iMachining 3D Brochure
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Transcript of iMachining 3D Brochure
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8/13/2019 iMachining 3D Brochure
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iMachining features Patent PendingControlled Step over technology:
Shorter cycles up to 70% savings
Tool Life up to 3 times longer
Unmatched hard material machining
Outstanding small tool performance
2D & 3D iMachining modules
4-axis and Mill-Turn iMachining
Extremely short learning curve
High programming productivity
www.solidcam.com
Save up to 70% of machining time and increase tool
life dramatically with SolidCAMs iMachining 2D/3D
modules! iMachining brings efciency to a new
level for CAM users - with an optimal toolpath and
a Technology Wizard for automatic calculation of
cutting conditions.
Exclusive Technology Wizard
iMachining Technology Wizard automatically produces optimized
Feeds, Speeds, Depth and Width of cuts
Using the Controlled Step Over technology, the iMachining
toolpath ensures that the cutting conditions set by the Wizard are
strictly adhered to
The iMachining Level Slider lets the user choose from 8 selectable
levels to automatically adjust for real-world xture, tool holding
and machine conditions
2D3D
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Morphing spirals Unlike a simple spiral toolpath,
iMachining employs an advanced morphing spiral that
gradually conforms to the geometry of the feature be-
ing machined, maximizing tool in the cut time.
Moating Islands are separated and large areas are
subdivided, using iMachinings patent pending moating
technology, to maximize morphed spiral cutting and to
minimize the tool jumping around inside pockets.
No wasted motion All iMachining toolpaths cutstock to be removed, and never cut air. From the
initial approach, right to the last cut, a dynamically
updated stock representation makes sure every toolpath
actually cuts material. Smart repositioning is applied,
at cut depth, to move the tool from one cut to another,
only retracting when absolutely necessary.
Why users say WOW! Unique iMachining toolpath features:
Longer Tool life Controlled Step Over and continually adjusted feed rates reduces tool wear!
No overloading or shocks, ends premature wear or chipped utes
Increased depth of cut spreads the cutting to more of the ute, increasing tool life
Managed Chip Thickness extends tool life by eliminating tool rubbing situations
Fastest Cycle times
Patent Pending Controlled Step Over for constant tool load
Uses more Spiral cuts to increase the Material Removal Rate
Machine deeper at the fastest fully optimized Feeds and Speeds
Eliminates air cutting and unnecessary tool retracts
Easily cut the Hardest materials & use Small tools With automatic control of the entire machining process, you can cut the
hardest material at incredible speed!
Technology Wizard sets correct Feed and Speed for your tool and material
No more shallow and slow cuts to compensate for small cutter fragility
Faster programming
Chain and Calculate produces toolpaths with perfect Feeds and Speeds
Associative Rest Machining and Finishing decreases programming time
Intelligent toolpath eliminates the need for user dened Lead-Ins and Lead-Outs
Technology Wizard
The industrys rst Technology Algorithm produces
optimized Feeds, Speeds, Depth and Width of cuts
Using the Controlled Step Over technology, the
iMachining toolpath ensures that the cutting conditionsset by the Wizard are strictly adhered to
The iMachining Level Slider lets the user choose from 8
selectable levels to automatically adjust for real-world
xture, tool holding and machine conditions
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iMachining for 4-axis & Mill-Turn
Program 4-axis cuts with iMachining technology!
Decreases cycle time, extends tool life and provides superior nishes for 4-axis and Mill-Turn
iMachining advantages overcome standard problems of rigidity and imperfect tooling in
4-axis simultaneous machining
iMachining 3D: Full Automatic 3D - with all the proven iMachining 2D benefts
Optimal Z-Slice machining (using proven 2D iMachining technology)
Deep step-down roughing
Scallop-driven intelligent step-up Negligible repositioning intelligent localized machining
No air cutting updated stock driven machining
Automatic Z-Level cutting conditions adjustments
Automatic prismatic part roughing and semi-nish
Tangent lead-in/lead-out arcs
Wizard automatically determines cutting conditions
iRest Roughing & 2D iFinish
Combined with iRest and iFinish, iMachining provides a complete machining solution
iRest reduces cycle time dramatically by rest-roughing with smaller and smaller tools
iFinish pre-machines all necessary areas, ensuring the nal nish pass can be taken at
full cut depth, without chatter in corners
CONNECTOR PLATEStock: 150 x 100 mm, Height: 30 mm
Material: 16MnCr5 (1.7131) Steel
Min. Radius: 1.5 mm
Chamfer on all edges
Regular cutting time: 25 min
iMachining time: 9:30 min
Time Savings: 62%
UNBELIEVABLE?Seeing is Believing. Visit us on YouTube
at http://youtube.solidcam.com and seethe latest iMachining Success Stories.
70%UP TO
TIME SAVINGS
I used iMachining the other day. We tried
pretty hard to destroy the endmill, but it
looked like new when we were doneJake Aasness, Kline Oileld Equipment, USA
We have found all the claims for iMa-
chining to hold true for our applications in
Dixon Surgical - incredible tool life, faster
cycles, lighter cutting loads reducingvibration in poor workholding situations
(mill-turn), and protection of small diame-
ter cutters. The user interface is very clear
and simple, and programming iMachining
is faster than traditional strategies.
Jay Dixon, Dixons Surgical Instruments Ltd., UK
COOLING TURBINEStock: 90 mm x 22 mm
Material: AlMgSi0.5
Min. Radius: 2 mm
Tool: Carbide, 3 utes, 4 mm
Regular cutting time: 22 min
iMachining time: 7:30 min
Time Savings: 66%
I cant believe how quickly I was able
to program with iMachining and then it
milled so quickly and smoothly
Tim Simpson, Valley Design, USA
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