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Implementing Next GenerationFood Safety & Quality

Management SystemsJeffery L. Cawley

VP Market Development

Northwest Analytical, Inc.

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FSQM Goals – Enable Performance

• Risk Assessment

• Supplier Performance

• System Infrastructure

• Data Handling/Aggregation

• Analytics

• Role Specific Reporting

• Informed Decision Making & Action

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Early SOPs & food security

“Ninkasi, you are the one who waters the malt set on the

ground,

The noble dogs keep away even the potentates.”

Hymn to Ninkasi 1800 BC

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Early Supply Chain Managementwith Data Security & Validation

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The Current Support System

• QIS

• LIMS

• Control Systems

• MES

• SCM

• ERP

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Manufacturing 2.0

• Web 2.0 interface & visualization

• Structure - ISA-95

• XML

• Manufacturing Analytics

• More human-usable support system

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Assignable Cause/Corrective Action

• Record Error

• Correction

• Prevention

• Visibility to Management

• Support Continuous Improvement

CAPA – Corrective Action/Preventative Action

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Analytics Deliverables

• Certificate of Analysis – Representative sample

• Control Chart – Process stability & dependable

• Process Capability Report – Ability to meet specifications

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Analytics Deliverables

Certificate of Analysis – Sample Values

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Analytics Deliverables

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Audit Support withIntegrated Process Analysis

• Continuous monitoring & management – not just one event

• Simplify audit preparation

• Reduce audit time & people demand

• Use audit as input into continuous improvement

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Westland Meats – an example

• Use internal audit & SPC to tighten up

their process management.

• Simplifies dealing with the third party

audits that cover all activities from

receiving cattle to shipping product.

• Results shared with all staff and audits

are used as training opportunities for

employees.

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Analytics & Reporting

• Production & supply chain performance immediately

accessible

• Role specific reporting

• Manufacturing Analytics / score cards

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Comprehensive View EnablesFood Safety & Quality Management

• System view includes company, supply chain & customer

• Full view

−Pre-requisites in context

−Vendor certification

−Supply chain process monitoring

−Within-enterprise process monitoring

−Quality deliverables to customer

• Process visibility to Management

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Jeffery L. CawleyVP Market Development

Northwest Analytical, Inc.111 SW 5th Ave., Ste 800

Portland, OR 97204

503-224-7727

jcawley@nwasoft.com

www.nwasoft.com

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Headquarters

525 W. Van Buren StreetSuite 1000

Chicago, IL 60607

312.782.8424

ift.org

Washington, D.C. Office

1025 Connecticut Avenue, NWSuite 503

Washington, D.C. 20036

202.466.5980