Implementing Plant Information Management Systems … · ERP Process Controls ... Reporting...
Transcript of Implementing Plant Information Management Systems … · ERP Process Controls ... Reporting...
![Page 1: Implementing Plant Information Management Systems … · ERP Process Controls ... Reporting Financial/Transactional Reporting Custom Report. OEE LIMS Operations Building From a Solid](https://reader034.fdocuments.net/reader034/viewer/2022051802/5aebc4617f8b9ae5318e1af6/html5/thumbnails/1.jpg)
© Copyr i gh t 2014- 15 O SIs o f t , LLC .
Presented by
Implementing Plant Information
Management Systems (PIMS)
Strategies For Success
OSIsoft
![Page 2: Implementing Plant Information Management Systems … · ERP Process Controls ... Reporting Financial/Transactional Reporting Custom Report. OEE LIMS Operations Building From a Solid](https://reader034.fdocuments.net/reader034/viewer/2022051802/5aebc4617f8b9ae5318e1af6/html5/thumbnails/2.jpg)
AG
EN
DA
Agenda
A discussion on why PIMS/MES projects fail, followed by the presentation of an alternative approach to implementation that should, if properly engaged, eradicate the two largest causes of failure.
![Page 3: Implementing Plant Information Management Systems … · ERP Process Controls ... Reporting Financial/Transactional Reporting Custom Report. OEE LIMS Operations Building From a Solid](https://reader034.fdocuments.net/reader034/viewer/2022051802/5aebc4617f8b9ae5318e1af6/html5/thumbnails/3.jpg)
A DISCUSSION ON FAILURE
“ I have not failed. I’ve found 10,000 ways that
won’t work.”
Thomas Edison
![Page 4: Implementing Plant Information Management Systems … · ERP Process Controls ... Reporting Financial/Transactional Reporting Custom Report. OEE LIMS Operations Building From a Solid](https://reader034.fdocuments.net/reader034/viewer/2022051802/5aebc4617f8b9ae5318e1af6/html5/thumbnails/4.jpg)
In our Experience…
200+ MES implementations in the
last 10 years.(we’ve learned a few things)
PIM
S / M
ES
FA
ILU
RE
S
![Page 5: Implementing Plant Information Management Systems … · ERP Process Controls ... Reporting Financial/Transactional Reporting Custom Report. OEE LIMS Operations Building From a Solid](https://reader034.fdocuments.net/reader034/viewer/2022051802/5aebc4617f8b9ae5318e1af6/html5/thumbnails/5.jpg)
We think that it really boils down to these two things:
1.Infrastructure / Architecture
2.Requirements Definition
FA
ILU
RE
MO
DE
SA
NA
LY
SIS
![Page 6: Implementing Plant Information Management Systems … · ERP Process Controls ... Reporting Financial/Transactional Reporting Custom Report. OEE LIMS Operations Building From a Solid](https://reader034.fdocuments.net/reader034/viewer/2022051802/5aebc4617f8b9ae5318e1af6/html5/thumbnails/6.jpg)
Lack of Support IN
DIC
AT
ION
ST
HA
TF
AIL
UR
EM
AY
BE
IMM
INE
NT
“We’re kind of doing this project under the radar.”
![Page 7: Implementing Plant Information Management Systems … · ERP Process Controls ... Reporting Financial/Transactional Reporting Custom Report. OEE LIMS Operations Building From a Solid](https://reader034.fdocuments.net/reader034/viewer/2022051802/5aebc4617f8b9ae5318e1af6/html5/thumbnails/7.jpg)
Lack of Real Funding IN
DIC
AT
ION
ST
HA
TF
AIL
UR
EM
AY
BE
IMM
INE
NT
“We’re going to fund this from the maintenance
budget and see where it goes…”
![Page 8: Implementing Plant Information Management Systems … · ERP Process Controls ... Reporting Financial/Transactional Reporting Custom Report. OEE LIMS Operations Building From a Solid](https://reader034.fdocuments.net/reader034/viewer/2022051802/5aebc4617f8b9ae5318e1af6/html5/thumbnails/8.jpg)
Lack of Departmental Cohesiveness IN
DIC
AT
ION
ST
HA
TF
AIL
UR
EM
AY
BE
IMM
INE
NT
“We have to keep IT out of this…”
“Yeah, I know. They’re so paranoid.”
![Page 9: Implementing Plant Information Management Systems … · ERP Process Controls ... Reporting Financial/Transactional Reporting Custom Report. OEE LIMS Operations Building From a Solid](https://reader034.fdocuments.net/reader034/viewer/2022051802/5aebc4617f8b9ae5318e1af6/html5/thumbnails/9.jpg)
Inability to Learn from Past Mistakes IN
DIC
AT
ION
ST
HA
TF
AIL
UR
EM
AY
BE
IMM
INE
NT
“You know, the stuff that those other guys
put in was really crappy.”
“I think this time we’ll start by just putting
some data into MySQL.”
![Page 10: Implementing Plant Information Management Systems … · ERP Process Controls ... Reporting Financial/Transactional Reporting Custom Report. OEE LIMS Operations Building From a Solid](https://reader034.fdocuments.net/reader034/viewer/2022051802/5aebc4617f8b9ae5318e1af6/html5/thumbnails/10.jpg)
PIMS A N D MES – MAKING THE CASE FOR INFRASTRUCTURE
“The significant problems that we face cannot be solved at
the same level of thinking we were at when we created
them.”
Albert Einstein
![Page 11: Implementing Plant Information Management Systems … · ERP Process Controls ... Reporting Financial/Transactional Reporting Custom Report. OEE LIMS Operations Building From a Solid](https://reader034.fdocuments.net/reader034/viewer/2022051802/5aebc4617f8b9ae5318e1af6/html5/thumbnails/11.jpg)
Custom DB
Custom Data Connector
Scheduling
OEE
LIMS
The Progression of Manufacturing Software - Historically MA
NU
FA
CT
UR
ING
SO
FT
WA
RE
Reliability Operations Quality
Historian
ERP
Process Controls
OEE Configuration
OEE Reporting Quality Reporting
Historical Trends
Data Analysis
Operational Reporting
Financial/Transactional Reporting
Custom Report
![Page 12: Implementing Plant Information Management Systems … · ERP Process Controls ... Reporting Financial/Transactional Reporting Custom Report. OEE LIMS Operations Building From a Solid](https://reader034.fdocuments.net/reader034/viewer/2022051802/5aebc4617f8b9ae5318e1af6/html5/thumbnails/12.jpg)
OEE
OperationsLIMS
Building From a Solid Base – PI System Infrastructure MA
NU
FA
CT
UR
ING
SO
FT
WA
RE
PI Archive
ERP
Process Controls
Transactional Reporting
PI Interfaces
Asset Framework
Data AccessPI Visualization
Event Frames Notifications Analytics
Historical Trends
Data Analysis
Custom Reporting
Quality Reporting
OEE Reporting
![Page 13: Implementing Plant Information Management Systems … · ERP Process Controls ... Reporting Financial/Transactional Reporting Custom Report. OEE LIMS Operations Building From a Solid](https://reader034.fdocuments.net/reader034/viewer/2022051802/5aebc4617f8b9ae5318e1af6/html5/thumbnails/13.jpg)
OEE
Scheduling
LIMS
Asset Framework as the Centerpiece of PIMS AS
SE
T-B
AS
ED
PIM
S
PI Archive
ERP
Process Controls
PI V
isualizatio
n / P
I Data A
ccess
Asset Framework
Event Frame
Notification
![Page 14: Implementing Plant Information Management Systems … · ERP Process Controls ... Reporting Financial/Transactional Reporting Custom Report. OEE LIMS Operations Building From a Solid](https://reader034.fdocuments.net/reader034/viewer/2022051802/5aebc4617f8b9ae5318e1af6/html5/thumbnails/14.jpg)
OEE
Scheduling
LIMS
Asset Anatomy AS
SE
T-B
AS
ED
PIM
S
PI Archive
ERP
Process Controls
PI P
rocess B
oo
k (Elemen
t Relative)
Processing Vessel #1
Test Values
Current Lot #
Current State
Raw Material Data
Process Values
Reliability Records
Batch Records
Process Excursions
PI D
ataLink / M
S Pow
er BI
PI C
oresigh
t
PI D
ata Access
![Page 15: Implementing Plant Information Management Systems … · ERP Process Controls ... Reporting Financial/Transactional Reporting Custom Report. OEE LIMS Operations Building From a Solid](https://reader034.fdocuments.net/reader034/viewer/2022051802/5aebc4617f8b9ae5318e1af6/html5/thumbnails/15.jpg)
A REQUIREMENT IS A REQUIREMENT. RIGHT?
“ You got to be careful if you don’t know where you’re
going because you might not get there.
‘Yogi’ Berra
![Page 16: Implementing Plant Information Management Systems … · ERP Process Controls ... Reporting Financial/Transactional Reporting Custom Report. OEE LIMS Operations Building From a Solid](https://reader034.fdocuments.net/reader034/viewer/2022051802/5aebc4617f8b9ae5318e1af6/html5/thumbnails/16.jpg)
The Business Model DE
FIN
ING
RE
QU
IRE
ME
NT
SBusiness Model
Business Rule
Business Requirement(s)
Fulfills
![Page 17: Implementing Plant Information Management Systems … · ERP Process Controls ... Reporting Financial/Transactional Reporting Custom Report. OEE LIMS Operations Building From a Solid](https://reader034.fdocuments.net/reader034/viewer/2022051802/5aebc4617f8b9ae5318e1af6/html5/thumbnails/17.jpg)
The System Model DE
FIN
ING
RE
QU
IRE
ME
NT
SSystem Model
User Requirement (s)
Functional Requirement(s)
Fulfills
![Page 18: Implementing Plant Information Management Systems … · ERP Process Controls ... Reporting Financial/Transactional Reporting Custom Report. OEE LIMS Operations Building From a Solid](https://reader034.fdocuments.net/reader034/viewer/2022051802/5aebc4617f8b9ae5318e1af6/html5/thumbnails/18.jpg)
The Language Barrier DE
FIN
ING
RE
QU
IRE
ME
NT
SBusiness Model
System Model
Asset
![Page 19: Implementing Plant Information Management Systems … · ERP Process Controls ... Reporting Financial/Transactional Reporting Custom Report. OEE LIMS Operations Building From a Solid](https://reader034.fdocuments.net/reader034/viewer/2022051802/5aebc4617f8b9ae5318e1af6/html5/thumbnails/19.jpg)
SETTING THE STAGE FOR SUCCESS – TOP DOWN DESIGN
“ Obstacles are those frightful things that you see when
you take your eye off of the goal.”
Henry Ford
![Page 20: Implementing Plant Information Management Systems … · ERP Process Controls ... Reporting Financial/Transactional Reporting Custom Report. OEE LIMS Operations Building From a Solid](https://reader034.fdocuments.net/reader034/viewer/2022051802/5aebc4617f8b9ae5318e1af6/html5/thumbnails/20.jpg)
Fulfillment of the Business Rule BU
ILD
ING
RE
QU
IRE
ME
NT
S
![Page 21: Implementing Plant Information Management Systems … · ERP Process Controls ... Reporting Financial/Transactional Reporting Custom Report. OEE LIMS Operations Building From a Solid](https://reader034.fdocuments.net/reader034/viewer/2022051802/5aebc4617f8b9ae5318e1af6/html5/thumbnails/21.jpg)
BUILDING ON SUCCESS: ITERATIVE DEVELOPMENT
“Each problem that I solved became a rule which
served afterward to solve other problems.”
Rene Descartes
![Page 22: Implementing Plant Information Management Systems … · ERP Process Controls ... Reporting Financial/Transactional Reporting Custom Report. OEE LIMS Operations Building From a Solid](https://reader034.fdocuments.net/reader034/viewer/2022051802/5aebc4617f8b9ae5318e1af6/html5/thumbnails/22.jpg)
Develop Requirements
Implement Assets
Validate Deliverables
Prove ROI
CY
CL
IC, R
OI-D
RIV
EN
DE
VE
LO
PM
EN
TO
FP
IMS
Prioritized List by Projected Return On Investment
![Page 23: Implementing Plant Information Management Systems … · ERP Process Controls ... Reporting Financial/Transactional Reporting Custom Report. OEE LIMS Operations Building From a Solid](https://reader034.fdocuments.net/reader034/viewer/2022051802/5aebc4617f8b9ae5318e1af6/html5/thumbnails/23.jpg)
CO
NT
AC
TI
NF
OR
MA
TIO
N
Kirt Anderson
• Sr. MES Project Manager
• Stone Technologies, Inc.
![Page 24: Implementing Plant Information Management Systems … · ERP Process Controls ... Reporting Financial/Transactional Reporting Custom Report. OEE LIMS Operations Building From a Solid](https://reader034.fdocuments.net/reader034/viewer/2022051802/5aebc4617f8b9ae5318e1af6/html5/thumbnails/24.jpg)
© Copyr i gh t 2014- 15 O SIs o f t , LLC .
Brought to you by
![Page 25: Implementing Plant Information Management Systems … · ERP Process Controls ... Reporting Financial/Transactional Reporting Custom Report. OEE LIMS Operations Building From a Solid](https://reader034.fdocuments.net/reader034/viewer/2022051802/5aebc4617f8b9ae5318e1af6/html5/thumbnails/25.jpg)
© Copyr i gh t 2014- 15 O SIs o f t , LLC .27
Agenda
07:30 - 08:30 a.m. Registration and Continental Breakfast
08:30 – 09:00 a.m. Welcome: Industry Trends & Manufacturing Operational Excellence - OSIsoft Jason Kurdziel, Account Manager
09:00 - 09:30 a.m. The Journey to Real Time Operational Intelligence - OSIsoft Marc Gallant, Regional Manager
09:30 - 10:15 a.m. Journey to Asset-Based Data – The Kellogg Story John Gothberg, IT & Control Systems Manager
10:15 - 10:30 a.m. Break / Demo Pods
10:30 - 11:15 a.m. Integrating your Plant Information Management System: Strategies for Success Kirt Anderson, Senior MES Project Manager – Stone Technologies
11:15 - 12:00 p.m. Rapid Insights with Data Analytics - Tate & Lyle Mark Massey, Process Control Software Manager: Global Manufacturing
12:00 - 01:30 p.m. Lunch / Demo Prods
01:30 – 02:15 p.m. Analyzing Location for the Most Profitable Supply Chain – Esri Ryan Schacht, Account Executive
02:15 – 03:00 p.m. Chocolate PI - The Hershey Company Russell Gregg, Sr. Project Manager: IS Global Supply Chain/Manufacturing Systems
03:00 – 03:45 p.m. Evolution of OSIsoft PI to an Enterprise Agreement - Abbott Nutrition Rich Colvin, Area IT Manager: ANSC Asia & Ireland
03:45 - 04:15 p.m. Roundtable Review
04:15 - 04:30 p.m. Wrap-up/Seminar Conclusion – Jason Kurdziel, Account Manager, OSIsoft
04:30 - 06:00 p.m. Networking Reception / Demo Pods