ID 11C-AR03 PACKAGE OF (11) BELT FEEDERS

Pre-Owned Mining, Processing & Construction Equipment Since 1979

+1 (530) [email protected]

PACKAGE OF (11) BELT FEEDERSD E S C R I P T I O N

NEVER USED, NEVER ASSEMBLED – There are 11 Belt Feeders in this package. These 11 units were originally intended to be placed in a crushing and conveying plant to receive and feed materials from the stockpile, secondary and tertiary crushing areas and agglomerators. ALL 11 BELT FEEDERS ARE ESSENTIALLY THE SAME AND COULD BE USED FOR VARIOUS APPLICATIONS.Each belt feeder comes fully equipped with drive system, motor, endless belt, pulleys, idlers, jack screw, belt cleaners, frame, hopper, chute, wear plating, wear rubber, take-up-beams, various sensors and switches, horn, beacon and a full SPILE BAR assembly. This package comes with maintenance items such as hydraulic tools and hammers, belt replacement tools and some spare parts. See full equipment list attached.

ID 11C-AR03

OEMSistema de Transport

de Materials S.A. (STM)

YOM 2014

Location Indoor Warehouse Dunkirk, France

Condition NEVER USED

Packaging Original Crates and Bulk

Specification (3) StockpileFeeders

(2) SecondaryFeeders

(4) TertiaryFeeders

(2) AgglomerationFeeders

Tag Numbers222-FE-1100222-FE-1200222-FE-1300

510-FE-1020510-FE-1120

510-FE-2020510-FE-2120510-FE-2220510-FE-2320

520-FE-1100520-FE-2100

Fixed Position / On Rails Fixed On Rails On Rails On RailsLength [mm] (between pully centers) 7 900 7 900 7 900 7 900Belt width [mm] 1 800 1 800 1 800 1 800Capacity [t/h] 785 785 625 780Belt speed [m / s] 0.20 to 0.40 0.20 to 0.40 0.20 to 0.40 0.20 to 0.40Material Density [kg/m3] 1 800 1 800 1 800 1 800Power [kW] 37 37 37 37Drive Pulley Max. Running Tension T1 [N] 189 758 189 758 185 875 172 312Drive Pulley Min. Running Tension T2 [N] 86 870 86 870 86 870 81 870

3 Stockpile Belt Feeders

2 Secondary Belt Feeders

4 Tertiary Belt Feeders

2 Agglomeration Belt Feeders



PACKAGE OF (11) BELT FEEDERSD E S C R I P T I O N

Each FEEDER ASSEMBLY is matched with a SPILE BAR ASSEMBLY. Example: Feeder 222-FE-1100 is matched with 222-SB-1130.

FEEDER ASSEMBLY TAG NO.

MATCHING SPILE BAR ASSEMBLY TAG

222-FE-1100 222-SB-1130222-FE-1200 222-SB-1230222-FE-1300 222-SB-1330510-FE-1020 510-SB-1080510-FE-1120 510-SB-1180510-FE-2020 510-SB-2080510-FE-2120 510-SB-2180510-FE-2220 510-SB-2280510-FE-2320 510-SB-2380520-FE-1100 520-SB-1140520-FE-2100 520-SB-2140



PACKAGE OF (11) BELT FEEDERSF I X E D A N D M O B I L E D E S I G N S

Mobile – Rail Mounted

FIXED – Foundation Mounted The 3 Stockpile Feeders are designed to be fixed in place as indicated in the drawing to the left.(222-FE-1100, 1200 & 1300)

The 8 remaining Feeders are rail mounted for ease of maintenance.



PACKAGE OF (11) BELT FEEDERSS P E C I F I C AT I O N S

See APPENDIX “A” for complete list of specs on all Belt Feeder and Spile Bar Assembly Systems

E Q U I P M E N T L I S T

GROUP QTY TOTAL GROUP WEIGHT (KGS)

Belt Feeders (Complete Assembly) 11 343,508Spile Bar (Complete Assembly) 11 84,643Belt Replacement Tool Sets 4 7,051Hydraulic Hammer Tool Sets 8 3,212Hydraulic Mobile Unit 3 1,050Mobile Platforms 6 1,200Tension Take-Up Tool 1 250

TOTAL KGS 440.914

SUMMARY

NOTE:



PACKAGE OF (11) BELT FEEDERSD E TA I L E D E Q U I P M E N T L I S TSTOCKPILE BELT FEEDERS / SPILE BAR ASSEMBLIES



PACKAGE OF (11) BELT FEEDERSD E TA I L E D E Q U I P M E N T L I S TSTOCKPILE BELT FEEDERS / SPILE BAR ASSEMBLIES - CONTINUED



PACKAGE OF (11) BELT FEEDERSD E TA I L E D E Q U I P M E N T L I S TSECONDARY CRUSHER BELT FEEDERS / SPILE BAR ASSEMBLIES



PACKAGE OF (11) BELT FEEDERSD E TA I L E D E Q U I P M E N T L I S TSECONDARY CRUSHER BELT FEEDERS / SPILE BAR ASSEMBLIES - CONTINUED



PACKAGE OF (11) BELT FEEDERSD E TA I L E D E Q U I P M E N T L I S TTERTIARY CRUSHER BELT FEEDERS / SPILE BAR ASSEMBLIES



PACKAGE OF (11) BELT FEEDERSD E TA I L E D E Q U I P M E N T L I S TTERTIARY CRUSHER BELT FEEDERS / SPILE BAR ASSEMBLIES - CONTINUED



PACKAGE OF (11) BELT FEEDERSD E TA I L E D E Q U I P M E N T L I S TAGGLOMERATOR BELT FEEDERS / SPILE BAR ASSEMBLIES



PACKAGE OF (11) BELT FEEDERSD E TA I L E D E Q U I P M E N T L I S TAGGLOMERATOR BELT FEEDERS / SPILE BAR ASSEMBLIES - CONTINUED



PACKAGE OF (11) BELT FEEDERSD R A W I N G S



PACKAGE OF (11) BELT FEEDERSD R A W I N G S – S P I L E B A R A S S E M B L I E SSTOCKPILE AND SECONDARY SPILE BAR CONFIGURATION



PACKAGE OF (11) BELT FEEDERSD R A W I N G S – S P I L E B A R A S S E M B L I E STERTIARY AND AGGLOMERATOR SPILE BAR CONFIGURATION



PACKAGE OF (11) BELT FEEDERSD R A W I N G S – S P I L E B A R H Y D R A U L I C S Y S T E M



PACKAGE OF (11) BELT FEEDERSD R A W I N G S – S P I L E B A R H Y D R A U L I C S Y S T E M

SPECIFICATION VALUE

Pressure 130 BAR

Flow Rate 20 + 20 BPM Double Pump

Power 25 Hp / 18.5 kWHydraulic Tank 280 Liters

Pre-Owned Mining, Processing & Construction Equipment Since 1979i


PACKAGE OF (11) BELT FEEDERSS U B - S U P P L I E R S – M A J O R C O M P O N E N T S



PACKAGE OF (11) BELT FEEDERSS U B - S U P P L I E R S – I N S T R U M E N TAT I O N



PACKAGE OF (11) BELT FEEDERSS U B - S U P P L I E R S – B E LT C L E A N E R S



PACKAGE OF (11) BELT FEEDERSS U B - S U P P L I E R S – B E LT C L E A N E R S

The Martin V-Plow floats on the inside surface of a conveyor belt toeffectively remove stray material in light- to moderate-duty applications. Theself-adjusting design provides effective cleaning in all states of blade wear.



PACKAGE OF (11) BELT FEEDERS P I C T U R E S



PACKAGE OF (11) BELT FEEDERS D E S C R I P T I O N



PACKAGE OF (11) BELT FEEDERS

DATA S H E E T S

APPENDIX A

RevProcess Data Sheet 9806J-0222-PDS-4011-003-DTechnical Report 9806J-0000-RT-0000-001-C

Equipment item in Package ITEMStockpile Fixed Belt Feeder 1,2 and 3 3 222 - FE - 1100/1200/1300Stockpile Spile Bar 1,2 and 3 3 222 - SB - 1130/1230/1330

ENVIRONMENTAL CONDITIONS Installation Inside Stockpile Gallery / Outdoor Climate Desert and dusty environment

Outdoor conveyor shall be equipped with belt coverTemperature Average °C 35

Min °C 5Max °C 47 / 80 Hot season / Sun radiation

PROCESS DATA Stockpile extraction processWorking time per year days / year 365Working time per day hours / day 24Equipment Availability % 99% Excluding scheduled maintenance

ORE PROPERTIESType Uranium ore sandstone - classified sandy ore

IMFOUT IMCA25Bond Impact Work index (1) Cwi kWh/t 6,65 to 7,72 8,84Bond Abrasion index (1) Ai g 0,048 - 0,179 0,214Crushability work index (2) % 79 to 95 Very easy crushability

f ( )

STOCKPILE FEEDERS

Absolute specific gravity (-) 2,1 to 2,40Bulk density t/m³ 1,4 - 1,6 1,4 for belt designBulk density - compacted ore t/m³ 1,8 for power designMoisture %W 3Angle of repose ° 36 - 40 Horizontal

Fusing risk NoBuilding-up and sticking risk NoChute ° 70 Face angle

CRUSHING PROCESS DISCHARGE (4)Nominal Flowrate (wet @ 3,7%) t/h 680 Average production per feederDesign Flowrate (wet @ 3,7%) t/h 785 For conveyor design per feeder

Particule Size Distribution - PSD

Top size 300x200x450 mm P100 P100P99 P99P80 P80P50 P50P30 P30P20 P20P10 P10

EQUIPMENTS

Stockpile Spile Bar 1,2 and 3

Particular notesNote 1 : Based on Hazen Research studies report- 22 Aug 2007Note 2 : Process Desigh Criteria - BGM/DI/EST/SUT NT 2803 00, date : 26/02/10Note 3 : Indicated passing sizas based on a square hole mesh. The maximum dimensions of any particle passing shall not be higher than

300

EXPECTED ORE DISCHARGE RANGE (3)MAXIMUM (mm) MINIMUM (mm)

17

350 350300170 110100 41

3 5

50 2429

p g q y p p g g 60%x100%x160% of mesh size.Note 4: 2 belt feeders work in parallel to feed a belt conveyor, 785 t/h x 2 = 1570 t/h

DATA - SHEET Manufacturer : STMLocation: DUNKIRK FRANCE Type : FEEDER

Unit: CRUSHED ORE STOCKPILESTOCKPILE BELT FEEDER 1,2 and 3

222-FE-1100/1200/1300

Unit Vendor data Rev.

1 General design2 Manufacturer and country of origin3 Installation (Outdoor / Indoor)45 Mechanical Details6 Conveyor length (between pulley centers) (L1) mm7 Conveyor overall length mm8 Conveyor overall width mm9 Height to top of belt (from top of steelwork) (H1) mm10 Dimension from rear wall of feed hopper to centerline of discharg (L2) mm11 Height between belt and discharge chute flange (H3) mm12 Belt feeder slope °13 Discharge silo opening - Internal14 Fixed system 15 Discharge hopper details (internal dimensions)16 Length of hopper discharge (L3) mm17 Width of discharge at rear wall (W2) mm18 Width of discharge at front wall (W3) mm19 Height between belt and hopper at rear wall (H4) mm20 Height between belt and hopper at front wall (H5) mm21 Height between belt and hopper discharge flange (H2) mm22 Others dimensions (L4, L5) mm 900 / 250023 Belt 24 Belt manufacturer Sempertrans25 Belt type26 Belt width (W1) mm27 Belt length mm28 Belt thickness mm29 Cover thickness (upper and lower) mm

26

STM in Chile

1145

Outdoor Installation - Desert and dusty environment

2000 x 4500yes

4500

7501564

M 1400 20+10 Degree D50

790098084205150078501496

900

18002000035,520 / 10

0°

30 Belt tension N/mm31 Belt strength N/mm32 Belt speed m/s 133 Belt splice method34 Expected belt lifetime years35 Belt scraper / plow details36 Vulcanized belt lenght mm 18840 G37 Belt lenght without vulcanisation mm 20000 G38 Max./Min belt lenght with belt tensioning system mm Max. 18887 mm / Min. 18840 G3940 Pulleys41 Pulley manufacturer42 Pulley type43 Pulley width / diameter (D1) mm44 Rotational speed rpm45 Lagging type46 Lagging thickness mm47 Shaft locking assembly details48 Shaft diameter (at bearing / at locking assembly) mm49 Bearing type50 Bearing lifetime (L10) hours5152 Idlers53 Idler manufacturer54 Idler configuration55 Picking idler angle deg56 Idler diameter mm57 Idler width (main carry, picking, return) mm58 Carry idler spacing mm59 Return idler spacing mm60 Number of idlers (carry / return)61 Rotational speed of idlers rpm62 Idler bearing type63 Impact bar details64

Finger tips0,21

Not applicable1781895280300022 / 3

LaterHead:Primary and Secondary - Tail : V-Plow

Van Gorp

100.000

1081400

Straight

PPILive shaft

1950 / 9004,28SBR 70 Shore A Flat faces Drive : Diamond groove Tail : rubber plane

19 head / 13 tail

Antifriction - Selfaligning SAFD Drive: 23048 / Tail: 22536

Drive: 227,0125 / 260 - Tail: 200 / 210B-Loc RFN 7515-260x325 / RFN 7515-200x260

22,56Multi labyrinth - sealed for lifeyes with rubber discs


Unit: CRUSHED ORE STOCKPILESTOCKPILE BELT FEEDER 1,2 and 3

222-FE-1100/1200/1300


65 Drive66 Drive configuration67 Installed power kW68 Absorbed power kW69 Variable speed drive (out of scope ) Yes70 Low speed coupling details71 High speed coupling details72 Gearbox torque rating Nm73 Gearbox service factor74 Gearbox bearing lifetime h75 Gearbox reduction ratio76 Gearbox lubrication77 Motor type78 Motor service factor79 Motor (voltage / number of phases / frequency)80 Motor Speed81 Motor cooler additional fan 30-100% operation82 Take-up device83 Take-up configuration84 Take-up tension kN8586 Hopper / Chute87 Material88 Thickness - Hopper / Chute mm / mm89 Liner - Material / Thickness / 90 Inspection door details - Dimension mm x mm91 De-dusting connection point details92 Slide Gate Not required93 Skirts device94 Ski t b d fi ti

1,15

VG320 EP

BHN500 / 25 - 12

175

690 / 3 / 501500Not applicable

Screw with hydraulic cilinders operated by manual hydraulic pump

37yes operation range 30% to 100 %Not applicableFlexible

45Right angle

1200121,560.000344,230

Squirrel cage

A368 / 8

550 x 550

Mod le

Extreme

94 Skirt board configuration95 Skirtbord length mm96 Skirtbord liner material / thickness - / mm9798 Structural / Frame99 Materials of construction100101 Instrumentation102 Emergency pull cords103 Belt misaligament switches104 Plugged chute105 Zero speed switch106 Beacon and start horn107 Rip detection108109 Dedusting connection

110 Location

111 Diameter mm

112 Flowrate / Pressure113114 Utilities115 Emergency pull cords V116 Belt misaligament switches V 230117 Plugged chute V 230118 Zero speed switch V 230119 Beacon and start horn V 230120 Rip detection V 230121122 Weight123 Frame kg124 Skirts device kg125 Chutes ( Feed and Discharge) kg126 Drive system (Motor and gear) kg127 Head and Tail Pulleys kg128 Idlers and Pulley head / tail / tensionning kg129 Take-up device kg130 Belt kg131 Total Conveyor weight kg132

Included

Chute.STM only take account the internal dimensions of the dedusting connection in this components. Internal opening 1150x 550 mm.

It's not scope of STM

It's not scope of STM

Head: 3574 / Tail: 2261

Hopper: 3248 / Chute: 2667

Components + Structure ( w/o spile bar) : 305131978

230

IncludedIncludedIncludedIncluded

Module

BHN500 / 12

Included

A36

950

1961

Idlers: 3981

5593

6690

4300

132

DATA - SHEET Manufacturer : STMLocation: DUNKIRK FRANCE STOCKPILE BELT FEEDER 1,2 and 3 Type : FEEDER

Unit: CRUSHED ORE STOCKPILE 222-FE-1100/1200/1300


1 General design STOCKPILE SPILE BAR 1,2 and 3 - ITEMS 222-SB-1130/1230/13302 Manufacturer and country of origin3 Installation (Outdoor / Indoor)4 Quantity Unit 35 Mechanical Details6 Drawing Number7 FRAME8 Length mm9 Width mm

10 Height mm11 FRAME FLANGE12 Internal dimension (A x B) mm/mm13 Flange width mm 14 Flange thickness mm15 Hole Number unit16 Bolt Hole diameter mm17 Bolt diameter mm18 BAR19 Length mm20 Bar Number unit21 Diameter mm22 GUIDE23 Internal diameter mm24 External diameter mm25 Length mm26 Materials

(*) To be Completed by Vendor

22 on each side

Upper: M24 ; Lower: M20

1450

later


4700Top: 2200 / Bottom: 1776500

Upper: 56 ; Lower: 62Upper: 27 ; Lower: 22

1980 x 4480Upper: 255 / 200; Lower: 95 / 90Upper: 25 ; Lower: 12

88,9

92,04114,3298

26 Materials27 Frame28 Guide29 Bars30 Bolts31 Weight32 Frame (without bars and wear plate) kg33 Bar (unit) kg34 Total Weight kg3536373839404142434445464748495051525354555657585960

47,5

A36laterASTM A-53Later

3601,6

5696,1

6061


Equipment item in Package ITEMSecondary Crushing Mobile Belt Feeder 1 and 2 2 510 - FE - 1020/1120Secondary Crushing Feed Spile Bar 1 and 2 2 510 - SB - 1080/1180

ENVIRONMENTAL CONDITIONS Installation Outdoor Climate Desert and dusty environment

Temperature Average °C 35Min °C 5Max °C 47 / 80 Hot season / Sun radiation

PROCESS DATA Dry Crushing processWorking time per year days / year 365Working time per day hours / day 24Equipment Availability % 99% Excluding scheduled maintenance



f ( )

SECONDARY CRUSHING FEEDERS



CRUSHING PROCESS DISCHARGE (4)Nominal Flowrate (wet @ 3,7%) t/h 680 Average production per feeder Control variation 30 to 100%Design Flowrate (wet @ 3,7%) t/h 785 For feeder design


Top size 300x200x450 mm P100 P100P99 P98P80 P80P50 P50P30 P30P20 P20P10 P10

EQUIPMENTS

Spile Bar 1 & 2

Particular notesNote 1 : Based on Hazen Research studies report- 22 Aug 2007Note 2 : Process Desigh Criteria - BGM/DI/EST/SUT NT 2803 00, date : 26/02/10Note 3 : Indicated passing sizes based on a square hole mesh. The maximum dimensions of any particle passing shall not be higher than

41

300170 110

50


350 350300

10024

29 173 5

p g q y p p g g 60%x100%x160% of mesh size.Note 4: 2 belt feeders work in parallel, 785 t/h x 2 = 1570 t/h design


Unit: SECONDARY CRUSHINGSECONDARY CRUSHING BELT FEEDER 1 and 2

510-FE-1020/1120


1 General design2 Manufacturer and country of origin3 Installation (Outdoor / Indoor)45 Mechanical Details6 Conveyor length (between pulley centers) (L1) mm7 Conveyor overall length mm8 Conveyor overall width mm9 Height to top of belt (from top of steelwork) (H1) mm10 Dimension from rear wall of feed hopper to centerline of discharg (L2) mm11 Height between belt and discharge chute flange (H3) mm12 Belt feeder slope °13 Discharge silo opening - Internal14 Mobile system15 Discharge hopper details (internal dimensions)16 Length of hopper discharge (L3) mm17 Width of discharge at rear wall (W2) mm18 Width of discharge at front wall (W3) mm19 Height between belt and hopper at rear wall (H4) mm20 Height between belt and hopper at front wall (H5) mm21 Height between belt and hopper discharge flange (H2) mm22 Others dimensions (L4, L5) mm 900 / 250023 Belt 24 Belt manufacturer Sempertrans25 Belt type26 Belt width (W1) mm27 Belt length mm28 Belt thickness mm29 Cover thickness (upper and lower) mm

1145

7501564

M 1400 20+10 Degree D501800

26

STM in Chile

0°

4205


2000 x 4500yes

4500

79009808

15007850

900

2000035,520 / 10

1496

30 Belt tension N/mm31 Belt strength N/mm32 Belt speed m/s 133 Belt splice method34 Expected belt lifetime years35 Belt scraper / plow details36 Vulcanized belt lenght mm 18840 G37 Belt lenght without vulcanisation mm 20000 G38 Max./Min belt lenght with belt tensioning system mm Max. 18887 mm / Min. 18840 G3940 Pulleys41 Pulley manufacturer42 Pulley type43 Pulley width / diameter (D1) mm44 Rotational speed rpm45 Lagging type46 Lagging thickness mm47 Shaft locking assembly details48 Shaft diameter (at bearing / at locking assembly) mm49 Bearing type50 Bearing lifetime (L10) hours5152 Idlers53 Idler manufacturer54 Idler configuration55 Picking idler angle deg56 Roller diameter / Shaft diameter mm / mm57 Idler width (main carry, picking, return) mm58 Carry idler spacing mm59 Return idler spacing mm60 Number of idlers (carry / return)61 Rotational speed of idlers rpm62 Idler bearing type / Lifetime 100 000h / Lubrication type63 Impact bar details64

Multi labyrinth - sealed for lifeyes with rubber discs

Not applicable

Van Gorp

LaterFinger tips

1081400

Straight

Head:Primary and Secondary - Tail : V-Plow

0,21

100.000


19 head / 13 tail


PPILive shaft

3000

1781895280

23 / 3


22,56


Unit: SECONDARY CRUSHINGSECONDARY CRUSHING BELT FEEDER 1 and 2

510-FE-1020/1120 Serial Number : LTER


65 Drive66 Drive configuration67 Installed power kW68 Absorbed power kW69 Variable speed drive ( out of scope ) Yes70 Low speed coupling details71 High speed coupling details72 Gearbox torque rating Nm73 Gearbox service factor74 Gearbox bearing lifetime h75 Gearbox reduction ratio76 Gearbox lubrication77 Motor type78 Motor service factor79 Motor (voltage / number of phases / frequency)80 Motor Speed81 Motor cooler additional fan 30-100% operation82 Take-up device83 Take-up configuration84 Take-up tension kN8586 Hopper / Chute87 Material88 Thickness - Hopper / Chute mm / mm89 Liner - Material / Thickness / 90 Inspection door details - Dimension mm x mm91 De-dusting connection point details92 Slide Gate Not required93 Skirts device94 Ski t b d fi ti

BHN500 / 25 - 12

3745Right angle

1,15

VG320 EP

175


Flexible1200121,5

Not applicable

60.000344,230

Squirrel cage

yes operation range 30% to 100 %


8 / 8A36

Mod le

550 x 550Extreme


110 Location

111 Diameter mm112 Flowrate / Pressure113114 Utilities115 Emergency pull cords V116 Belt misaligament switches V 230117 Plugged chute V 230118 Zero speed switch V 230119 Beacon and start horn V 230120 Rip detection V 230121122 Weight123 Frame kg124 Skirts device kg125 Chutes ( Feed and Discharge) kg126 Drive system (Motor and gear) kg127 Head and Tail Pulleys kg128 Idlers and Pulley head / tail / tensionning kg129 Take-up device kg130 Belt kg131 Total Conveyor weight kg

A36

950

1961

Module6690BHN500 / 12

IncludedIncluded

1978

Head: 3574 / Tail: 2261



Idlers: 3981

6146

Included

230

IncludedIncluded

Included


It's not scope of STMIt's not scope of STM

4300

132

Client: AREVA DATA - SHEET Manufacturer : STMLocation: IMOURAREN SECONDARY CRUSHING BELT FEEDER 1 and 2 Type : FEEDER

Unit: SECONDARY CRUSHING 510-FE-1020/1120 Serial Number : LATER


1 General design SECONDARY CRUSHING FEED SPILE BAR 1 and 2 - ITEMS 510-SB-1080/11802 Manufacturer and country of origin3 Installation (Outdoor / Indoor)4 Quantity Unit 25 Mechanical Details6 Drawing Number7 FRAME8 Length mm9 Width mm

10 Height mm11 FRAME FLANGE12 Internal dimension (A x B) mm/mm13 Flange width mm 14 Flange thickness mm15 Hole Number unit16 Bolt Hole diameter mm17 Bolt diameter mm18 BAR19 Length mm20 Bar Number unit21 Diameter mm22 GUIDE23 Internal diameter mm24 External diameter mm25 Length mm26 Materials


4700Top: 2200 / Bottom: 1776500

114,3298

Upper: 56 ; Lower: 62Upper: 27 ; Lower: 22Upper: M24 and Lower: M20

1450

STM in Chile

22 on each side

Later

88,9

92,04

1980 x 4480Upper: 225 / 200 ; Lower: 90 / 95 Upper: 25 ; Lower: 12


51525354555657585960

3601,6

5696,147,5

A36LaterASTM A-53Later

6061

RevProcess Data Sheet 9806J-0510-PDS-4011-007-D 1Technical Report 9806J-0000-RT-0000-001-C

Equipment item in Package ITEMTertiary Crushing Mobile Belt Feeder 1,2 and 3 4 510 - FE - 2020/2120/2220/2320 1Tertiary Crushing Feed Spile Bar 1,2 and 3 4 510 - SB - 2080/2180/2280/2380 1






f ( )

TERTIARY CRUSHING FEEDERS



CRUSHING PROCESS DISCHARGE (4)Nominal Flowrate (wet @ 3,7%) t/h 545 Average production per feeder Control variation 30 to 100%Design Flowrate (wet @ 3,7%) t/h 625 For feeder design


P100 P100P98 P97P80 P80P50 P50P30 P30P20 P20P10 P15P5 P12

EQUIPMENTS

Spile Bar 1, 2 & 3

Particular notesNote 1 : Based on Hazen Research studies report- 22 Aug 2007Note 2 : Process Desigh Criteria - BGM/DI/EST/SUT NT 2803 00, date : 26/02/10Note 3 : Indicated passing sizes based on a square hole mesh. The maximum dimensions of any particle passing shall not be higher than 60%x100%x160% of mesh size.Note 4: 3 belt feeders work in parallel, 625 t/h x 3 = 1875 t/h design (6Mt/year) 4 belt feeders work in parallel, 625 t/h x 4 = 2500 t/h design (8Mt/year) FUTURE

35 2414 12

60 6050 40


< 1 < 1

88 35 1,8

10

p g ( y )


Unit: TERTIARY CRUSHINGTERTIARY CRUSHING BELT FEEDER 1,2, 3 and 4

510-FE-2020/2120/2220/2320


1 General design2 Manufacturer and country of origin3 Installation (Outdoor / Indoor)45 Mechanical Details6 Conveyor length (between pulley centers) (L1) mm7 Conveyor overall length mm8 Conveyor overall width mm9 Height to top of belt (from top of steelwork) (H1) mm10 Dimension from rear wall of feed hopper to centerline of dischar (L2) mm11 Height between belt and discharge chute flange (H3) mm12 Belt feeder slope °13 Discharge silo opening - Internal14 Mobile system15 Discharge hopper details (internal dimensions)16 Length of hopper discharge (L3) mm17 Width of discharge at rear wall (W2) mm18 Width of discharge at front wall (W3) mm19 Height between belt and hopper at rear wall (H4) mm20 Height between belt and hopper at front wall (H5) mm21 Height between belt and hopper discharge flange (H2) mm22 Others dimensions (L4, L5) mm 900 / 250023 Belt 24 Belt manufacturer Sempertrans25 Belt type26 Belt width (W1) mm27 Belt length mm28 Belt thickness mm29 Cover thickness (upper and lower) mm

26

STM in Chile

1145


2000 x 4500yes

4500

7501564

M 1400 20+10 Degree D50

790098084205150078501496

900

18002000035,520 / 10

0°

29 Cover thickness (upper and lower) mm30 Belt tension N/mm31 Belt strength N/mm32 Belt speed m/s 133 Belt splice method34 Expected belt lifetime years35 Belt scraper / plow details36 Vulcanized belt lenght mm 18840 G37 Belt lenght without vulcanisation mm 20000 G38 Max./Min belt lenght with belt tensioning system mm Max. 18887 mm / Min. 18840 G3940 Pulleys41 Pulley manufacturer42 Pulley type43 Pulley width / diameter (D1) mm44 Rotational speed rpm45 Lagging type46 Lagging thickness mm47 Shaft locking assembly details48 Shaft diameter (at bearing / at locking assembly) mm49 Bearing type50 Bearing lifetime (L10) hours5152 Idlers53 Idler manufacturer54 Idler configuration55 Picking idler angle deg56 Roller diameter / Shaft diameter mm / mm57 Idler width (main carry, picking, return) mm58 Carry idler spacing mm59 Return idler spacing mm60 Number of idlers (carry / return)61 Rotational speed of idlers rpm62 Idler bearing type / Lifetime 100 000h / Lubrication type63 Impact bar details64

Not applicable1781895280300022 / 322,56Multi labyrinth - sealed for life

1400

Live shaft


20 / 10108

Van Gorp

Finger tips0,21

100.000

B-Loc RFN 7515-260x325 / RFN 7515-200x260

LaterHead:Primary and Secondary - Tail : V-Plow

Straight

19 head / 13 tail


Drive: 227,0125 / 260 - Tail: 200 / 210

PPI

yes with rubber discs


Unit: TERTIARY CRUSHINGTERTIARY CRUSHING BELT FEEDER 1,2, 3 and 4

510-FE-2020/2120/2220/2320


65 Drive66 Drive configuration67 Installed power kW68 Absorbed power kW69 Variable speed drive ( out of scope ) Yes70 Low speed coupling details71 High speed coupling details72 Gearbox torque rating Nm73 Gearbox service factor74 Gearbox bearing lifetime h75 Gearbox reduction ratio76 Gearbox lubrication77 Motor type78 Motor service factor79 Motor (voltage / number of phases / frequency)80 Motor Speed81 Motor cooler additional fan 30-100% operation82 Take-up device83 Take-up configuration84 Take-up tension kN8586 Hopper / Chute87 Material88 Thickness - Hopper / Chute mm / mm89 Liner - Material / Thickness / 90 Inspection door details - Dimension mm x mm91 De-dusting connection point details92 Slide Gate Not required93 Skirts device

37

1,15

VG320 EP

175



120012

A36

550 x 550

8 / 8

yes operation range 30% to 100 %Not applicableFlexible

45Right angle

1,560.000344,230

Squirrel cage

BHN500 / 25 - 12

Extreme

94 Skirt board configuration95 Skirtbord length mm96 Skirtbord liner material / thickness - / mm9798 Structural / Frame99 Materials of construction

100101 Instrumentation102 Emergency pull cords103 Belt misaligament switches104 Plugged chute105 Zero speed switch106 Beacon and start horn107 Rip detection108109 Dedusting connection110 Location 1

111 Diameter 1112 Flowrate / Pressure113114 Utilities115 Emergency pull cords V116 Belt misaligament switches V 230117 Plugged chute V 230118 Zero speed switch V 230119 Beacon and start horn V 230120 Rip detection V 230121122 Weight123 Frame kg124 Skirts device kg125 Chutes ( Feed and Discharge) kg126 Drive system (Motor and gear) kg127 Head and Tail Pulleys kg128 Idlers and Pulley head / tail / tensionning kg129 Take-up device kg130 Belt kg131 Total Conveyor weight kg

Head: 3574 / Pulley: 2261


BHN500 / 12

Included

Module

A36

Idlers: 3981

6146

IncludedIncluded



950

1961


4300

6690

1978

230

IncludedIncludedIncluded

131 Total Conveyor weight kg132

Components Structure ( w/o spile bar) : 31066

DATA - SHEET Manufacturer : STMLocation: DUNKIRK FRANCE TERTIARY CRUSHING BELT FEEDER 1,2, 3 and 4 Type : FEEDER

Unit: TERTIARY CRUSHING 510-FE-2020/2120/2220/2320


1 General design TERTIARY CRUSHING FEED SPILE BAR 1,2, 3 and 4 - ITEMS 510-SB-2080/2180/2280/23802 Manufacturer and country of origin3 Installation (Outdoor / Indoor)4 Quantity Unit 4 15 Mechanical Details6 Drawing Number7 FRAME8 Length mm9 Width mm

10 Height mm11 FRAME FLANGE12 Internal dimension (A x B) mm/mm13 Flange width mm 14 Flange thickness mm15 Hole Number unit16 Bolt Hole diameter mm17 Bolt diameter mm18 BAR19 Length mm20 Bar Number unit21 Diameter mm22 GUIDE23 Internal section mm24 External Ssection mm25 Length mm Upper: 186 ; Lower: 23726 Materials

Top: 2200 / Bottom: 1776500

147 x 150 x 10,7 x 7,1 (IPN 300 splitted longitudinally in two)

TE 161 x 152 x 17 x 11 ; TE 161 x 139 x 161 x 17 x 11

NA

STM in Chile

24 on each side

Upper: M24 ; Lower: M20

1365

Later


4700

Upper: 56 ; Lower: 62Upper: 27 ; Lower: 22



A36Later

A36A36

5253,635,73540

6061


Equipment item in Package ITEMAgglomeration Belt Feeder 1 and 2 2 520 - FE - 1100/2100Agglomeration Feed Spile Bar 1 and 2 2 520 - SB - 1140/2140






f ( )

AGGLOMERATION FEEDERS

Absolute specific gravity (-) 2,1 to 2,40Bulk density t/m³ 1,4 - 1,6 1,4 for belt designBulk density - compacted ore t/m³ 1,8 for power designMoisture %W 3 0Angle of repose ° 36 - 40 Horizontal


CRUSHING PROCESS DISCHARGENominal Flowrate (wet @ 3,7%) t/h 680 Average production per feeder Control variation 30 to 100%Design Flowrate (wet @ 3,7%) t/h 780 For feeder design


P100 P100P98 P98P80 P80P50 P50P30 P30P20 P20P10 P10P9

EQUIPMENTS

Spile Bar 1 & 2

Particular notesNote 1 : Based on Hazen Research studies report- 22 Aug 2007Note 2 : Process Desigh Criteria - BGM/DI/EST/SUT NT 2803 00, date : 26/02/10Note 3 : Indicated passing sizes based on a square hole mesh. The maximum dimensions of any particle passing shall not be higher than 60%x100%x160% of mesh size.

2 0,5<1

7,5 6,56 5,2

4,8 4

EXPECTED ORE DISCHARGE RANGE (3)

10 9

MAXIMUM (mm) MINIMUM (mm)14 1412 12


Unit: AGGLOMERATIONAGGLOMERATION BELT FEEDER 1 and 2

520-FE-1100/2100


1 General design2 Manufacturer and country of origin3 Installation (Outdoor / Indoor)45 Mechanical Details6 Conveyor length (between pulley centers) (L1) mm7 Conveyor overall length mm8 Conveyor overall width mm9 Height to top of belt (from top of steelwork) (H1) mm10 Dimension from rear wall of feed hopper to centerline of discharg (L2) mm11 Height between belt and discharge chute flange (H3) mm12 Belt feeder slope °13 Discharge silo opening - Internal14 Mobile system15 Discharge hopper details (internal dimensions)16 Length of hopper discharge (L3) mm17 Width of discharge at rear wall (W2) mm18 Width of discharge at front wall (W3) mm19 Height between belt and hopper at rear wall (H4) mm20 Height between belt and hopper at front wall (H5) mm21 Height between belt and hopper discharge flange (H2) mm22 Others dimensions (L4, L5) mm 900 / 250023 Belt 24 Belt manufacturer Sempertrans25 Belt type26 Belt width (W1) mm27 Belt length mm28 Belt thickness mm29 Cover thickness (upper and lower) mm

M 1400 20+10 Degree D50

75026

STM in CHILE

1145

1500

1496


2000 x 4500yes

4500

790096644205

7850

900

1564

18002000035,520 / 10

0°

30 Belt tension Nmm31 Belt strength N/mm32 Belt speed m/s 133 Belt splice method34 Expected belt lifetime years35 Belt scraper / plow details36 Vulcanized belt lenght mm 18840 G37 Belt lenght without vulcanisation mm 20000 G38 Max./Min belt lenght with belt tensioning system mm Max. 18887 mm / Min. 18840 G3940 Pulleys41 Pulley manufacturer42 Pulley type43 Pulley width / diameter (D1) mm44 Rotational speed rpm45 Lagging type46 Lagging thickness mm47 Shaft locking assembly details48 Shaft diameter (at bearing / at locking assembly) mm49 Bearing type50 Bearing lifetime (L10) hours5152 Idlers53 Idler manufacturer54 Idler configuration55 Picking idler angle deg56 Roller diameter / Shaft diameter mm / mm57 Idler width (main carry, picking, return) mm58 Carry idler spacing mm59 Return idler spacing mm60 Number of idlers (carry / return)61 Rotational speed of idlers rpm62 Idler bearing type / Lifetime 100 000h / Lubrication type63 Impact bar details64

Multi labyrinth - sealed for life

Not applicable

3000

1781895280

22,56

yes with rubber discs

100.000

1081400

Later

Van Gorp


Head:Primary and Secondary - Tail : V-Plow

Finger tips0,21

Straight

PPILive shaft


19 head / 13 tail


22 / 3


Unit: AGGLOMERATIONAGGLOMERATION BELT FEEDER 1 and 2

520-FE-1100/2100


65 Drive66 Drive configuration67 Installed power kW68 Absorbed power kW69 Variable speed drive (out of scope) Yes70 Low speed coupling details71 High speed coupling details72 Gearbox torque rating Nm73 Gearbox service factor74 Gearbox bearing lifetime h75 Gearbox reduction ratio76 Gearbox lubrication77 Motor type78 Motor service factor79 Motor (voltage / number of phases / frequency)80 Motor Speed81 Motor cooler additionnal fan 30-100% operation82 Take-up device83 Take-up configuration84 Take-up tension kN8586 Hopper / Chute87 Material88 Thickness - Hopper / Chute mm / mm89 Liner - Material / Thickness / 90 Inspection door details - Dimension mm x mm91 De-dusting connection point details92 Slide Gate Not required93 Skirts device94 Ski t b d fi ti

37

BHN500 / 25 - 12

1,15

VG320 EP

175

690 / 3 / 50

8 / 8

Right angle

1200121,560.000

yes operation range 30% to 100 %Not applicable

45


A36

1500

Flexible

Extreme

Mod le

550 x 550

Not applicable

344,230

Squirrel cage


110 Location

111 Diameter112 Flowrate / Pressure113114 Utilities115 Emergency pull cords V116 Belt misaligament switches V 230117 Plugged chute V 230118 Zero speed switch V 230119 Beacon and start horn V 230120 Rip detection V 230121122123 Weight124 Frame kg125 Skirts device kg126 Chutes ( Feed and Discharge) kg127 Drive system (Motor and gear) kg128 Head and Tail Pulleys kg129 Idlers and Pulley head / tail / tensionning kg130 Take-up device kg131 Belt kg

C

6690

Included

Included



950

C t St t ( / il b ) 30870

Idlers: 3981

6146

4300

1978

Head: 3574 / Tail: 2261

Module

A36

BHN500 / 12

Included


230

IncludedIncluded

1961

Included

132 Total Conveyor weight kg133


DATA - SHEET Manufacturer : STMLocation: DUNKIRK FRANCE AGGLOMERATION BELT FEEDER 1 and 2 Type : FEEDER

Unit: AGGLOMERATION 520-FE-1100/2100


1 General design AGGLOMERATION FEED SPILE BAR 1 and 2 - 520-SB-1140/21402 Manufacturer and country of origin3 Installation (Outdoor / Indoor)4 Quantity Unit 25 Mechanical Details6 Drawing Number7 FRAME8 Length mm9 Width mm

10 Height mm11 FRAME FLANGE12 Internal dimension (A x B) mm/mm13 Flange width mm 14 Flange thickness mm15 Hole Number unit16 Bolt Hole diameter mm17 Bolt diameter mm18 BAR19 Length mm20 Bar Number unit21 Dimension mm22 GUIDE23 Internal section mm24 External section mm25 Length mm26 Materials


4700Top: 2200 / Bottom: 1776500

NAUpper: 186 ; Lower: 237

Upper: 27 ; Lower: 22Upper: M24 ; Lower: M20

1365

Later

147 x 150 x 10,7 x 7,1 (IPN 300 splitted longitudinally in two)

TE 161 x 152 x 17 x 11 ; TE 161 x 139 x 161 x 17 x 11

STM in CHILE

28 on each side

Upper: 56 ; Lower: 62



3688

5615,835,7

A36A36A36Later

6061

ID 11C-AR03 PACKAGE OF (11) BELT FEEDERS

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