iFactory Web Design Brisbane - Resolute Equipment Case Study
iFactory Overall Equipment Effectiveness...
Transcript of iFactory Overall Equipment Effectiveness...
www.advantech.com/srp/OEE
Real-time Machine Availability Management for Maximizing Operational Excellence
SolutionReadyPackage SRP-IFS200
Overall Equipment Effectiveness Solution
iFactory
Rapid configuration of OEE solution
Cloud platform to improve machine availability
Easy data management to optimize production efficiency
WISE-PaaS/Dashboard
Most manufacturers are unable to identify the key
losses contributing to low machine productivity as
it is tedious to record, collect and analyze the data
manually. Advantech introduces an Internet of
Things (IoT) enabled real-time machine status
monitoring platform for the provision of machine
availability. IoT devices and wireless communications
are used for capturing real-time machine data.
After that, such information is computed in edge
intelligence platform and visualized through a
graphical dashboard after being processed by
various data models. Cloud-based services are
designed and developed for making full use of the
visualized data to facilitate end-users’ production
operations and behaviors.
Utilization Monitoring
• Equipment status table
• Data visualization
Cloud-based Service
• Scalable cloud database
• Seamless software upgrades
Plug & Play Deployment
• OT and IT convergence
• Rapid implementation
Flexible Software Platform
• Editable interface
• Script-based extensibility
System Introduction
System Functions
OEE Overview
• Real-time Machine Status Monitoring• Machine Availability & Line Balance Rate• Warning of Equipment Failure or
Abnormal Operations
Machine Availability
• Real-time Machine Status • Machine Status Timeline• Actual Production Time and
Production Hours Lost
Cycle Time
• Cycle Time and Machine Analytics• Calculation of Line Balancing• Warning of Line Balancing Problem
OEE Overview
• Real-time Machine Status Monitoring• Machine Availability & Line Balance Rate• Warning of Equipment Failure or
Abnormal Operations
Machine Availability
• Real-time Machine Status • Machine Status Timeline• Actual Production Time and
Production Hours Lost
Machine Availability Trend Report
• Production Line Information• Monthly Data of Machine Availability• Target Setting and Management
System Diagram
Software Diagram
Industrial APPs (SRPs)
OEE Management
WISE-PaaSCloud Services
EdgeIntelligence
RESTful API
MQTT/AMQP
Overall Equipment Effectiveness
Node-RED
Visualization Data Infrastructure
IoT Hub
Micro-services Elastics Scaling High Availability
Compute Resource Management
WISE-PaaS DashboardiFactory Cloud Database Server
Central Management
Edge Computing
Field Site
Local StorageCloud Base
Production Machine SMT Numerical Control Equipment
WISE-PaaSData Services
OEE CloudData handler
Public Cloud Public Cloud
Industrial SCADAMachine to Intelligence
Protocol Conversion / Sensor Management / Digital Twin
Industrial Communication
Gateway
Relay Output Modbus
TCP Module
WiFi APIoT Wireless I/O Module
Manufacturing Execution System (MES)
Shop Floor Report (SFR)
Management Reports Mobile Dashboard Push NotificationsWeb Browser
Machine Monitoring API
• Availability Monitoring • Real-time Machine Status • Historical Status Timeline
Production Monitoring API
• Production Streamline Balance Monitoring • Production Normalization C/T Monitoring • Production Average C/T Monitoring
SMT Data Collection SolutionSRP-IFS240
Numerical Control EquipmentConnection Solution
SRP-IFS230
Cloud-based Equipment Availability Monitoring Solution
SRP-IFS210
Other PLC ProtocolModbus-RTU I/O
Managed Ethernet SwitchData
Acquisition Module
Wireless Connectivity
Cable Link
Feature Highlights
Complete Data AcquisitionData from heterogeneous machines can be collected through sensors, serial hardware connection devices, and communication protocols for equipment and production information analysis.
Dashboard Visualization The OEE solution realizes overall factory visibility on real-time machine status and stoppages to enable root cause analysis for maximizing machine utilization and productivity.
OT and IT ConvergenceThis innovative approach of WISE-PaaS cloud services reduces the “time-to-value” of an IT initiative while seamlessly integrating with Operational Technology (OT) for production management.
Industrial Applications
Electronic Manufacturing • In high-mix electronics manufacturing environments
with more new product introductions and changeovers, OEE is the key to success.
• Maximized machine availability by minimizing downtime and enhanced high throughput by machine efficiency optimization.
Footwear & Textiles • In the labor-intensive and cost-sensitive industries
such as textiles and shoemaking, real-time manufacturing visibility is essential.
• Upgraded from manual transcription to real-time production monitoring for efficiency improvement and quality control.
Metal Processing • Competition in the machine and metal industry is
fierce, and the industry has an urgency in increasing its production efficiency.
• Optimized equipment utilization and achieved the highest possible productivity at the lowest cost.
CNC• CNC industry is facing a major issue in having
network monitoring capabilities to track OEE.• Improved CNC machine efficiency, quickly identified
production bottlenecks, and measured the effects of process improvements.
IoT.SENSE Training
IoT.SENSE Consulting
Basic Training Advanced Training
2 days
1 day
3 daysIoT Solution and On-site Technical Support
Optional Purchase
Ordering Information
SRP-IFS210Cloud-based Equipment Availability Monitoring Solution
SRP-IFS230Numerical Control EquipmentConnection Solution
SRP-IFS240SMT Data Collection for EfficiencyEnhancement Solution
WISE Point: 200 PointsOEE Cloud Service - Entry Level for 200 Tags
ADAM-3600C X 1OEE Cloud Edge ServerWISE-PaaS/EdgeLink
ACP-4000 X 1Windows Server 2016
UNO-2272G X 1 Windows Embedded 7 ProWebAccess/SCADA 300 Tags
ACP-4000 X 1Windows Server 2016
TPC-1551T X 1Windows Embedded 7 ProWebAccess/SCADA 300 Tags
WISE-PaaS Situation Room
WISE-PaaS VIP Membership
SRP-SR-100-BTO
98DPWAP2K
LCD Wall: 86“ x 1 + 55“ x 2 Server and Display: DS-980 x 1Control Panel: UTC-520 x 1WISE-PaaS/SignageCMS x 1
WISE Point: 2,000 Points
Solution Package
www.advantech.com
No. 1, Alley 20, Lane 26, Rueiguang Road, Neihu District, Taipei, Taiwan 11491Tel: 886-2-2792-7818 Fax: 886-2-2794-7301
US/Canada: 1-888-576-9668Europe: 00800-2426-8080/8081Netherlands: 31-40-267-7000China: 800-810-0345
Taiwan: 0800-777-111Japan: 0800-500-1055Korea: 080-363-9494Other countries: 0800-777-111
www.advantech.com/contact