1 © by Walter AG

Tiger·tec® Silver - ISO P GenerationThe Rocket

i-PAC12-1

2 © by Walter AG

Table of content

1. General Information TigerTec Silver

– Results

– Main features / Difference

2. Geometry MP5 / RP5

– Product description

– Lab tests

– Field tests

3. Sales information

– General

– Handbook

January 2012 | VM | Kussmaul

3 © by Walter AGJanuary 2012 | VM | Kussmaul

Tiger·tec® Silver - ISO P GenerationField test results competitors

Coromant; 26

Walter; 24

Kennametal; 8

Seco; 5

Kyocera; 4

Mitsubishi; 4

Sumitomo; 3

Valenite; 3ZCCT; 2

Ceratizit; 1Safety; 1

CoromantWalterKennametalSecoKyoceraMitsubishiSumitomoValeniteZCCTCeratizitSafety

Total: 81 Tests13.01.2012

4 © by Walter AGJanuary 2012 | VM | Kussmaul

74; 91%

4; 5%

3; 4%

Wins / Gewonnen

Equal / Gleich

Lost / Verloren

Total: 81 Tests13.01.2012

Tiger·tec® Silver - ISO P GenerationField test results competitors

5 © by Walter AGJanuary 2012 | VM | Kussmaul

Tiger·tec® Silver - ISO P GenerationField test results against Coromant

Material:Workpiece /component:

ReferenceGeometry

Referencegrade

GeometryWalter

GradeWalter

Difference Walter [%] Result Remarks:

Mat.100Cr6 camshaft -MF GC4215 -FP5 WPP10S 200% posC45 Bar -WF GC4215 -FP5 WPP10S 187% pos4150 MOD., 230 - 260 BHN

WORM GEAR,-WM 4215 -FP5 WPP20S 157% pos

20MnCr5 Reduction gear -PF GC4205 -FP5 WPP10S 150% pos much better chip control16MnCr5 Reverse shaft -MF 1025 -FP5 WPP10S 150% posSt24 Fly wheel -PF GC4225 -FP5 WPP20S 150% pos4150 MOD. WORM GEAR, -WM 4215 -FP5 WPP20S 133% pos18CrMo4 & 17NiCrMo7 Shaft -LC GC4215 -FP5 WPP20S 125% pos

Cor vc was 230m/min & f 0,2mm / Walter vc was 250m/min and f 0,25

12379 Profile roller -QM GC4225 -FP5 WPP10S 100% equal20NiCr6 (1.5752) Satelite helic 34 -PR 4025 -MP3 WPP20S 200% pos41Cr4 Joint housing -PF GC4215 -MP3 WPP10S 200% posC45 Wheel shaft -PM GC4225 -MP3 WPP10S 140% pos much better chip control26MnB5 Profile sleeve -PM GC4225 -MP3 WPP20S 133% pos26MnB6 Profile sleeve -PM GC4225 -MP3 WPP20S 133% pos1.57105 (35NC6) Planet Carrier -PR 4245 -MP3 WPP20S 131% posC56 Forging Wheel Hub -PF 4215 -MP3 WPP10S 131% pos good chip controlC45 forging Sideshaft -PM 4235 -MP3 WPP20S 129% pos good chip controlC45 forging Sideshaft -QM 4225 -MP3 WPP10S 129% pos good chip control42CD4 Shock absorber -PM GC4225 -MP3 WPP10S 125% posC45 Bar -PR GC4205 -MP3 WPP10S 110% posX19CrNiMo4 Roll spindle -WMX GC4225 -MP3 WPP10S 100% equal42CrMo4 Input shaft -PM GC4225 -MP5 WPP20S 113% pos Better chip control with -MP5 vs. -PMC45 Flange -PM GC4225 -RP5 WPP20S 133% pos18CrMo4 Shaft -PM GC4215 -RP5 WPP20S 125% pos18CrMo4 Shaft -PF GC4215 -RP5 WPP10S 125% pos Cor Vc 240m/min / Walter Vc270m/minC45 Flange -PM GC4225 -RP5 WPP20S 120% pos Cor insert radius 1,6mm / Walter 1,2mm

Remarks:

GC42XX are currently the oldest grades from the big carbide companies and have a weak performance.

PR / SVPR:

6 © by Walter AGJanuary 2012 | VM | Kussmaul

Tiger·tec® Silver - ISO P GenerationField test results against Walter „old“

Material:Workpiece /component:

ReferenceGeometry

Referencegrade

GeometryWalter

GradeWalter

Difference Walter [%] Result Remarks:

41CrS4 vergütetRm(1000N/mm2) Ventigehäuse -NF3 WPP10 -FP5 WPP10S 333% pos Shorter chips an no notchingDIN Cf56E2Rm=700-800N/mm² Bearing Ring -NF3 WPP10 -FP5 WPP10S 140% pos

Improved chip control between -NF3 vs.-FP5. More process reliability

DIN 42CrS4+QT Ball jointFP5 Prototyp WPP10 -FP5 WPP10S 138% pos Chip control and surface finish

C56E2 Flansch -NM4 WPP20 -MP3 WPP10S 250% pos Good chip control38MnV6 Hub -NM4 WPP20 -MP3 WPP10S 171% posSt24 Fly wheel -NMT WPP30 -MP3 WPP30S 171% posC56E2 Flansch -NM6 WPP10 -MP3 WPP10S 167% pos Good chip control, reliableDIN EN-GJS-400-2 Shaft rotor -NR4 WSM20 -MP3 WPP10S 140% posSAE/AISI 4320 ball joint VW -NS6 WPP10 -MP3 WPP10S 109% pos100Cr6 Ring -NMT WPP10 -MP3 WPP10S 100% pos same tool life but better chip control

31CrMoV9 Piston -NM4 WPP05 -MP3 WPP10S 67% neg110Cr6 Outer ring -NM5 WAK20 -MP5 WPP10S 180% pos much better chip controlDIN 42CrMo4 Lenkkranz -NM4 WPP20 -MP5 WPP20S 167% pos16MnCr5 Kupplung -NM4 WPP20 -MP5 WPP30S 140% pos16MnCr5 Coupling body -NM4 WPP20 -MP5 WPP30S 140% pos better chip control20MnCrS5 Drive shaft -NM4 WPP20 -MP5 WPP20S 100% equalDIN 31CrMoV9 Rm=1100N/mm² shaft -NM5 WAK20 -RP5 WPP20S 288% pos Chip control betterCF53 & 20MnCr5 Hub -NM9 WPP30 -RP5 WPP30S 200% posDIN EN-GJS-400-2 Shaft rotor -NM4(A) WSM20 -RP5 WPP20S 167% pos Process reliability, Interrupted cutDIN 16MnCr5 shaft -NM5 WAK20 -RP5 WPP20S 147% pos Chip control betterDIN Cf53 Kugelnabe -NM9 WPP30 -RP5 WPP30S 147% posGG25 Bearing shield -NM5 WAK10 -RP5 WPP10S 140% pos Process reliability, Interrupted cutGGG50 Fly wheel -NM5 WAK20 -RP5 WPP10S 133% pos16MnCr55 Cilinder -NM4 WSM30 -RP5 WPP20S 100% pos

PR / SVPR:

Remarks:

Strong improved chip control with the FP5 and MP3 Geometries. Also tool life results with WPPS are good against the old grades.

7 © by Walter AGJanuary 2012 | VM | Kussmaul

Tiger·tec® Silver - ISO P GenerationField test results against Kennametal

Remarks:

Attack first the old steel Turning grades KC91XX, since they have a lower performance, but a lot of customers are still using them. Attack also Beyond grades – especially in the lab we saw a not always consistent performance.

PR / SVPR:

Material:Workpiece /component:

ReferenceGeometry

Referencegrade

GeometryWalter

GradeWalter

Difference Walter [%] Result Remarks:

42CrMo4-50CrMo4 Injektorkörper -FN/FF/FP KCP05 -FP5 WPP10S 100% pos

Very good chips, tool life can be improved even more

20MnCr5 Sonnenrad -MN KC9110 -MP3 WPP10S 250% posC56E5 Flange -RN KCP10 -MP3 WPP20S 200% pos

C45 Field Test -FN KCP25 -MP3 WPP20S 91% negResult received only as detailed E-mail.

Mat.-Nr. 1.2323 PIN -MG KC935 -MP5 WPP10S 125% posC45 Flange -MN KCP25 -RP5 WPP20S 120% pos good chip controlC45 Shaft -RP KCP25 -RP5 WPP10S 110% pos Walter insert was DNMG150612

GG15Bearing shield -UN KCK15 -RP5 WPP10S 77% neg

8 © by Walter AGJanuary 2012 | VM | Kussmaul

Tiger·tec® Silver - ISO P GenerationField test results against Seco

Remarks:

Duratomic grades are most probably the strongest competitors right now (Lab tests), but in the areas of the flank wear Walter has a huge advantage.

PR / SVPR:

Material:Workpiece /component:

ReferenceGeometry

Referencegrade

GeometryWalter

GradeWalter

Difference Walter [%] Result Remarks:

Mat.100Cr6 Camshaft CP 4 -M5 TP3500 -NM9 WPP30S 200% pos

100Cr6 Outer ring -MF2 TP1500 -FP5 WPP10S 150% pos much better chip control

16MnCr5 Planetary gear -MF2 TP1500 -FP5 WPP10S 150% pos much better chip control

100Cr6 camshaft CPN5 -M5 TP3500 -RP5 WPP20S 120% pos

S45CRack end ball joint -M5 TP500 -MP3 WPP10S 100% pos

MP3 showed better chip control, cutting speed was increased in 17%

9 © by Walter AGJanuary 2012 | VM | Kussmaul

Tiger·tec® Silver - ISO P GenerationFeldtestergebnisse gegen Mitsubishi

Remarks:

Not only tool life also chip control we could improve in a lot of cases.

PR / SVPR:

Material:Workpiece /component:

ReferenceGeometry

Referencegrade

GeometryWalter

GradeWalter

Difference Walter [%] Result Remarks:

DIN C45(Rm=835-950N/mm²)

Nabe No.313369002 -SA/-MP UE6110 -FP5 WPP10S 222% pos

Customer said we have a muchbetter chip control.

Mat.41CrV4 axle -?? UE6110 -FP5 WPP10S 200% pos Chip control + surface finish

SAE/AISI 4320Rm=1000N/mm²

Pinion- RS240 (Ford) -SH UE6105 -FP5 WPP10S 158% pos

Better chip control with -FP5 vs. –SH.Walter´s insert presented more regular wear than the competitor,after 95pcs against 60pcs

42CrMoS4Steering knuckle -GH UC5115 -RP5 WPP10S 182% pos

10 © by Walter AGJanuary 2012 | VM | Kussmaul

Tiger·tec® Silver - ISO P GenerationField test results against “other” competitors

Remarks:

PR / SVPR:Competitor Material:

Workpiece /component:

ReferenceGeometry

Referencegrade

GeometryWalter

GradeWalter

Difference Walter [%] Result Remarks:

Ceratizit St24 Fly wheel -TM CTC1135 -FP5 WPP20S 171% posKyocera 27Mc5 Carrier -HQ CA5525 -MP3 WPP20S 183% posKyocera 9SMnPb30 Screw 1 -HT CA5515 -MP5 WPP10S 150% pos

Kyocera 9SMnPb30 Screw 2 -HT CA5515 -MP5 WPP10S 141% pos

Kyocera 9SMnPb30 Screw 3 -HT CA5515 -MP5 WPP10S 141% pos

Safety 1.7218, Flange -7B OR2500 -MP3 WPP20S 187% posSumitomo C45 Coupling -SA&-MP UE6110 -FP5 WPP10S 278% posSumitomo C50E Hollow wheel -NMP AC830P -MP3 WPP10S 200% pos

Sumitomo 4140 Pinion -ESU AC830P -MP3 WPP20S 100% equal

good chip control, but flank wear comparable to Sumitomo

Valenite TMS 63002 Pinion gear 2 -M3 5625 -MP3 WPP20S 300% posValenite TMS 63002 Pinion gear 3 -M4 5626 -MP3 WPP20S 300% posValenite TMS 63002 Pinion gear 1 -M3 5625 -MP3 WPP20S 225% pos

ZCCTZ100.DKW10.08.02 Cutting wheel -DF YBC152 -FP5 WPP10S 600% pos

ZCCT DIN CK45 Shaft rotor -DM YBC152 -RP5 WPP10S 208% pos

11 © by Walter AGJanuary 2012 | VM | Kussmaul

Tiger·tec® Silver - ISO P GenerationAverage tool life increase

Summary:

• 63% average tool life increase which does not even consider the additional productivity increase in a lot of cases.

• Maximum tool life increase + 600%

• 91% of the tests we won

• In 33% of the tests we could improve big times the chip control

• Really good results we achieved on forged components with the MP3 and FP5 geometry in the Automotive industry.

Tiger·tec® Silver

100%

163%

Competitor

12 © by Walter AGJanuary 2012 | VM | Kussmaul

Tiger·tec® Silver - ISO P GenerationTurnover pieces 08/2011 – 01/2012

*Forecast

13 © by Walter AG

Table of content

1. General Information TigerTec Silver

– Results

– Main features / Difference

2. Geometry MP5 / RP5

– Product description

– Lab tests

– Field tests

3. Sales information

– General

– Handbook

January 2012 | VM | Kussmaul

14 © by Walter AG

• FP5– Dokončení– Oceli

• MP3– Střední obrábění– Oceli s dlouhou třískou

• MP5– Střední obrábění– Oceli obecně

• RP5– Hrubování– Oceli

Tiger·tec® Silver - ISO P GenerationComplete geometry family

January 2012 | VM | Kussmaul

15 © by Walter AGJuly 2011 | VM | Drobniewski | Kußmaul

Tiger·tec® Silver - ISO P GenerationGeometry MP5

Univerzální, stabilní 3-bodový lamač Od přerušovaných po čisté řezy

Vyztužený utvařeč v oblasti rádiusuVylepšená kontrola lámání třísky pro malé ApZvýšení životnosti / snížení opotřebení

Otevřený utvařeč na hlavním ostříJemný řez i při velké hodnotě Ap

16 © by Walter AG

• Střední obrábění ocelí obecně– Univerzální geometrie pro velký rozsah odlišných ocelí– Největší rozsah lámání třísky ze všech vbd– Od dlouhých čistých řezů po přerušované řezy– Nejprodávanější vbd pro obrábění ocelí-první volba

• Průmysl– Obecné obrábění– Job shops– Dealeři tuto geometrii milují– ... také pro velkoseriovou výrobu

• Typické parametry– ap: 0,8 – 5,0mm– f: 0,20 – 0,60mm

Tiger·tec® Silver - ISO P GenerationApplication area – MP5

17 © by Walter AG

MP5

NM4

Tiger·tec® Silver - ISO P GenerationEvolution NM4 to MP5

Larger, more stable chip breaker elements for longer tool life and also they do net get „washed“ out.

Tighter chip groove - Radius

January 2012 | VM | Kussmaul

18 © by Walter AG

Tiger·tec® Silver - ISO P GenerationEvolution NM4 to MP5

NM4

MP5

Universal, stable three center curve design on both inserts.

January 2012 | VM | Kussmaul

19 © by Walter AG

Tiger·tec® Silver - ISO P GenerationGeometry MP5 1

2

1

2

Additional chip breaking area of the MP5 in comparison the NM4 geometry

January 2012 | VM | Kussmaul

20 © by Walter AGJuly 2011 | VM | Drobniewski | Kußmaul

Tiger·tec® Silver - ISO P GenerationGeometry RP5

Stabilní, positivní 3° fazetaHrubování s menším řezným

odporem

Otevřený, hlubší a širší utvařečNízká teplota při obráběníRedukované opotřebení v porovnání s

předchozími geometriemi

Širší fazeta ve střední části hlavního ostříPrevence proti vyštipování při obrábění kovaných

obrobků

21 © by Walter AG

• Hrubování ocelí– Hrubování s velkou hloubkou Ap a posuvu– Redukce opotřebení díky novému designu– Obrábění s přerušovanými řezy

• Rozšířená aplikační oblast:– Obrábění GGG ocelolitin jako alternativa k NM5 WAK20 se

sortou WPP10S– Vyšší povlak WPP10S přináší výhodu když bojujete s

opotřebením boku při středních hodnotách Vc

• Průmysl– Power Generation– Velkoseriová výroba, např automobilový průmysl, typicky

kované hřídele kde F ≥r/2.– Obecné obrábění

• Typické parametry:– ap: 2,5 – 9,0mm– f: 0,25 – 0,90mm

Tiger·tec® Silver - ISO P GenerationApplication area - RP5

22 © by Walter AG

Tiger·tec® Silver - ISO P GenerationGeometry RP5 1

2

1

2

Additional application area of the RP5 in comparison to the NM9 geometry

January 2012 | VM | Kussmaul

23 © by Walter AG

NM9 Geometrie

T = 0,068 mm T = 0,110 mm

RP5 Geometrie

Tiger·tec® Silver - ISO P GenerationRP5 – vyvinuto pro delší životnost

January 2012 | VM | Kussmaul

24 © by Walter AG

25 © by Walter AG

Optimální životnost - součásti

Sekvence pro optimalizaci:

1. Maximalizovat hloubku třísky (ap)redukce počtu řezů

2. Maximalizovat posuv (f) Snížení času kontaktu

3. Upravit řeznou rychlost (Vc)Redukce: menší opotřebeníZvýšení: Vyšší produktivita

Pravidlo palce: Redukce řezné rychlosti o 10% a zvýšení posuvu o 10% způsobí zvýšení životnosti o cca 20%

January 2012 | VM | Kussmaul

Tep

lota

ob

ráběn

í /

op

otř

eb

en

í

ap: hloubka třísky

Zvýšení ap, f, Vc

f: posuv

Vc: řezná rychlost

26 © by Walter AG

Table of content

1. General Information TigerTec Silver

– Results

– Main features / Difference

2. Geometry MP5 / RP5

– Product description

– Lab tests

– Field tests

3. Sales information

– General

– Handbook

January 2012 | VM | Kussmaul

27 © by Walter AG

Available Tiger·tec® Silver inserts i-PAC12-1

FP5 MP3 MP5 RP5

Step 1: i-PAC11-2Step 2: i-PAC12-1

Step 1: i-PAC11-2Step 2: i-PAC12-1

Step 1: i-PAC12-1Step 2: i-PAC12-2

i-PAC12-1Available or will be available by 01.04.2012

NRF

i-PAC12-1

NRR

Step 1: i-PAC12-1Step 2: i-PAC12-2

January 2012 | VM | Kussmaul

28 © by Walter AG

Link: Comparison_Table_ISO_Turning_Version_012012.xls

Tiger·tec® Silver - ISO P GenerationCompetitor information

ISO Classification Walter Valenite Coromant Sandvik

Kennametal Widia Seco

ToolsMitsubishi

CarbideSumitomo

Electric Iscar Tungaloy Kyocera Safety TaeguTec Ceratizit

P

P01 WPP01 VP1505 GC1515 KCP05 TN7005TN7105 TT1300

P05 WPP05 VP1510 GC4005GC4205

KC9105KCP10 TP0500

UE6005UE6105

AC05AAC700G T9005 CA5505

P10 WPP10WPP10S

VP5515VP5615

GC4015GC4215 KC9110

TN7010TN7110

TP1000 TP1500

UE6110 UE6010 UC6010

ACZ310*AC1000AC810P

IC9015IC9150IC8150

T9015T9115

CA5515 CR7015 OR1500 TT1300

TT1500 CTC1110

P20 WPP20WPP20S

VP5525VP5625

GC4025 GC4225

KC9125KCP25

TN7015TN7115

TP2000 TP200

TP2500UE6020 AC2000

AC820P

IC9025IC9250IC8250

T9025T9125

AH710*

CA5525 CA5025 CR9025

OR2000 OR2500 OR2550

TT3500CTC1115 CTC1125CTCP125

P30 WPP30WPP30S

VP5535VP5635

GC4035GC4235

KC850 KC8050 KCP30

TN7025TP3000TP3500 UE6035

AC3000AC830P

IC9054IC8350 T9035 CA5535 OR3500

OR3550TT7100 KT450

CTC1130 GM40

P40 WAK30KC9040KC9140KCP40

TP400 TP40 UH6400 IC9054 OR5000

January 2012 | VM | Kussmaul

29 © by Walter AG

Sales informationUpgrade Strategy of current inserts

Current geometry Upgrade product

NF3 / WPP FP5 / WPPS

NS6 / WPP MP3 / WPPS

NMT / WPP MP3 / WPPS

NM4 / WPP MP5 / WPPS

NM9 / WPP RP5 / WPPS

NM6 / WPP RP5, further tests are needed for a final decision

NMT / WS10 / WSM Stays in the program

Upgrade strategy:• Price list 2013 with low sales volume will be phased out• Price list 2014 additional articles

January 2012 | VM | Kussmaul

30 © by Walter AG

• Tiger·tec® Silver BOW Promotion– Žádná globální promotion – každá WSC

si bude dělat promotion sama– Kup 20 dostaň 30– Geometrie: FP5, MP3, MP5, RP5– Start květen– Info lokální marketink

Sales informationPromotion activities

January 2012 | VM | Kussmaul

31 © by Walter AG

• Tiger·tec® Silver Consumer Box– 4 Geometries– To explain it at the customer– „Show and Tell“– Distribution April 2012– Please contact your local Marketing

January 2012 | VM | Kussmaul

Sales informationPromotion activities

32 © by Walter AG

• Tiger·tec® Silver Hand Book– Tiger·tec® Silver - ISO P Generation– Included Geometries

– FP5– MP3– MP5– RP5– NRF– NRR

– Please note the complete program is in the hand book included - WPP05S and big Inserts of the MP5/RP5 geometries from i-PAC12-2.

– Available approx. April 2012– Please contact your local Marketing

January 2012 | VM | Kussmaul

Sales informationPromotion activities

33 © by Walter AG

Sales information

• Sales documents– Product innovation 12-1

• Sales start– 01. Januar 2012

– RP5 Step 1

– 01. April 2012 / i-PAC12-1– MP5 Step 1– FP5 Step 2– MP3 Step 2

– 01. Oktober 2012 / i-PAC12-2– MP5 Step 2 (IC bigger 12,7mm)– RP5 Step 2 (IC bigger 12,7mm)

Remarks: Some line items are maybe available earlier – VM-Marketing informs.

• Price– See PDF price list supplement

January 2012 | VM | Kussmaul

34 © by Walter AGJanuary 2012 | VM | Kussmaul