I NSPFALCA, The Company

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INSPFALCA, The Company We are a solid company founded in 1988, ISO 9001:2008 Certified, ASNT Corporative Partner with over 2o millions M-H and 23 year of experience dedicated to supply highly specialize service in areas such as: Equipment Inspection, Up Inspection, Plant Shutdown Planning, None Destructive Testing, Heat Treatment and Security and Hygiene (SIAHO) and quality assurance and quality control in new plants constructions . INSPFALCA, developes equipment inspection and maintenance for plant shutdown; allowing the absolute short, medium and long term client satisfaction. Supported by qualified personnel, and necesary equipment to detect and identify material quality problems and equipments in Petrochemical and Oil Refinery facilities

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Page 1: I NSPFALCA,  The Company

INSPFALCA, The Company

We are a solid company founded in 1988, ISO 9001:2008

Certified, ASNT Corporative Partner with over 2o millions M-

H and 23 year of experience dedicated to supply highly

specialize service in areas such as: Equipment Inspection,

Up Inspection, Plant Shutdown Planning, None Destructive

Testing, Heat Treatment and Security and Hygiene (SIAHO)

and quality assurance and quality control in new plants

constructions .

INSPFALCA, developes equipment inspection and

maintenance for plant shutdown; allowing the absolute

short, medium and long term client satisfaction.

Supported by qualified personnel, and necesary

equipment to detect and identify material quality

problems and equipments in Petrochemical and Oil

Refinery facilities

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VISION

Place INSPFALCA in a leading position, nown by its technology and

specialization, with a highly attuned and certified team and high ethical

commitment in all activities, supported in a management system that allows

strenghten the Client-Company relationship reaching and keeping leadership

among its competitors

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To serve and satisfy the client, assuming the commitment with the

quality that each individual and each work team bring to the, starting with

the management itself, maintaining that way the market leadership and

projecting our presence thru human resources development and always

more competitive technology

MISSION

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Quality Policy

Supply highly specialize services in areas such as: equipment

inspection, up inspection, none destructive testing and heat treatment,

that satisfy our current clients demands, in terms of quality, quantity

and response time, applying procedures and methods defined by

standards and nationals and internationals technical specifications,

continuously improving the quality management efficiency, meeting the

planed goals

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ESTRUCTURA ORGANIZACIONAL

NDT AND HEAT TREATMENT COORDINATION

EQUIPMENTS INSPECTION ORGANIZATION

OPERATIONS DIRECTIONS

UP INSPECTION COORDINATOR

HUMAN RESOURCES COORDINATION

VICE PRESIDENT

PRESIDENT

UNIDAD DE GESTION DE CALIDAD

SIHOA COORDINATION

SYSTEMS AND INFORMATIC UNIT

OPERATIONAL LOGISTICS COORDINATION

PURCHASE UNIT

CONTROL OF GOODS UNIT

ADVISORY

CONTRACT ADMINISTRATION COORDINATION

NDT LAB

OTHER AREAS CONTRACTS ORGAZATION

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OFFICE LOCATIONS

Barcelona

Punto Fijo

Alí Primera Intercomunal Ave., California Street Warehouse 1 and 2, Creolandia Sector , Punto Fijo - Falcón. Phone Number. (0269) 247-4229 Fax: (0269) 247-5213

Contacts:

Francesco Solari , Phone Number.: 04146934336 [email protected]

Rosa Solari ,Phone Number.: 04166691307 [email protected]

Antonio Zavarce, Phone Number.: 04146930966 [email protected]

Tricentenaria Urbanization B #77 street. Phone Number: (0281) 2775550

MAIN OFFICE

WESTERN DIVISION

EASTERN DIVISION

Salto Ángel Mall, 3y Av. Between 78 and 79 street. 1st floor Number 7.

Contacts: Carlos Di Gregorio Phone Number: 04141343314 [email protected]

Milagro Méndez Phone Number: 04262810494 [email protected]

Contacts: Carlos González, Phone Number: 04146154376 [email protected]

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Who are We?

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MEIN SERVICES

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SERVICES

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Radiographic Inspection  with

gamma rays in welded joins in

pieces, pipes, vessels, valves,

tanks, metallic structures, cast and

forge pieces, etc.

Plates Ultrasound Inspection,

pipes, bars, metallic structures , cast

and forge pieces, welded joins , etc.

Ultrasound Thickness

Measurement Inspection in

pipes, vessel, metallic structures

or any type of construction.

Magnetics Particles Inspection

with direct and alter current

equipments, using dry magnetic

particles with natural light or wet

fluorescent particles, in any

ferromagnetic material.

SERVICES

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Penetrating Liquid Inspection the

test is about using regular and

fluorescent dye in fabrication, repair,

equipments and pipes assembling or

construction, (to detect superficial flaws)

Alloy Analysis (PMI), Material ID

test through X rays emission

spectrometric analysis emitted from

the equipment.

Eddy Current, Tubular heat exchanger

inspection with induce current (Eddy)

application

Coatings Discontinuity Detector,

coating adherence inspection in

pressure vessel, pipes and tanks

protectors among others.

SERVICES

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Hardness Measurement in

different materials, Hardness Test

in Brimmel scale with portable

gauge (Durometers) Tellebrimeller

for Butt-Welds and Fillet-Welds.

Categories:

Workshops

Plant Shutdown

Plant Start

Naval Works

Structure, Mechanical and electric Works

Up Inspection

Refractory

Assurance and control Quality

Raising Equipment

Inspection/Certification

SERVICES

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Up Inspection it consist in the inspection engineering

work implementing an audit software of diverse plants

conditions and thickness monitoring within a Data

Management System (DMS) that records and plans pipes

and static equipments circuits inspection considered as

critic according to the Risk Based Inspection Analysis (RBI).

This software makes remaining thickness calculation,

corrosion velocity and refinery facilities lifetime and future

inspection dates.

Integral Plants Evaluation general engineering

inspection work through the installation of a programmed

system for recorded inspection conditions management

of plants; to get a mechanic integrity total criticality

evaluation in oil industry, petrochemical or any process.

The Inspectores de Falcón C.A. Company

SERVICES

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Heat Treatment Stresses Relief

Welding preheat

Hydrogen Release

Controlled heating to mechanical interlock and

unlocking

Drying of refractory

Isolation and other coating drying

Heating to liquefy products in obstructed lines and

pipes

Calefactor or ceramic resistance repairs

Equipment Rent with operator

SERVICES

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Consult Engineering

Technical Consultation.Inspection and Project Construction Supervision and Plant Shutdown. Seeks Management.Plant Shutdown Planning and Assistance. Contract Administration and Human Resources management. Blueprints Elaboration and UpdatesAssignment of Staff. Feasibility Studies. Permission Management. Environmental Advice. Conceptual and Basic Engineering. Detail Engineering.Project Management. Training. Material and Corrosion Engineering. Mechanic Construction Evaluation.

SERVICES

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QA/QC in Worksites

Work Revision

Personnel Qualification

Work Control

Quality Assurance (QA)

Quality Control (QC)

Supply Inspection

Supplier Evaluation

Quality Plans Elaboration

NDT Certification

Start On (Pre and Post)

SERVICES

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PLANNING AND CONTROL

Establish Objectives.

Define the Project.

Establish needs in project activities.

Organize the Team.

Activities Resources Allocation and bound it

to each other.

Daily monitoring and reports elaboration.

Planning Inspection Quality Improve , Time and costs

SERVICES

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ASESORIA

The Company through their highly capacitated personnel gives security in

work areas. To detect and correct unsafe acts and conditions that could caused

accidents.

In the environmental area are perform activities monitoring

to check the standard, procedures and rules compliance, detecting

deviations and correct them immediately, these allow us

eliminating the accidents probability or environmental

contamination.

The fundamental objective is to minimize the conditions

and at the same time control the contaminant and/or toxics agents, that may

cause fatality, injuries and equipment and facility

damages in the worksite, as well as environmental

contamination.

SIHO-A SERVICES INDUSTRIAL SECURITY OCCUPACIONAL HYGIENE AND ENVIRONMENT

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The company counts with equipments to execute the

environmental monitoring activities such as:

• Flammability Test

• Toxicity Test

• Portable Environmental Monitoring

(Hydrogen sulfide detectors H2S)

• Bellows Pumps and colorimetric Tubes

SIHO-A SERVICES INDUSTRIAL SECURITY OCCUPACIONAL HYGIENE AND ENVIRONMENT

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MetallographyWelding Equipment Inspection Services.Topography ServiceRaising Equipment ServiceEnvironment and Security ServicesLifter Rent Integral Service Boiler Certification ServicesSpecialize None Destructive Testing Through alliances.

RETOME FIELD TEST(RFT) heat exchanger tubes

IRIS (Internal Rotary Inspection System, heat exchanger tubes)

GUIDED WAVE TEST. (Pipes)

RPA (Boilers Tubes)

AUTOMATED UT

TOFD UT

PHASE ARRAY UT

ACOUSTIC EMISSION.

MFL FOR TANKS FLOOR.

FAILURE ANALYSIS AND MATERIALS EVALUATION.

OTHER SERVICES

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CURRENT PROJECTS

 

PDVSA, PETRÓLEOS, S.A (PETROANZOATEGUI

UPGRADER)Nº 4600039024 Inspection Services and Specialize Test in Static

Equipments ,PDVSA PETROLEO C.A. (Petroanzoátegui Upgraders), State of

Anzoátegui, Venezuela. PDVSA, PETRÓLEOS, S.A (PETROREGIONAL DEL LAGO

UPGRADER)Nº J04710010 Pre-Plant Shutdown Static Equipments Inspection Services, Programed Plant

Shutdown and Emergency Plant Shutdown in Operational PETROREGIONAL DEL LAGO, State

of Zulia, VenezuelaPDVSA, PETRÓLEOS, S.A (PARAGUANÁ REFINERY CENTER)Nº 4620010048 Inspection Services and Technical Assistance for equipment and Paraguana Refinery Center (Amuay, Cardón and Bajo Grande Refineries) and external Worshops , State of Falcón, Venezuela

Nº 4620009867 Inspección Services for Ultrasound thickness mesurement. And SILCO line system in PRC Plants, state of Falcon, Venezuela Nº 4600039206 Pipes Heat Treatment , Accessories and equipment in PRC, State of Falcón, Venezuela Nº 4620009758 Radiography Services in pipes and equipments welds in PRC, State of Falcón, Venezuela

PDVSA, PETRÓLEOS, S.A (PUERTO LA CRUZ REFINERY)Nº 4600043083 Gamagraphy Application to welded Joins in pipes and plates,

Puerto La Cruz Refinery , State of Anzoátegui, Venezuela.

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A brief summary of the Relevant Activities of the last 12 months.

INSPECTION SERVICES IN THE AREA OF PLANT GENERAL REPAIRS :

GENERAL REPAIR IN AMUAY CATALYTIC COMPLEX IN PDVSA's CRP

PARAGUANA 2012.

Assurance and Quality Control in the 07 facilities under general maintenance

plan from February to April 2012, in which over 326 Static equipment were

Inspected ( reactors, furnaces, drums, towers, exchangers, tanks, pipes, etc.) but

the Heat Treatment Service , Industrial Radiography and Security Service, Health

and Environment (SIHOA), with the participation of over 69 static equipment

inspectors, 27 SIHOA inspectors , 15 Heat Treatment Technitians, 13 X-ray

technicians, logisticians administration and coordination, INSPFALCA´s work

equipment was put to the services of PDVSA to build a 102,700 Project H / H,

Heat treatment 2873 H / Machines and 5,146 welded joints evaluated by

radiography, in order to achieve the goal of Complex repair in the time planned,

under the quality standards required by the customer and work with a view to

ensure the running of the complex for 3 years.

 

RELEVANTS ACTIVITIES

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GENERAL REPAIRS OF PDVSA PETROANZOÁTEGUI UPGRADER 2011.

COMPLEJO CRIOGENICO DE JOSE, Western Venezuela

.

Assurance and Quality Control Facility, through its general maintenance plan from

September to November 2011, in which over 967 were Inspected Items (reactors,

furnaces, drums, towers, heat exchangers, valves, pipes, etc.) but the Heat

Treatment service, Industrial Radiography and Inspection Service Specialist (Eddy

Current, Remote Field, Iris, Phase Array Guided Waves, Acoustic Emission to MFL

and tanks), with the involvement of more than 80 Inspectors of static, 20 END

Specialists 's, 10 specialists in the field of engineering, combustion and civil, 04

Heat Treatment technitians, 04 radiographers, staff planning, logistics,

administration and coordination, work team INSPFALCA put to the client´s

disposal “PDVSA” to generate a project of more than 200.00 H / H, 1,100 H / Heat

treatment machines, 100 joints evaluated with X-ray welds and more than 40,000

tubes of heat exchangers evaluated with specialized techniques, in order to

achieve the goal of repairing the complex in the time planned, under the quality

standards required by the customer and work with a view to ensure the running

of the complex for 5 years.

RELEVANTS ACTIVITIES

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INSPECTION SERVICES IN THE AREA OF UP INSPECTION :

THICKNESS MEASUREMENT IN PIPES IN SERVICE.

Measuring over 100,000 IMR in Different pipes belonging to Refining

Center (PRC) of PDVSA, for SILCO system.

Measurement of 50,000 TML in the different pipes and equipment of the

Breeder Petroanzoátegui PDVSA for UltraPipe system. Added to this:

Identification of Corrosion Ties

Field survey of the schematic.

Schematic drawings on AUTO CAD and Location of TML

Implementation of Phase array technology.

Thicknesses Obtained analysis.

Recommendations according to the results.

Measurement of 20,000 TML in the different pipes and equipment of the

Breeder Petrocedeño PDVSA for UltraPipe system.

RELEVANTS ACTIVITIES

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INSTALL PLUGS IN PIPES AND EQUIPMENT IN SERVICE.

Installation of more than 10,000 inspection plugs 2-1/2 "and 1-1/2" in

diameter in the different pipes and equipment belonging to the

Breeders Petroanzoátegui crude and Petrocedeño JOSE Eastern

Complex.

INSPECTION SERVICES IN THE AREA X-RAY:

In order to improve customer care, INSPFALCA began the process of digitization of image plates or films, with the acquisition of equipment FS50B GE General Electric and in accordance with the process of continuous improvement of service provided and customer satisfaction . The benefits are:

Software tool that allows the analysis of the results more accurate according to the code that applies.

Allows mass communication of the results in real time via email. Scans plates and becomes a product of easy access and quick response. The digitization of the plates helps the client in their audits.

RELEVANTS ACTIVITIES

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CURACAO ISLAND REFINERY

Inspection Services for Project Heat Treatment adequacy of the Curacao Isla

refinery, IREM SPA CURAÇAO Contract Branch, August 2002.

Heat Treatment Services for Curacao Isla refinery in Curacao Branch Jantech

Consortium, March 2001.

NDT Inspection Service during the project Adequacy Refinery as Curaçao Island

Contract A-0225. IREM SPA Consortium, March 2002.

ENGINEERING PROJECT JURONG CURAÇAO BOO

NDT Inspection Service (RT) for the Project under contract Curaçao BOO Jurong

Engineering in June 2001.

SINCOR

Inspection Service Sincrudos Eastern Company, San

Diego Cabrutica, August 2000

RELEVANTS ACTIVITIES

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PROPOSALBased on our experience in the full scope of inspections in the oil and

petrochemicals, we apply all our intellectual capital to serve the needs of the

Oil and Petrochemical Industry nationally and internationally.

View / evaluate long-term relationship with our customers through the

preliminary identification of opportunities

Identifying key contacts in our organizations and work to extend our vision of

future business.

Start in the short-term relationships that allow to know and build trust

Afford to invest in a relationship that promises to create value and

development

We are ready In Inspfalca Will you joing us?