IIoT Data Access with the PI System - OSIsoft · Pump-2 Pump-3 IoT Sensor-1 Control System Control...
Transcript of IIoT Data Access with the PI System - OSIsoft · Pump-2 Pump-3 IoT Sensor-1 Control System Control...
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REGIONAL SEMINARS 2017 © Copyright 2017 OSIsoft, LLC
Mark Nolff – SAP
Sam Lakkundi – OSIsoft
24 October 2017
IIoT Data Access with the PI System
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• What material is being
hauled?
• Was it raining?
• Were there holes in
the road?
• What is the grade of
the hill?
• Was there scheduled
downtime?
• Are there different
driving behaviors?
• When did the
geology change?
• Which well was
being drilled?
• What angle was the
drill bit?
• Is production related
to drill conditions?
• Was wind gusty or
steady?
• Was the
maintenance
planned?
• How long does this
issue usually take to
fix?
• What product is
being made?
• When is the
equipment empty?
• Where was the
instrument when I
took that
measurement?
• How are renewables
impacting
equipment?
• Was there a voltage
violation?
• What are the
changes in
weather?
Mining Oil & Gas Wind Power Pharmaceuticals Transmission & Dist.
Data Integration can Address Big Questions
REGIONAL SEMINARS 2017 © Copyright 2017 OSIsoft, LLC
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QualitySafety &
Security
Energy
Utilization
Process
Efficiency Regulatory
Performance
Asset
Health
Process Engineers
Production Superintendents
CoE Experts
Location Managers
Regional/Global Ops
Business Leadership
Operators
Craftsmen
Supervisors
SAP/OSIsoft Systems are Used Across the Enterprise toAchieve Business Impacting Change
REGIONAL SEMINARS 2017 © Copyright 2017 OSIsoft, LLC
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OSIsoft PI/SAP Leonardo enable your future today
Where OSIsoft Fits
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How SAP/OSIsoft Innovate in O/G
Pump-1
Pump-2
Pump-3
IoT Sensor-1
Control System
Control Network
temperaturepressure
Web ServerPI Vision
HMI (human machine interface)
vibrationrpm
Archive Files (flat files)Value + Timestamp
Operational Data (OT)
SAP Lumira
Information Data (IT)
PI Server
OSIsoft SAP HANA IoT Integrator
InformationalView
Real-time Operational Monitoring
Connect Assets Transform Operations Reimagine Business
SAP Leonardo / HANA
Augmented Reality
Connected Assets
Connected Logistics
Connected Manufacturing
PI Connectors
Machine Learning
PI Edge
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Machine learning
Artificial Intelligence
Modelling and simulation
Dashboards
Reports
Real-time Operations
Operational
Intelligence
Business IntelligenceEnterprise
Insights
Enterprise
Intelligence
&
Data model
Data
Lake
Time series Data
Infrastructure ERP HCM CRMContext and
Structure
Community
Data
Time Series
DataIntegration Business DataETL
From Swamp to Data Lake
10REGIONAL SEMINARS 2017
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SAP Leonardo Foundation: IoT HANA Integrator by OSIsoftThe SAP HANA IoT Integrator solution by OSIsoft joins the power and advanced analytics of the SAP HANA platform with the OSIsoft PI System – an enterprise infrastructure for connecting sensor-based data, operations, and people to enable real-time intelligence.• Integrate data from operational systems with SAP HANA• Enhance and speed decision making with advanced analytics• Increase enterprise intelligence and transparency for operational and business processes• Analyze data derived from business and operation systems for key business decisions
SAP Leonardo Foundation
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The Role of the PI System in IIoT
Traditional
Operations
IIoT Enabled
Operations
SenseProcess/
Control
System
SenseConnect/
Gateway
Connect Analyze Model Implement Automate
PI
Connectors
REGIONAL SEMINARS 2017©© CCooppyyrriigghhtt 22001177 OOSSIIssoofftt,, LLLLCC
PI ServerPI
Integrators
Store Structure
PI Visualization
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Strategic Approach to an IIoT Enabled Enterprise
Automation/Control
SystemsNew Sensor
Technology
Remote and Mobile
Assets
Enterprise
Operations
Infrastructure
Real-time Monitoring Vendor ApplicationsAnalytics 3rd PartyServices
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REGIONAL SEMINARS 2017
© Copyright 2017
OSIsoft, LLC
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Data Infrastructure: Designed For Today, and Tomorrow’s IIoT
Automation/Control
SystemsNew Sensor
Technology
Remote and Mobile
Assets
Enterprise
Operations
Infrastructure
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Volume Variety Velocity
DTE:
3 million
customers
27 million + tags
SetPoint:
400,000 events
/sec
REGIONAL SEMINARS 2017
© Copyright 2017
OSIsoft, LLC
E.ON:
310,000
tags,250
formats, 140+
locations
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Iot/Machine Learning/AIEnters IIoT With OSIsoft?
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Machine Learning (ML)
• Machine-learning algorithms are considered the next step for Power/Utilities transformation.• Use real-time PI data to automatically warn operators and
maintenance crews of downtime hours in advance• Predict pump pressure spikes 24 hours before they happen• Machine learning can be used to answer questions such as:
“what is the health of grid J676 in holland county?”, “how safe is it to go near transformer 376?”, “how much will be my annual production”, etc.
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14
Gearbox Monitoring Application Trial
• Desired Results– Predict gearbox failures with 30-
60 day advanced notice
– Zero or minimal false positives
• Data Provided– 4 years of historical data from
site of ~100 turbines
– 27 data variables at 10 minute resolution, no vibration variables collected
– Major component failure logs
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Innovating With PI & Neural Data
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IoT & Leonardo/OSIsoft Edge Computing
• Edge computing can help utilities deploy machine-learning algorithms more quickly and without the need for high-speed internet.
• Edge computing and the internet of things (IoT) enable algorithms to be processed where the things are.
• With IoT you can automate vehicles using sensors
• Monitor and automate heavy fixed assets
• Connect dispersed, diverse and remote operations
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Data From Sensors
Asset
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Running PI Server/Analytics On The Edge
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Artificial Intelligence
• To support humans in the processes of problem solving, machines must analyze massive amounts of data from various input sources such as mining hardware, worker equipment and databases.
• Artificial Intelligence’s main theme will be not how to think like an engineer, but teach them the system how to think like thousands of engineers.” that’s AI’s real power..
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Picture / Image
RESULTSCHALLENGE SOLUTION
COMPANY and GOAL
Company Logo
Leveraging Artificial Intelligence and the PI
System for Predictive Maintenance
Invenergy, a wind power company, and SparkCognition,
an AI company, wanted to predict gearbox failures in
advance to reduce maintenance costs
Unexpected gearbox failures costing Invenergy large amounts in repairs and unscheduled downtime
SparkCognition used PI
System to build a machine
learning application capable of
predicting failures
Invenergy has forewarning of catastrophic failures >1 month in advance and advanced degradation >2 months in advance
Maintenance costs in wind operations are increasing at
an unsustainable rate.
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Digital Twin
• Digital twin refers to a digital replica of physicalassets, processes and systems that can be used forvarious purposes.
• The digital representation provides both theelements and the dynamics of how an IoT deviceoperates and lives throughout its life cycle.
• Digital twins offer strong potential to achieve better insights on their objects and drive better decisions.
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Using PI & Spatial Data With ESRI
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Questions
Please wait for the
microphone before asking
your questions
Please remember to…
Complete the
Post-Event Survey
State your
name & company
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Thank You