor,
wt,
stra
ight
, 3/4
”52
654
M
ale
plug
w/6
’ cor
d, 5
wir e
5629
2
Fem
ale
r ece
ptac
le, 9
0º52
661
M
ale
plug
w/1
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r d, 5
wir e
5266
8
Foot
switc
h w
/12’
cor d
and
plu
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693
Fo
otsw
itch
5369
3-A
C
o ver
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693-
C
Co v
er g
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693-
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Cov
er sc
rew
– sh
ort
5369
3-E
C
over
scre
w –
long
5369
3-F
G
roun
d sc
r ew
5369
3-G
T
rea d
le sp
r ing
5369
3-H
In
ter n
al a
ssem
bly
com
plet
e53
693-
I
Act
uato
r53
693-
M
Mic
r o sw
itch
B A-2
R62
-A4
5369
3-O
W
ashe
r53
693-
T
Tr e
adle
w/a
ctua
tor &
r etu
rn sp
r ing
5369
3-U
A
uxili
ary
tr ead
le re
tur n
sprin
g53
693-
W
Trea
d le
5369
3-X
O
ne a
ctua
tor &
act
uato
r spr
ing
asse
mbl
y53
979-
1
Cor
d 8’
w/o
f oot
switc
h54
213
F
oot s
witc
h w
/6’ c
ord
& p
lug
OPTIONAL
22
23
SAFE
TY
LA
BE
L L
OC
ATIO
NS
TANDEM OPERATION ILLUSTRATION FOR 90º INLET
24
– NOTE –
“A copy of this manual is included with each MODEL AFMG-24 MIXER GRINDER.”
“�e descriptions and illustrations contained in this manual are not binding. �e manu-facturer reserves the right to introduce any modification without updating the manual.”