iMachining 3D Brochure

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    iMachining features Patent PendingControlled Step over technology:

    Shorter cycles up to 70% savings

    Tool Life up to 3 times longer

    Unmatched hard material machining

    Outstanding small tool performance

    2D & 3D iMachining modules

    4-axis and Mill-Turn iMachining

    Extremely short learning curve

    High programming productivity

    www.solidcam.com

    Save up to 70% of machining time and increase tool

    life dramatically with SolidCAMs iMachining 2D/3D

    modules! iMachining brings efciency to a new

    level for CAM users - with an optimal toolpath and

    a Technology Wizard for automatic calculation of

    cutting conditions.

    Exclusive Technology Wizard

    iMachining Technology Wizard automatically produces optimized

    Feeds, Speeds, Depth and Width of cuts

    Using the Controlled Step Over technology, the iMachining

    toolpath ensures that the cutting conditions set by the Wizard are

    strictly adhered to

    The iMachining Level Slider lets the user choose from 8 selectable

    levels to automatically adjust for real-world xture, tool holding

    and machine conditions

    2D3D

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    Morphing spirals Unlike a simple spiral toolpath,

    iMachining employs an advanced morphing spiral that

    gradually conforms to the geometry of the feature be-

    ing machined, maximizing tool in the cut time.

    Moating Islands are separated and large areas are

    subdivided, using iMachinings patent pending moating

    technology, to maximize morphed spiral cutting and to

    minimize the tool jumping around inside pockets.

    No wasted motion All iMachining toolpaths cutstock to be removed, and never cut air. From the

    initial approach, right to the last cut, a dynamically

    updated stock representation makes sure every toolpath

    actually cuts material. Smart repositioning is applied,

    at cut depth, to move the tool from one cut to another,

    only retracting when absolutely necessary.

    Why users say WOW! Unique iMachining toolpath features:

    Longer Tool life Controlled Step Over and continually adjusted feed rates reduces tool wear!

    No overloading or shocks, ends premature wear or chipped utes

    Increased depth of cut spreads the cutting to more of the ute, increasing tool life

    Managed Chip Thickness extends tool life by eliminating tool rubbing situations

    Fastest Cycle times

    Patent Pending Controlled Step Over for constant tool load

    Uses more Spiral cuts to increase the Material Removal Rate

    Machine deeper at the fastest fully optimized Feeds and Speeds

    Eliminates air cutting and unnecessary tool retracts

    Easily cut the Hardest materials & use Small tools With automatic control of the entire machining process, you can cut the

    hardest material at incredible speed!

    Technology Wizard sets correct Feed and Speed for your tool and material

    No more shallow and slow cuts to compensate for small cutter fragility

    Faster programming

    Chain and Calculate produces toolpaths with perfect Feeds and Speeds

    Associative Rest Machining and Finishing decreases programming time

    Intelligent toolpath eliminates the need for user dened Lead-Ins and Lead-Outs

    Technology Wizard

    The industrys rst Technology Algorithm produces

    optimized Feeds, Speeds, Depth and Width of cuts

    Using the Controlled Step Over technology, the

    iMachining toolpath ensures that the cutting conditionsset by the Wizard are strictly adhered to

    The iMachining Level Slider lets the user choose from 8

    selectable levels to automatically adjust for real-world

    xture, tool holding and machine conditions

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    iMachining for 4-axis & Mill-Turn

    Program 4-axis cuts with iMachining technology!

    Decreases cycle time, extends tool life and provides superior nishes for 4-axis and Mill-Turn

    iMachining advantages overcome standard problems of rigidity and imperfect tooling in

    4-axis simultaneous machining

    iMachining 3D: Full Automatic 3D - with all the proven iMachining 2D benefts

    Optimal Z-Slice machining (using proven 2D iMachining technology)

    Deep step-down roughing

    Scallop-driven intelligent step-up Negligible repositioning intelligent localized machining

    No air cutting updated stock driven machining

    Automatic Z-Level cutting conditions adjustments

    Automatic prismatic part roughing and semi-nish

    Tangent lead-in/lead-out arcs

    Wizard automatically determines cutting conditions

    iRest Roughing & 2D iFinish

    Combined with iRest and iFinish, iMachining provides a complete machining solution

    iRest reduces cycle time dramatically by rest-roughing with smaller and smaller tools

    iFinish pre-machines all necessary areas, ensuring the nal nish pass can be taken at

    full cut depth, without chatter in corners

    CONNECTOR PLATEStock: 150 x 100 mm, Height: 30 mm

    Material: 16MnCr5 (1.7131) Steel

    Min. Radius: 1.5 mm

    Chamfer on all edges

    Regular cutting time: 25 min

    iMachining time: 9:30 min

    Time Savings: 62%

    UNBELIEVABLE?Seeing is Believing. Visit us on YouTube

    at http://youtube.solidcam.com and seethe latest iMachining Success Stories.

    70%UP TO

    TIME SAVINGS

    I used iMachining the other day. We tried

    pretty hard to destroy the endmill, but it

    looked like new when we were doneJake Aasness, Kline Oileld Equipment, USA

    We have found all the claims for iMa-

    chining to hold true for our applications in

    Dixon Surgical - incredible tool life, faster

    cycles, lighter cutting loads reducingvibration in poor workholding situations

    (mill-turn), and protection of small diame-

    ter cutters. The user interface is very clear

    and simple, and programming iMachining

    is faster than traditional strategies.

    Jay Dixon, Dixons Surgical Instruments Ltd., UK

    COOLING TURBINEStock: 90 mm x 22 mm

    Material: AlMgSi0.5

    Min. Radius: 2 mm

    Tool: Carbide, 3 utes, 4 mm

    Regular cutting time: 22 min

    iMachining time: 7:30 min

    Time Savings: 66%

    I cant believe how quickly I was able

    to program with iMachining and then it

    milled so quickly and smoothly

    Tim Simpson, Valley Design, USA

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