HYL Hydraulic Hose Standards Quick Reference - Hydraulic.pdf · DIN/EN - Deutsche (German)...

26
17 17 17 178 Hydraulic i A = Very Common Item - Good Stock i B = Common Item - Moderate Stock i C = Less Common Item i P = Production i N = Check for availability Refer to the Technical Section on the selection, installation, use and maintenance of hose & fittings prior to use. © 2015 New-Line Hose & Fittings TM new-line.com MatchMate Global R Hydraulic Hose Standards Quick Reference Hose SAE DIN/EN Series Standard Standard NL500 - - FC332 - - NL245 100R5/J1402 - 1503 100R5/J1402 - FC300 100R5 - FC234 - - GH663 100R1AT Type 1SN/EN 853 FRH1AT 100R1AT - NL226 - Type 1SN/EN 853 FC639 100R17 - FC839B 100R17 - FC849B - - GH793 100R2AT Type 2SN/EN 853 FRH2AT 100R2AT - NL326 - Type 2SN/EN 853 GH781 100R16 Type 2SC/EN 857 FC735 100R16 Type 2SN GH195 100R2AT Type 2SN/EN 853 GH120 100R16 - GH493 100R12 EN 856 FC736 100R12 EN 856 EC525 100R12 - FC254 100R11 - FC273 100R13 EN 856 FC500 100R13 - EC810 - EN 856 FC606 100R15 - EC850 100R15 - FC619 100R4 - 2661 100R4 - USCG/MMT* SAE J1942 Warranty 5yr 3yr 1yr 5yr 5yr 5yr 5yr 3yr 3yr 5yr 5yr 5yr 3yr 5yr 3yr 3yr 3yr 3yr 5yr 3yr 1yr 1yr 1yr 1yr 1yr 1yr 1yr 1yr 1yr 1yr Government Agency & Industry Listings: SAE - Society of Automotive Engineers DIN/EN - Deutsche (German) Industrial Norme (Replaced by EN) USCG/MMT* - U.S. Coast Guard, Merchant Marine Technical (SAE J1942 has replaced USCG approval) MatchMate Global - Stipulates which hoses are a part of the EATON Aeroquip MatchMate 3-minute assembly system - For more information refer to the MatchMate promotional listing in this catalogue section or contact customer service. *USCG/MMT listings may vary by hose style and size, some hoses may require firesleeve or special procedures depending on specific applications, contact customer service. - These hoses have been awarded the Triple Crown status by offering the highest pressure, temperature and abrasion resistance over any other manufactured hoses in their class - For more information refer to the Triple Crown promotional listing in this catalogue section or contact customer service. - A special blend of high quality rubber compounds allows these hoses to remain flexible and last longer at higher operating temperatures (up to 300°F) - For more information contact customer service. - These hoses incorporate a truly Extra-Heavy Duty cover for applications where abrasion is an issue - For more information contact customer service. - Theses hoses offer 5-8x the abrasion resistance over standard hydraulic hose covers, providing extended service life & reduced downtime! - Best-in Class products designed for superior bend radius, requiring less force-to-bend! - U.S. Mine Safety & Health Administration NEWLINE HYL

Transcript of HYL Hydraulic Hose Standards Quick Reference - Hydraulic.pdf · DIN/EN - Deutsche (German)...

Page 1: HYL Hydraulic Hose Standards Quick Reference - Hydraulic.pdf · DIN/EN - Deutsche (German) Industrial Norme (Replaced by EN) USCG/MMT* - U.S. Coast Guard, Merchant Marine Technical

171717

178

Hyd

raul

ic

A = Very Common Item - Good Stock B = Common Item - Moderate Stock C = Less Common Item P = Production N = Check for availability

Refer to the Technical Section on the selection, installation, use and maintenance of hose & fi ttings prior to use.

© 2015 New-Line Hose & Fittings

TM

new-line.com

MatchMateGlobal

R

Hydraulic Hose Standards Quick ReferenceHose SAE DIN/EN Series Standard Standard

NL500 - -

FC332 - -

NL245 100R5/J1402 -

1503 100R5/J1402 -

FC300 100R5 -

FC234 - -

GH663 100R1AT Type 1SN/EN 853

FRH1AT 100R1AT -

NL226 - Type 1SN/EN 853

FC639 100R17 -

FC839B 100R17 -

FC849B - -

GH793 100R2AT Type 2SN/EN 853

FRH2AT 100R2AT -

NL326 - Type 2SN/EN 853

GH781 100R16 Type 2SC/EN 857

FC735 100R16 Type 2SN

GH195 100R2AT Type 2SN/EN 853

GH120 100R16 -

GH493 100R12 EN 856

FC736 100R12 EN 856

EC525 100R12 -

FC254 100R11 -

FC273 100R13 EN 856

FC500 100R13 -

EC810 - EN 856

FC606 100R15 -

EC850 100R15 -

FC619 100R4 -

2661 100R4 -

USCG/MMT*SAE J1942Warranty

5yr

3yr

1yr

5yr

5yr

5yr

5yr

3yr

3yr

5yr

5yr

5yr

3yr

5yr

3yr

3yr

3yr

3yr

5yr

3yr

1yr

1yr

1yr

1yr

1yr

1yr

1yr

1yr

1yr

1yr

Government Agency & Industry Listings:SAE - Society of Automotive Engineers

DIN/EN - Deutsche (German) Industrial Norme (Replaced by EN)

USCG/MMT* - U.S. Coast Guard, Merchant Marine Technical (SAE J1942 has replaced USCG approval)

MatchMate Global - Stipulates which hoses are a part of the EATON Aeroquip MatchMate 3-minute assembly system - For more information refer to the MatchMate promotional listing in this catalogue section or contact customer service.

*USCG/MMT listings may vary by hose style and size, some hoses may require firesleeve or special procedures depending on specific applications, contact customer service.

R

- These hoses have been awarded the Triple Crown status by offering the highest pressure, temperature and abrasion resistance over any other manufactured hoses in their class - For more information refer to the Triple Crown promotional listing in this catalogue section or contact customer service.

- A special blend of high quality rubber compounds allows these hoses to remain flexible and last longer at higher operating temperatures (up to 300°F) - For more information contact customer service.

- These hoses incorporate a truly Extra-Heavy Duty cover for applications where abrasion is an issue - For more information contact customer service.

- Theses hoses offer 5-8x the abrasion resistance over standard hydraulic hose covers, providing extended service life & reduced downtime!

- Best-in Class products designed for superior bend radius, requiring less force-to-bend!

- U.S. Mine Safety & Health Administration

NEWLINE HYL

Page 2: HYL Hydraulic Hose Standards Quick Reference - Hydraulic.pdf · DIN/EN - Deutsche (German) Industrial Norme (Replaced by EN) USCG/MMT* - U.S. Coast Guard, Merchant Marine Technical

171717

179

Hydraulic

A = Very Common Item - Good Stock B = Common Item - Moderate Stock C = Less Common Item P = Production N = Check for availability

Refer to the Technical Section on the selection, installation, use and maintenance of hose & fi ttings prior to use.© 2015 New-Line Hose & Fittings

TM

new-line.com

HYL

Hose Pressure & Coupling Quick ReferenceHose Series -04 -05 -06 -08 -10 -12 -16 -20 -24 -32 -40 -48 Recommeded Couplings

NL500 300 psi 300 psi 300 psi 300 psi 300 psi 300 psi 300 psi - - - - -

FC332 250 psi 250 psi 250 psi 250 psi 250 psi 250 psi 250 psi - - - - -

NL245 3000 psi 3000 psi 2250 psi 2000 psi 1750 psi 1500 psi 800 psi - - - - -

1503 3000 psi 3000 psi 2250 psi 2000 psi 1750 psi 1500 psi 800 psi 625 psi 500 psi 350 psi - -

FC300 3000 psi 3000 psi 2250 psi 2000 psi 1750 psi 1500 psi 800 psi 625 psi 500 psi 300 psi 300 psi -

FC234 - 1500 psi 1500 psi 1250 psi 1250 psi 750 psi 400 psi - - - - -

GH663 3700 psi - 3400 psi 2900 psi - 2000 psi 1500 psi 1000 psi 750 psi 600 psi - -

FRH1AT 3000 psi - 3000 psi 2000 psi - 1250 psi 1000 psi 950 psi 725 psi 580 psi - -

NL226 3250 psi - 2600 psi - - - - - - - - -

FC639 3000 psi - 3000 psi 3000 psi 3000 psi 3000 psi 3000 psi - - - - -

FC839B 3000 psi - 3000 psi 3000 psi 3000 psi 3000 psi 3000 psi - - - - -

FC849B 4000 psi - 4000 psi 4000 psi 4000 psi 4000 psi - - - - - -

GH793 6500 psi - 5800 psi 5000 psi 4000 psi 3500 psi 3000 psi 2500 psi 2000 psi 1600 psi - -

FRH2AT 5000 psi - 4000 psi 3500 psi - 2250 psi 2000 psi - - - - -

NL326 5800 psi - 4800 psi 4000 psi - 3125 psi 2400 psi - - - - -

GH781 6500 psi - 5300 psi 4500 psi 4000 psi 3500 psi 3000 psi 2500 psi 2000 psi 1600 psi - -

FC735 5000 psi - 5000 psi 4250 psi 3625 psi 3125 psi 2500 psi 2250 psi - - - -

GH195 5750 psi - 5000 psi 4250 psi 3250 psi 3000 psi 2500 psi 2250 psi 1750 psi 1500 psi - -

GH120 6000 psi - 5000 psi 4500 psi 4000 psi 3500 psi 2800 psi 2300 psi 2000 psi 1500 psi - -

GH493 - - 6500 psi 6000 psi 6000 psi 5500 psi 5100 psi 4500 psi 4000 psi 4000 psi - -

FC736 - - 4000 psi 4000 psi 4000 psi 4000 psi 4000 psi 3000 psi 2500 psi 2500 psi - -

EC525 - - - - - 5000 psi 5000 psi 3500 psi 3500 psi 3250 psi - -

FC254 - - - 7700 psi* - 7500 psi 5900 psi 5100 psi 4350 psi 4000 psi - -

FC273 - - - - - 5000 psi 5000 psi 5000 psi 5000 psi 5000 psi - -

FC500 - - - - - 5076 psi 5076 psi 5076 psi 5076 psi 5076 psi - -

EC810 - - - - - 6100 psi 6100 psi - 6100 psi 6100 psi 5100 psi - -

FC606 - - - - - - 6000 psi 6000 psi 6000 psi - - -

EC850 - - - - - - 6000 psi 6000 psi 6000 psi - - -

FC619 - - - - - 300 psi 250 psi 200 psi 150 psi 100 psi 62 psi 62 psi

2661 - - - - - 300 psi 250 psi 200 psi 150 psi 100 psi 62 psi 62 psi*FC254-08 is rated for 7700psi when coupled with Internal Skive Fittings.

-

N68000 Series Brass or Stainless Push-On FittingsN68000 Series Brass or Stainless Push-On Fittings

1A Crimp, N610xx & FC7900 Series Field Attachables1A Crimp, N610xx & FC7900 Series Field Attachables

N650xx & Aeroquip Series Field AttachablesR5 Crimp, N650xx & Aeroquip Series Field AttachablesR5 Crimp, N650xx & Aeroquip Series Field AttachablesR5 Crimp, N650xx & Aeroquip Series Field Attachables

1A Series Crimp

1A Series Crimp

1A Crimp, N620xx & FC5900 Series Field Attachables1A Crimp, N620xx & FC5900 Series Field Attachables

1A Series Crimp

1A Series Crimp

1A Series Crimp

1A Series Crimp

1B Series Crimp

1B Series Crimp

1E Series Crimp#08 Internal Skive Fittings Only1E Series Crimp (-12 & -16)1Z Series Crimp (-20 thru -32)

1Z Series Crimp

1A,1G & N1750 Series Crimp

1A & 1G Crimp

Hydraulic Hose Dash Size

1E Series Crimp (-12 thru -24)1Z Series Crimp (-32)

1A Series Crimp

1E Series Crimp (-12 & -16)1Z Series Crimp (-20 & -32)

1W Series Skive Fittings

1B Series Crimp

Pg. #

Sold in Bulk Only

Sold in Bulk Only

- Pg. 181

- Pg. 182

- Pg. 183

- Pg. 183

- Pg. 183

- Pg. 184

- Pg. 185

- Pg. 185

- Pg. 185

- Pg. 186

- Pg. 186

- Pg. 186

- Pg. 187

- Pg. 187

- Pg. 187

- Pg. 194

- Pg. 195

- Pg. 195

- Pg. 192

- Pg. 193

- Pg. 193

- Pg. 192

- Pg. 191

- Pg. 190

- Pg. 190

- Pg. 189

- Pg. 188

- Pg. 189

- Pg. 188

- Pg. 192

Page 3: HYL Hydraulic Hose Standards Quick Reference - Hydraulic.pdf · DIN/EN - Deutsche (German) Industrial Norme (Replaced by EN) USCG/MMT* - U.S. Coast Guard, Merchant Marine Technical

171717

180

Hyd

raul

ic

A = Very Common Item - Good Stock B = Common Item - Moderate Stock C = Less Common Item P = Production N = Check for availability

Refer to the Technical Section on the selection, installation, use and maintenance of hose & fi ttings prior to use.

© 2015 New-Line Hose & Fittings

TM

new-line.com

HYT

Page 4: HYL Hydraulic Hose Standards Quick Reference - Hydraulic.pdf · DIN/EN - Deutsche (German) Industrial Norme (Replaced by EN) USCG/MMT* - U.S. Coast Guard, Merchant Marine Technical

171717

181

Hydraulic

A = Very Common Item - Good Stock B = Common Item - Moderate Stock C = Less Common Item P = Production N = Check for availability

Refer to the Technical Section on the selection, installation, use and maintenance of hose & fi ttings prior to use.© 2015 New-Line Hose & Fittings

TM

new-line.com

NL500 SERIES ~ PUSH-ON HOSEHYL

In 2015 Goodyear EP Hoseis becoming

Push-on is a textile reinforced hose designed for low pressure hydraulic and pneumatic systems, such as robotics, shop air systems, and automotive appli-cations. Push-on is used for quick fi eld assembly, repairs, or installation where no assembly equipment is provided (all Push-on is maximum 250-300psi). It has an oil resistant tube which will handle air, water, lubricating oils, antifreeze, and mild resistance to gasoline (typically not recommended for gasoline). The standard colour is Black (NL505) or Grey (H201 or NL509), and we also offer blue (NL509), yellow (NL507), or red (NL508) for colour coding purposes. Our NL515 Black push-on is made of higher grade rubber compounds as compared to standard push-on hoses seen on the market and is MSHA approved for mining applications, as is NL506 and NL509 Series. Insta-Grip is non-conductive with a minimum electrical resistance greater than 1 megohm per inch of hose length at 1000 volts DC.Temperature Range: -400C (-400F) to +880C (1900F); higher temperatures for hydraulic fl uid (not air) available in the NL515H- series up to 3000F. Also see our high quality Aeroquip FC332 AQP push-on for high temp air or hydraulic fl uids.Construction: Tube: Black Chemivic rubber blend. Cover: Chemivic rubber blend. Reinforcement: Spiraled synthetic yarn (specially angled for push-on fi ttings).Typical Fittings: Brass or stainless “Push-On fi ttings” which are specifi cally designed for use on “Push-On” hoses up to 300 psi (do not use on any other type of hose). When used with Push-On hose, the defi ned barb on the fi tting and the special hose reinforcement will provide suffi cient grip thereby eliminating the need for any hose clamps.

Inside Outside W.Pressure Bend Weight Regular Std 50’ Bulk Bulk Diameter Part # Diameter @200C (700F) Radius lbs/ft Stock Price/ft Increments Price/ft Length

Standard Black - 250 psi 1/4” NL505-04 .50” 250 psi 3.0” .08 A 500 ft 3/8 NL505-06 .65 250 3.5 .12 A 500 1/2 NL505-08 .80 250 6.0 .17 A 500 5/8 NL505-10 .94 250 7.0 .23 B 500 3/4 NL505-12 1.08 250 8.0 .28 B 500 1 NL505-16 1.39 200 10.0 .38 C 250

Standard Grey - 300 psi 1/4” H20104GY-250R .50” 300 psi 3.0” .09 C 250 ft 3/8 H20106GY-250R .65 300 3.0 .13 C 250 1/2 H20108GY-250R .75 300 5.0 .15 C 250 5/8 H20110GY-250R .93 300 6.0 .23 C 250 3/4 H20112GY-250R 1.03 300 6.0 .26 C 250 1 H20116GY-250R 1.39 200 10.0 .38 C 250

*Premium Black - 300 psi *MSHA Approved on all NEW mfg’d stock* 1/4” NL515-04 .54” 300 psi 2.5” .09 B 500 ft 5/16 NL515-05 .62 300 3.0 .12 C 500 3/8 NL515-06 .69 300 3.0 .14 B 500 1/2 NL515-08 .81 300 5.0 .16 B 500 5/8 NL515-10 .93 300 6.0 .20 N 500 3/4 NL515-12 1.07 300 7.0 .25 C 500

*Grey - 300 psi *MSHA Approved on all NEW mfg’d stock* 1/4” NL506-04 .54” 300 psi 2.5” .09 B 500 ft 3/8 NL506-06 .69 300 3.0 .14 B 500 1/2 NL506-08 .81 300 5.0 .16 C 500 5/8 NL506-10 .93 300 6.0 .20 C 500 3/4 NL506-12 1.07 300 7.0 .25 C 500

*Blue - 300 psi *MSHA Approved on all NEW mfg’d stock* 1/4” NL509-04 .54” 300 psi 2.5” .09 C 500 ft 3/8 NL509-06 .69 300 3.0 .14 C 500 1/2 NL509-08 .81 300 5.0 .16 C 500*Yellow and red colours also available from the factory in full reels only.

$ 1.722.252.723.875.397.28

$ 2.533.053.655.696.497.77

$ 2.232.953.163.845.927.85

$ 2.673.163.845.927.85

$ 2.673.163.84

$ 2.032.663.224.576.378.60

$ 2.993.614.316.737.679.18

$ 2.633.493.744.547.009.27

$ 3.153.744.547.009.27

$ 3.153.744.54

$ 1.562.042.473.514.90

6.61

$ 2.302.773.315.175.907.06

$ 2.022.682.873.495.387.13

$ 2.422.873.495.387.13

$ 2.422.873.49

Page 5: HYL Hydraulic Hose Standards Quick Reference - Hydraulic.pdf · DIN/EN - Deutsche (German) Industrial Norme (Replaced by EN) USCG/MMT* - U.S. Coast Guard, Merchant Marine Technical

171717

182

Hyd

raul

ic

A = Very Common Item - Good Stock B = Common Item - Moderate Stock C = Less Common Item P = Production N = Check for availability

Refer to the Technical Section on the selection, installation, use and maintenance of hose & fi ttings prior to use.

© 2015 New-Line Hose & Fittings

TM

new-line.com

HYLThis is a quality, high temperature 250 psi push-on hose suitable for hydraulic oil up to 3000F. It will also handle air up to 2500F and water up to 3000F. Due to its special AQP elastomer construction it is suitable for higher continuous operating temperatures and it is estimated it will last 5 times longer than stand-ard push-on hoses in high temperature applications. It is not recommended for hydraulic impulse applications and not approved for air brake applications. NEW2013 - All new manufactured stock is MSHA approved for underground mining applications. Temperature Range: -400C (-400F) to + 1500C (3000F); air not to exceed +1210C (2500F). AQP is not rated for steam use.Construction: Tube: Black seamless, oil and heat resistant AQP elastomer. Cover: Blue, oil, abrasion, and weather resistant AQP elas-tomer. Reinforcement: Textile braids (specially angled for push-on fi ttings).Typical Fittings: Brass or stainless “Push-On fi ttings” which are specifi cally designed for use on “Push-On” hoses up to 300 psi (do not use on any other type of hose). When used with Push-On hose, the defi ned barb on the fi tting and the special hose reinforcement will provide suffi cient grip thereby eliminating the need for any hose clamps.

Inside Outside W.Pressure Bend Weight Regular Std 50’ Bulk Bulk Diameter Part # Diameter @200C (700F) Radius lbs/ft Stock Price/ft Increments Price/ft Length 1/4” FC332-04 .49” 250 psi 3.0” .08 C 650 ft 3/8 FC332-06 .63 250 3.0 .12 C 550 1/2 FC332-08 .75 250 5.0 .15 C 600 5/8 FC332-10 .91 250 6.0 .20 C 450 3/4 FC332-12 1.04 250 7.0 .28 C 350

$ 7.568.579.49

13.7115.56

$ 8.329.43

10.4415.0917.12

$ 9.0810.2911.3916.4616.73

FC332 ~ AEROQUIP HI-TEMP PUSH-ON (SOCKETLESS) W/ AQP ELASTOMER

HYLThis hose is used in similar applications as our regular push-on, but is MSHA approved for underground mining and has an ultra-abrasion resistant cover (it is also available in the 1” size whereas the NL515- listed above is only available up to 3/4”). It provides greater durability over regular push-on hose in abusive environments.

Temperature Range: -400C (-400F) to +930C (2000F)Construction: Tube: Black seamless, Chemivic rubber. Cover: Black Carbryn rubber. Reinforcement: One textile braid (specially angled for push-on fi ttings).Typical Fittings: Brass or stainless “Push-On fi ttings” which are specifi cally designed for use on “Push-On” hoses up to 300 psi (do not use on any other type of hose). When used with Push-On hose, the defi ned barb on the fi tting and the special hose reinforcement will provide suffi cient grip thereby eliminating the need for any hose clamps.

Inside Outside W.Pressure Bend Weight Regular Std 50’ Bulk Bulk Diameter Part # Diameter @200C (700F) Radius lbs/ft Stock Price/ft Increments Price/ft Length 1/4” NL520-04 .51” 300 psi 2.5” .08 N 500 ft 3/8 NL520-06 .67 300 3.0 .13 N 500 1/2 NL520-08 .76 300 5.0 .14 N 500 5/8 NL520-10 .93 300 6.0 .19 N 500 3/4 NL520-12 1.06 300 7.0 .24 N 500 1 NL520-16 1.34 300 8.0 .34 C 500

$ 4.224.825.265.918.01

10.20

-----

$ 13.26

NL520 ~ GOODYEAR MSHA ULTRA-GRIP PUSH-ON

-----

$ 11.73

In 2015 Goodyear EP Hoseis becoming

Close-up view through fl uorescence enhancing glasses at a typical hydraulic system that faces vibration resulting in lose connections & leakage, greatly affecting equipment effi ciency!

We offer leak detection systems!

Page 6: HYL Hydraulic Hose Standards Quick Reference - Hydraulic.pdf · DIN/EN - Deutsche (German) Industrial Norme (Replaced by EN) USCG/MMT* - U.S. Coast Guard, Merchant Marine Technical

171717

183

Hydraulic

A = Very Common Item - Good Stock B = Common Item - Moderate Stock C = Less Common Item P = Production N = Check for availability

Refer to the Technical Section on the selection, installation, use and maintenance of hose & fi ttings prior to use.© 2015 New-Line Hose & Fittings

TM

new-line.com

HYDNL245 is designed for high temperature, medium pressure hydraulic, air, water, gasoline, or oil service. It is most commonly used in commercial vehicle appli-cations for air brake (meets meet DOT FMVSS-106), power steering, oil fi ltration, and coolant lines. It is also SAE/USCG marine listed for SAE J1402 Type A2 requirements. The external fabric braided cover permits heat loss, but it is not designed to withstand abrasion.Temperature Range: -400C (-400F) to +1000C (2120F). Intermittent to +1490C (3000F).Construction: Tube: Black seamless, oil & heat resistant synthetic rubber. Cover: Black rubber impregnated with oil and weather resistant textile. Reinforcement: One textile braid and one single wire braid.Typical Fittings: N650xx Field attachables, Aeroquip R5 Series fi eld attachables.

Inside* Outside W.Pressure Bend Weight Regular Std 50’ Bulk Bulk Diameter Part # Diameter @200C (700F) Radius lbs/ft Stock Price/ft Increments Price/ft Length 3/16” NL245-04 .52” 3000 psi 3.0” .14 A 250 ft 1/4 NL245-05 .58 3000 3.4 .18 C 250 5/16 NL245-06 .67 2250 4.0 .23 A 250 13/32 NL245-08 .77 2000 4.6 .26 A 250 1/2 NL245-10 .92 1750 5.5 .36 A 250 5/8 NL245-12 1.08 1500 6.5 .44 B 250 7/8 NL245-16 1.23 800 7.4 .46 B 250 *Larger sizes available upon request. Also refer to EATON series 1503 listed below.

$ 3.734.273.764.455.616.218.87

$ 4.114.704.144.906.186.849.76

$ 4.485.134.525.346.747.46

10.65

NL245 ~ BLACK TEXTILE SAE 100R5 SINGLE WIRE

1503 is a standard SAE100R5 hose designed for high temperature (up to 2500F),medium pressure hydraulic, air, water, gasoline, or oil service. It is most com-monly used in commercial vehicle applications for air brake, power steering, oil fi ltration, and coolant lines. The external fabric braided cover permits heat loss, but it is not designed to withstand abrasion. This hose meets DOT 106 Type A2, USCG/MMT, AAMVA, SAEJ1402, and SAE100R5 requirements.Temperature Range: -400C (-400F) to +1210C (2500F). Air not to exceed +1600F (+710C).Construction: Tube: Black seamless, oil & heat resistant synthetic rubber. Cover: Black rubber impregnated with oil and weather resistant textile. Reinforcement: One textile braid & one single wire braid.Typical Fittings: N650xx Reusables, Aeroquip R5 reusables, Aeroquip R5 permanent crimp ends with special dies.

Inside Outside W.Pressure Bend Weight Regular Std 50’ Bulk Bulk Diameter Part # Diameter @200C (700F) Radius lbs/ft Stock Price/ft Increments Price/ft Length 3/16” 1503-4 .52” 3000 psi / 210 bar 3.0” .13 B 650 ft 5/16 1503-6 .68 2250 / 157 4.0 .23 B 400 13/32 1503-8 .77 2000 / 140 4.6 .26 B 500 1-1/8 1503-20 1.50 625 / 43 9.0 .52 C 50 1-3/8 1503-24 1.75 500 / 35 10.5 .67 C 50 1-13/16 1503-32 2.23 350 / 24 13.3 .94 C 50

$ 6.607.387.89

15.6328.9637.42

$ 5.666.336.76

---

$ 4.715.275.63

13.0224.1331.18

1503 ~ SAE100R5 SINGLE WIRE

FC300 ~ HI-TEMP BLUE TEXTILE SAE 100R5 SINGLE WIRE W/ AQP ELASTOMER

HYD

HYDFC300 is a popular, blue textile covered SAE100R5 hose used for high tem-perature (hydraulic oil up to 3000F), medium pressure hose for hydraulic, air, water, gasoline, diesel, or various coolants. Due to its special AQP elastomer construction it is suitable for higher continuous operating temperatures and it is estimated to last 5 times longer than standard SAE100R5. The external fabric braided cover permits heat loss, but it is typically not designed to withstand abrasion. FC300 meets DOT/FMVSS 106 Type A2, USCG/MMT (contact New-Line for exact approvals), AAMVA, DNV, ABS, and SAE100R5, SAEJ1019, SAEJ1402 requirements.Temperature Range: -490C (-550F) to +1500C (3000F); air not to exceed +1210C (2500F). AQP is not rated for steam use.Construction: Tube: Black seamless, oil & heat resistant AQP elastomer. Cover: Blue AQP rubber impregnated with oil and weather resistant textile. Reinforcement: One textile braid & one brass plated steel wire braid.Typical Fittings: Aeroquip R5 Series fi eld attachables, N650xx Field attachables, Aeroquip R5 permanent crimp ends with special dies.

Inside Outside W.Pressure Bend Weight Regular Std 50’ Bulk Bulk Diameter* Part # Diameter @200C (700F) Radius lbs/ft Stock Price/ft Increments Price/ft Length 3/16” FC300-04 .52” 3000 psi / 210 bar 3.0” .13 B 600 ft 1/4 FC300-05 .58 3000 / 210 3.4 .16 C 500 5/16 FC300-06 .67 2250 / 157 4.0 .23 B 350 13/32 FC300-08 .76 2000 / 140 4.6 .26 B 600 1/2 FC300-10 .93 1750 / 122 5.5 .37 B 350 5/8 FC300-12 1.08 1500 / 105 6.5 .44 B 300 7/8 FC300-16 1.27 800 / 56 7.4 .46 A 200 1-1/8 FC300-20 1.50 625 / 43 9.0 .52 C 50 1-3/8 FC300-24 1.75 500 / 35 10.5 .67 C 50 1-13/16 FC300-32 2.22 300 / 21 13.3 .94 C 50 2-3/8 FC300-40 2.88 300 / 21 24.0 1.5 C 50

$ 11.8812.5813.8414.4217.9922.1124.4830.3838.3847.8875.82

$ 13.0713.8415.2315.8719.7924.3326.93

----

$ 14.2615.1016.6117.3121.5926.5429.3836.4646.0657.4690.99

In 2015 Goodyear EP Hoseis becoming

Page 7: HYL Hydraulic Hose Standards Quick Reference - Hydraulic.pdf · DIN/EN - Deutsche (German) Industrial Norme (Replaced by EN) USCG/MMT* - U.S. Coast Guard, Merchant Marine Technical

171717

184

Hyd

raul

ic

A = Very Common Item - Good Stock B = Common Item - Moderate Stock C = Less Common Item P = Production N = Check for availability

Refer to the Technical Section on the selection, installation, use and maintenance of hose & fi ttings prior to use.

© 2015 New-Line Hose & Fittings

TM

new-line.com

FC234 is designed with a special AQP elastomer for high temperature air, water, gasoline, diesel, various coolants, or hot lube oil service. It has a brass plated steel inner wire reinforcement which is ideal for marine vessels or other applica-tions where added corrosion resistance is required. FC234 meets MSHA fl ame resistance specifi cations, SAE J1527 Type A1 requirements, and is USCG/MMT, DNV, and NMMA/BIA approved.

Temperature Range: -400C (-400F) to +1500C (3000F). AQP is not rated for steam use.Construction: Tube: Black seamless, oil & heat resistant, AQP elastomer. Cover: Blue oil, abrasion and weather resistant AQP elastomer. Reinforcement: One brass plated steel wire braid and a braided refractory insulation.Typical Fittings: Aeroquip R5 Series Field attachables, Aeroquip R5 permanent crimp ends with special dies. Inside Outside W.Pressure Bend Weight Regular Std 50’ Bulk Bulk Diameter Part # Diameter @200C (700F) Radius lbs/ft Stock Price/ft Increments Price/ft Length 1/4” FC234-05 .58” 1500 psi / 103 bar 1.00” .22 N 500 ft 5/16 FC234-06 .68 1500 / 103 1.25 .25 C 400 13/32 FC234-08 .76 1250 / 86 1.75 .30 C 500 1/2 FC234-10 .94 1250 / 86 2.25 .45 C 400 5/8 FC234-12 1.08 750 / 52 2.75 .48 C 300 7/8 FC234-16 1.24 400 / 28 3.50 .51 C 200

$ 18.8320.9021.6125.1130.3436.15

$ 22.6025.0825.9430.1436.4143.38

$ 26.3729.2630.2635.1642.4850.61

FC234 ~ FIRE RESISTANT USCG SINGLE WIRE W/ AQP ELASTOMERHYW

Key Points of SAE J1273:6.0 Hose Assembly Fabrication - Persons fabricating hose assemblies should be trained in the proper use of equipment and

materials. The manufacturer assembly instructions and practices listed in SAE J1273 must be followed. Properly assembled fi ttings are vital to the integrity of a hose assembly.

6.2 Hose Fittings - Hose fi tting components from one manufacturer are not usually compatible with fi tting components supplied by another manufacturer. For example, do not use a hose nipple from one manufacturer with a hose socket from another manufacturer.It is the responsibility of the fabricator to consult the manufacturer’s written instructions or the manufacturer directly for proper information.

6.3 Hose and Fitting Compatibility - Care must be taken to determine proper compatibility between the hose and fi tting. Base selection on the manufacturers’ recommendations substantiated by testing to industry standards such as SAE J517. Hose from onemanufacturer is not usually compatible with fi ttings from another. Do not intermix hose and fi ttings from two manufacturers without written approval from both manufacturers.

6.4 Hose Assembly Equipment - Assembly equipment from one manufacturer is usually not interchangeable with that from another manufacturer. Hoses and fi ttings from one manufacturer should not generally be assembled with the equipment of another manufacturer.

6.6 Reuse of Hose and Fittings - When fabricating hose assemblies, DO NOT reuse: fi eld-attachable fi ttings that have blown or pulled off hose; any part of hose fi ttings that were permanently crimped to hose; hose that has been in service after system checkout (after the initial testing).

6.7 Cleanliness of Hose Assemblies - Hose assemblies may be contaminated during fabrication. Clean hoses to specifi ed cleanliness levels (see 5.13).

The complete standard can be ordered on-line at www.sae.org or contact our sales staff for further information on SAE J1237. Information on SAE J2593 “Installation of Fluid Conductors and Connectors” is also available.

SAE J1273 specifi es the recommended practices for hydraulic hose assemblies. It includes information related to the fabrication of hose

assemblies, conformance, safety, performance, installation, routing, and maintenance. It should be noted that a hose assembly must be an ENGINEERED SYSTEM in order to be SAE compliant. Just because a hose is stamped with an SAE specifi cation, it doesn’t mean the hose ASSEMBLY is SAE conforming and safe for service. Improper selection, fabrication, installation, or maintenance of hose assemblies may result in serious property damage, an explosion, injury, or death.

Page 8: HYL Hydraulic Hose Standards Quick Reference - Hydraulic.pdf · DIN/EN - Deutsche (German) Industrial Norme (Replaced by EN) USCG/MMT* - U.S. Coast Guard, Merchant Marine Technical

171717

185

Hydraulic

A = Very Common Item - Good Stock B = Common Item - Moderate Stock C = Less Common Item P = Production N = Check for availability

Refer to the Technical Section on the selection, installation, use and maintenance of hose & fi ttings prior to use.© 2015 New-Line Hose & Fittings

TM

new-line.com

FRH1AT is an economical single wire braid hydraulic hose specifi cally designed for OEM markets where a generic, non-critical, lower end, price competitive hose is preferred over higher quality Matchmate SAE100R1AT hose. FRH is normally sold in full reels only and used for low pressure lines on mobile equipment, ma-chine tools, farm implements, and other hydraulic applications. This hose will handle petroleum based hydraulic fl uids, gasoline, water, diesel, and lubricating oils. Its cover is resistant to oil, weathering, and light abrasion. FRH1AT meets MSHA fl ame resistance specifi cations & SAE100R1AT requirements.Temperature Range: -400C (-400F) to +1000C (2120F)Construction: Tube: Black seamless, synthetic rubber. Cover: Black, oil and weather resistant, synthetic rubber. Reinforcement: One high tensile steel wire braid.Typical Fittings: 1A Series permanent crimp, N610xx Field attachables, Aeroquip 100R1 TTC Field attachables. *Inside Outside W.Pressure Bend Weight Regular Std 50’ Bulk Bulk Diameter Part # Diameter @200C (700F) Radius lbs/ft Stock Price/ft Increments Price/ft Length 1/4” FRH1AT-4 .53” 3000 psi / 207 bar 4.0” .15 B 450 ft 3/8 FRH1AT-6 .69 3000 / 207 5.0 .24 B 450 1/2 FRH1AT-8 .81 2000 / 138 7.0 .29 B 450 3/4 FRH1AT-12 1.09 1250 / 86 9.5 .46 A 250 1 FRH1AT-16 1.41 1000 / 69 12.0 .80 A 200* For 3/16” #03 size, refer to our NL225-03.

HYT

$ 4.235.005.367.51

12.47

$ 4.235.005.366.64

12.47

$ 3.253.844.125.779.59

GH663 ~ MATCHMATE GLOBAL SAE 100R1AT/ DIN 20 022 TYPE 1SN SINGLE WIRE

FRH1AT ~ SAE 100R1AT AG SINGLE WIREHYT

MatchMate GlobalR

GH663 is a 100R1AT single wire braid hydraulic hose that offers 1/2 the bend radius as compared to other 100R1AT products on the market. It is commonly used for low to medium pressure lines on mobile equipment, machine tools, farm implements, and other hydraulic applications. Being a “Matchmate” & “Triple Crown” product, it is not only designed to reduce assembly time and simplify identifi cation when coupling (contact us for more information) it is also manufactured with advanced technology & superior rubber compounds allowing for increased pressure ratings, greater temperature range & better abrasion resistance as compared to other SAE100R1AT hoses - making it truly a longer lasting product. This hose will handle petroleum based hydraulic fl uids, gasoline, water, diesel, and lubricating oils. Its cover is resistant to oil, weathering, and abrasion. GH663 meets MSHA fl ame resistance specifi cations, USCG/MMT SAE J1942 (-4 thru -16 sizes, contact New-Line for exact approvals), DNV, ABS, and exceeds EN 853 Type 1SN, DIN 20 022 Type 1SN & SAE100R1AT requirements.Temperature Range: NEW 2013 -450C (-500F) to +1270C (2600F)Construction: Tube: Black, high quality, seamless, oil resistant synthetic rubber. Cover: DURA-TUFF black, high quality, oil, abrasion and weather resistant synthetic rubber. Reinforcement: One braid high tensile steel wire.Typical Fittings: 1A Series permanent crimp, N610xx Field attachables, Aeroquip 100R1 TTC Field attachables. *Inside Outside W.Pressure Bend Weight Regular Std 50’ Bulk Bulk Diameter Part # Diameter @200C (700F) Radius lbs/ft Stock Price/ft Increments Price/ft Length 1/4” GH663-4 .53” 3700 psi / 255 bar 2.0” .16 A 250 ft 3/8 GH663-6 .69 3400 / 234 2.5 .25 A 250 1/2 GH663-8 .81 2900 / 200 3.5 .30 B 250 3/4 GH663-12 1.09 2000 / 138 4.75 .45 A 250 1 GH663-16 1.41 1500 / 103 6.00 .68 A 150 1-1/4 GH663-20 1.71 1000 / 69 8.25 .88 B 50 1-1/2 GH663-24 1.99 750 / 52 10.0 1.05 C 50 2 GH663-32 2.52 600 / 41 12.5 1.31 N 50* For 3/16” #03 size, refer to our NL225-03.

$ 5.356.026.61

10.3113.1623.2525.3333.97

$ 5.896.637.28

11.3514.48

- --

$ 6.427.237.94

12.3815.8027.9030.4040.77

NL226 is an economical single wire braid hydraulic hose specifi cally designed for OEM markets where a generic, non-critical, lower end, price competitive hose is preferred over higher quality Matchmate SAE100R1AT hose. This hose is sold in full reels only and used for low pressure lines on mobile equipment, machine tools, farm implements, and other hydraulic applications. This hose will handle petroleum based hydraulic fl uids, gasoline, water, diesel, and lubri-cating oils. Its cover is resistant to oil, weathering, and light abrasion. NL225 meets MSHA fl ame resistance specifi cations & EN853 Type 1SN requirements.Temperature Range: -400C (-400F) to +1000C (2120F)Construction: Tube: Black seamless, synthetic rubber. Cover: Black, oil and weather resistant, synthetic rubber. Reinforcement: One high tensile steel wire braid.Typical Fittings: Due to the nature of this OEM hose, only factory approved customers are permitted to assemble it.

Inside Outside W.Pressure Bend Weight Regular Std 50’ Bulk Bulk Diameter Part # Diameter @200C (700F) Radius lbs/ft Stock Price/ft Increments Price/ft Length 1/4” NL226-04 .56” 3250 psi / 225 bar 3.99” .15 B Bulk Bulk 500 ft 3/8 NL226-06 .71 2600 / 180 5.12 .22 C Only Only 500

HYZ

NL226 ~ EN853 TYPE 1SN SINGLE WIRE

$ PORPOR

Page 9: HYL Hydraulic Hose Standards Quick Reference - Hydraulic.pdf · DIN/EN - Deutsche (German) Industrial Norme (Replaced by EN) USCG/MMT* - U.S. Coast Guard, Merchant Marine Technical

171717

186

Hyd

raul

ic

A = Very Common Item - Good Stock B = Common Item - Moderate Stock C = Less Common Item P = Production N = Check for availability

Refer to the Technical Section on the selection, installation, use and maintenance of hose & fi ttings prior to use.

© 2015 New-Line Hose & Fittings

TM

new-line.com

FC639 is a very fl exible multi-wire braid 3000 psi “constant pressure hose” which means all sizes offer the same working pressure rating, eliminating the need for multiple hose specs on one piece of equipment. It is recommended for high-pressure oil lines used on construction equipment and other off-the-road applications. This hose offers comparable or higher pressures than standard SAE100R1/100R2 hoses, without the added weight and has up to half the bend radius. It will handle petroleum based hydraulic fl uids, gasoline, water, diesel, and lubricating oils. Its cover is resistant to ozone, abrasion, oil, weathering, and meets MSHA fl ame resistance specifi cations. Also available with the BRUSIER abrasion resistant cover (FC839B).Temperature Range: -400C (-400F) to +1000C (2120F)Construction: Tube: Black seamless, oil resistant synthetic rubber. Cover: Black oil, weather, fi re, and ozone resistant synthetic rubber. Reinforcement: One high tensile steel wire braid (two wire braids in -10 through -16 sizes).Typical Fittings: 1A Series permanent crimp. This hose is not rated for use with eld attachable ttings.

Inside Outside W.Pressure Bend Weight Regular Std 50’ Bulk Bulk Diameter Part # Diameter @200C (700F) Radius lbs/ft Stock Price/ft Increments Price/ft Length 1/4” FC639-04 .52” 3000 psi / 210 bar 2.0” .15 A 250/500 ft 3/8 FC639-06 .67 3000 / 210 2.5 .23 A 250/500 1/2 FC639-08 .81 3000 / 210 3.5 .32 A 250/500 5/8 FC639-10 1.00 3000 / 210 4.0 .51 C 250 3/4 FC639-12 1.14 3000 / 210 4.8 .63 A 250 1 FC639-16 1.43 3000 / 210 6.0 .83 C 150

$ 4.475.085.739.39

12.9016.85

$ 4.925.596.31

10.3314.1918.54

$ 5.376.106.88

11.2715.4820.22

FC639 ~ SAE 100R17 MULTI-WIRE 3000 PSI CONSTANT PRESSUREHYT

Designed to work where there is constant wear & abrasion Reduces downtime due to abrasion failures Low friction coeffi cient promotes faster installation Eliminate need & cost of abrasion sleeve

FC849B ~ BRUISER DOUBLE WIRE 4000 PSIHYU

FC849B is an extremely tough, very fl exible 4000 psi wire braid hydraulic hose recommended for service in construction, forestry, and on a wide variety of ma-chinery. It incorporates the BRUISER cover which is truly extra-heavy duty for applications where abrasion (which eventually leads to hose failure) is a problem and a protective wrap would typically be required. This hose offers comparable or higher pressures than standard SAE100R12 hoses without the added weight and has up to half the bend radius. It will handle petroleum based hydraulic fl uids, gasoline, water, diesel, and lubricating oils. Its cover is resistant to ozone, abrasion, oil and weathering.Temperature Range: -400C (-400F) to +1000C (2120F)Construction*: Tube: Black seamless, oil resistant synthetic rubber. Cover: Black oil, abrasion, and weather resistant synthetic rubber intermediate cover with additional extremely abrasion resistant BRUISER outer cover. Reinforcement: Two high tensile steel wire braids.Typical Fittings: 1A Series permanent crimp. This hose is not rated for use with eld attachable ttings.

Inside Outside W.Pressure Bend Weight Regular Std 50’ Bulk Bulk Diameter Part # Diameter @200C (700F) Radius lbs/ft Stock Price/ft Increments Price/ft Length 1/4” FC849B-04 .60” 4000 psi / 280 bar 2.0” .24 C 250 ft 3/8 FC849B-06 .76 4000 / 280 2.5 .36 C 250 1/2 FC849B-08 .84 4000 / 280 3.5 .43 C 250 5/8 FC849B-10 1.01 4000 / 280 4.0 .60 N 250 3/4 FC849B-12 1.18 4000 / 280 4.75 .72 C 250 *Also available with non-BRUISER cover (FC849-Size)

$ 6.868.83

10.7015.0118.73

$ 7.559.72

11.7716.5220.61

$ 8.2410.6012.8418.0222.48

Page 10: HYL Hydraulic Hose Standards Quick Reference - Hydraulic.pdf · DIN/EN - Deutsche (German) Industrial Norme (Replaced by EN) USCG/MMT* - U.S. Coast Guard, Merchant Marine Technical

171717

187

Hydraulic

A = Very Common Item - Good Stock B = Common Item - Moderate Stock C = Less Common Item P = Production N = Check for availability

Refer to the Technical Section on the selection, installation, use and maintenance of hose & fi ttings prior to use.© 2015 New-Line Hose & Fittings

TM

new-line.com

FRH2AT is an economical double wire braid hydraulic hose specifi cally designed for OEM markets where a generic, non-critical, lower end, price competitive hose is preferred over higher quality Matchmate SAE100R2AT hose. FRH is normally sold in full reels only and used for low to medium pressure lines on mobile equipment, machine tools, farm implements, and other hydraulic appli-cations. This hose will handle petroleum based hydraulic fl uids, gasoline, water, diesel, and lubricating oils. Its cover is resistant to oil, weathering, and light abrasion. FRH2AT meets MSHA fl ame resistance specifi cations & SAE100R2AT requirements.Temperature Range: -400C (-400F) to +1000C (2120F)Construction: Tube: Black seamless, oil resistant synthetic rubber. Cover: Black, oil, abrasion and weather resistant synthetic rubber. Reinforcement: Two high tensile steel wire braids.Typical Fittings: 1A Series permanent crimp, N620xx Field attachables, Aeroquip 100R2 TTC reusables.

Inside Outside W.Pressure Bend Weight Regular Std 50’ Bulk Bulk Diameter Part # Diameter @200C (700F) Radius lbs/ft Stock Price/ft Increments Price/ft Length 1/4” FRH2AT-4 .60” 5000 psi / 350 bar 4.0” .27 A 450 ft 3/8 FRH2AT-6 .75 4000 / 280 5.0 .38 A 550 1/2 FRH2AT-8 .88 3500 / 245 7.0 .46 A 450 3/4 FRH2AT-12 1.16 2250 / 157 9.5 .66 B 250 1 FRH2AT-16 1.50 2000 / 140 12.0 1.00 B 200

$ 5.446.226.89

10.4215.47

$ 4.815.506.109.22

13.69

$ 4.184.785.308.01

11.90

FRH2AT ~ SAE 100R2AT AG DOUBLE WIREHYT

GH793 is a fl exible, double wire braid hydraulic hose for medium to high pres-sures. Being a “Matchmate” & “Triple Crown” product, it is not only designed to reduce assembly time and simplify identifi cation when coupling (contact us for more information) it is also manufactured with advanced technology & superior rubber compounds allowing for increased pressure ratings, greater temperature range & better abrasion resistance as compared to other SAE100R2AT hoses - making it truly a longer lasting product. It will handle petroleum based hydraulic fl uids, gasoline, water, diesel fuels and lubricating oils. Its cover is resistant to abrasion, oil, and weathering. GH793 meets MSHA fl ame resistance specifi -cations, USCG/MMT SAE J1942 (contact New-Line for exact approvals), DNV, ABS, EN 853 Type 2SN, DIN 20 022 Type 2SN, and SAE100R2AT requirements.Temperature Range: -400C (-400F) to +1270C (2600F)Construction: Tube: Black, high quality, seamless, oil resistant synthetic rubber. Cover: DURA-TUFF black, high quality, oil, abrasion and weather resistant synthetic rubber. Reinforcement: Two high tensile steel wire braids.Typical Fittings: 1A Series permanent crimp, N620xx Field attachables, Aeroquip 100R2 TTC reusables.

Inside Outside W.Pressure Bend Weight Regular Std 50’ Bulk Bulk Diameter Part # Diameter @200C (700F) Radius lbs/ft Stock Price/ft Increments Price/ft Length 1/4” GH793-4 .60” 6500 psi / 448 bar 4.0” .26 A 250 ft 3/8 GH793-6 .75 5800 / 400 5.0 .38 A 250 1/2 GH793-8 .87 5000 / 345 7.0 .46 A 250 5/8 GH793-10 .98 4000 / 276 8.0 .54 A 250 3/4 GH793-12 1.16 3500 / 241 9.5 .66 A 250 1 GH793-16 1.50 3000 / 207 12.0 1.01 B 150 1-1/4 GH793-20 1.92 2500 / 172 16.5 1.54 A 50 1-1/2 GH793-24 2.15 2000 / 138 20.0 1.68 C 50 2 GH793-32 2.51 1600 / 110 25.0 2.22 C 50

$ 6.457.498.51

11.0513.3917.7033.4940.5246.16

$ 6.487.508.50

11.1313.3417.62

---

$ 7.748.99

10.2213.2616.0721.2440.1948.6355.40

GH793 ~ MATCHMATE GLOBAL SAE 100R2AT/ DIN 20 022 TYPE 2SN DOUBLE WIREHYT

MatchMate GlobalR

NL326 is an economical double wire braid hydraulic hose specifi cally designed for OEM markets where a generic, non-critical, lower end, price competitive hose is preferred over higher quality Matchmate SAE100R2AT hose. This hose is sold in full reels only and used for low to medium pressure lines on mobile equipment, machine tools, farm implements, and other hydraulic applications.This hose will handle petroleum based hydraulic fl uids, gasoline, water, diesel, and lubricating oils. Its cover is resistant to oil, weathering, and light abrasion. NL326 meets MSHA fl ame resistance specifi cations & EN853 Type 2SN requirements.Temperature Range: -400C (-400F) to +1000C (2120F)Construction: Tube: Black seamless, synthetic rubber. Cover: Black, oil and weather resistant, synthetic rubber. Reinforcement: Two high tensile steel wire braids.Typical Fittings: Due to the nature of this OEM hose, only factory approved customers are permitted to assemble it.

Inside Outside W.Pressure Bend Weight Regular Std 50’ Bulk Bulk Diameter Part # Diameter @200C (700F) Radius lbs/ft Stock Price/ft Increments Price/ft Length 1/4” NL326-04 .62” 5800 psi / 400 bar 3.94” .26 B Bulk Bulk 500 ft 3/8 NL326-06 .78 4800 / 330 5.12 .36 B Only Only 500 1/2 NL326-08 .91 4000 / 275 7.09 .43 A - - 500 3/4 NL326-12 1.09 3125 / 215 9.45 .62 C Bulk Bulk 250 1 NL326-16 1.53 2400 / 165 11.81 .87 B Only Only 250

NL326 ~ EN853 TYPE 2SN DOUBLE WIRE

$ PORPORPORPORPOR

HYZ

Page 11: HYL Hydraulic Hose Standards Quick Reference - Hydraulic.pdf · DIN/EN - Deutsche (German) Industrial Norme (Replaced by EN) USCG/MMT* - U.S. Coast Guard, Merchant Marine Technical

171717

188

Hyd

raul

ic

A = Very Common Item - Good Stock B = Common Item - Moderate Stock C = Less Common Item P = Production N = Check for availability

Refer to the Technical Section on the selection, installation, use and maintenance of hose & fi ttings prior to use.

© 2015 New-Line Hose & Fittings

TM

new-line.com

FC735 is an extremely tough, fl exible, double wire braid hydraulic hose. It incor-porates the BRUISER cover which is truly extra-heavy duty for applications where abrasion (which eventually leads to hose failure) is a problem and a protective wrap would typically be required. Seeing is believing, the cover is very diffi cult to dig into and tests show it is more abrasion resistant than traditional rubbers.This hose is also much more fl exible than standard SAE hoses. It will handle petroleum based hydraulic fl uids, gasoline, water, diesel, and lubricating oils.Temperature Range: -400C (-400F) to +1000C (2120F)Construction: Tube: Black seamless, oil resistant synthetic rubber. Cover: Black oil, abrasion, and weather resistant synthetic rubber intermediate cover with additional extremely abrasion resistant BRUISER outer cover. Reinforcement: Two braid high tensile steel wire.Typical Fittings: 1A Series permanent crimp.

Inside Outside W.Pressure Bend Weight Regular Std 50’ Bulk Bulk Diameter Part # Diameter @200C (700F) Radius lbs/ft Stock Price/ft Increments Price/ft Length 1/4” FC735-04 .53” 5000 psi / 350 bar 2.0” .22 N 250 ft 3/8 FC735-06 .69 5000 / 350 2.5 .29 N 250 1/2 FC735-08 .81 4250 / 297 3.5 .39 C 250 5/8 FC735-10 .93 3625 / 250 4.0 .44 N 250 3/4 FC735-12 1.10 3125 / 216 4.8 .53 N 250 1 FC735-16 1.42 2500 / 175 6.0 .72 C 150 1-1/4 FC735-20 1.70 2250 / 157 8.3 1.09 N 50

$ 9.4210.8312.3516.7225.2730.4044.88

$ 10.3711.9213.5918.4027.8033.44

-

HYU

$ 11.3113.0014.8220.0730.3336.4853.86

FC735 ~ BRUISER SAE 100R16AT/ DIN 20 022 TYPE 2SC DOUBLE WIRE

GH781 ~ MATCHMATE GLOBAL SAE 100R16/ DIN 20 022 TYPE 2SC DOUBLE WIREHYT

MatchMate GlobalR

GH781 is a very popular double wire braid hydraulic hose for medium to high pressure lines requiring a ‘compact’, highly fl exible hose such as grease lines, water lines, oil lines, and other hydraulic applications. Being a “Matchmate” & “Triple Crown” product, it is not only designed to reduce assembly time and simplify identifi cation when coupling (contact us for more information) it is also manufactured with advanced technology & superior rubber compounds allowing for increased pressure ratings, greater temperature range & better abrasion resistance as compared to other SAE100R16 hoses - making it truly a longer lasting product. It meets/exceeds DIN requirements at half the bend radius of standard SAE hoses. It will handle petroleum based hydraulic fl uids, gasoline, diesel, and lubricating oils. Its cover is resistant to abrasion, oil, and weathering. GH781 meets MSHA fl ame resistance specifi cations, USCG/MMT SAE J1942 (contact New-Line for exact approvals), EN 857 Type 2SC, DNV, ABS, DIN 20 022 Type 2SN, and SAE100R16 requirements.Temperature Range: NEW 2013 -450C (-500F) to +1270C (2600F)Construction: Tube: Black seamless, oil resistant synthetic rubber. Cover: DURA-TUFF black, high quality, oil, abrasion and weather resistant synthetic rubber. Reinforcement: Two braid high tensile steel wire.Typical Fittings: 1A Series permanent crimp. This hose is not rated for use with eld attachable ttings.

Inside Outside W.Pressure Bend Weight Regular Std 50’ Bulk Bulk Diameter Part # Diameter @200C (700F) Radius lbs/ft Stock Price/ft Increments Price/ft Length 1/4” GH781-4 .53” 6500 psi / 448 bar 2.0” .22 A 250 ft 3/8 GH781-6 .69 5300 / 366 2.5 .29 A 250 1/2 GH781-8 .81 4500 / 310 3.5 .39 A 250 5/8 GH781-10 .93 4000 / 276 4.0 .44 A 250 3/4 GH781-12 1.10 3500 / 241 4.75 .53 B 250 1 GH781-16 1.42 3000 / 207 6.00 .72 B 150 1-1/4 GH781-20 1.65 2500 / 172 8.25 1.09 B 50 1-1/2 GH781-24 2.03 2000 / 138 10.0 1.40 C 50 2 GH781-32 2.53 1600 / 110 12.5 1.90 C 50

$ 5.796.777.66

10.0812.0915.8530.7937.2442.44

$ 6.377.458.43

11.0913.3017.44

---

$ 7.708.999.98

13.2315.9921.0439.9948.3955.13

Provides 5-8x the abrasion resistance over standard hydraulic hose covers Extend service life & reduce downtime Now standard on all Triple Crown hose specifi cations

Page 12: HYL Hydraulic Hose Standards Quick Reference - Hydraulic.pdf · DIN/EN - Deutsche (German) Industrial Norme (Replaced by EN) USCG/MMT* - U.S. Coast Guard, Merchant Marine Technical

171717

189

Hydraulic

A = Very Common Item - Good Stock B = Common Item - Moderate Stock C = Less Common Item P = Production N = Check for availability

Refer to the Technical Section on the selection, installation, use and maintenance of hose & fi ttings prior to use.© 2015 New-Line Hose & Fittings

TM

new-line.com

HYTGH195 is a double wire braid hydraulic hose built with special AQP elastomers for use where higher operating temperatures are encountered and standard SAE100R2AT two-wire hose will not stand up. This hose is suitable up to 3000Fwith petroleum based fl uids and certain fi re resistant fl uids (must contact Aeroquip with application). GH195 meets MSHA fl ame resistance specifi cations, ABS, EN 853 Type 2SN, DIN 20 022 Type 2SN, and SAE100R2AT requirements.Temperature Range: -400C (-400F) to +1500C (3000F). AQP is not rated for steam use.Construction: Tube: Black AQP elastomer. Cover: Blue oil and weather resistant AQP elastomer. Reinforcement: Two high tensile brass plated steel wire braids.Typical Fittings: 1A Series permanent crimp.

Inside Outside W.Pressure Bend Weight Regular Std 50’ Bulk Bulk Diameter Part # Diameter @200C (700F) Radius lbs/ft Stock Price/ft Increments Price/ft Length 1/4” GH195-4 .60” 5750 psi / 400 bar 4.0” .27 C 250 ft 3/8 GH195-6 .75 5000 / 350 5.0 .39 C 250 1/2 GH195-8 .87 4250 / 297 7.0 .46 C 250 5/8 GH195-10 .99 3250 / 227 8.0 .54 C 250 3/4 GH195-12 1.16 3000 / 210 9.5 .67 C 250 1 GH195-16 1.49 2500 / 175 12.0 .97 C 150 1-1/4 GH195-20 1.92 2250 / 157 16.5 1.60 C 50 1-1/2 GH195-24 2.15 1750 / 122 20.0 1.74 C 50 2 GH195-32 2.67 1500 / 105 25.0 2.27 C 50

GH195 ~ HI-TEMP MATCHMATE BLUE SAE 100R2AT/ DIN 20 022 TYPE 2SN DOUBLE WIRE

GH120 ~ MATCHMATE GLOBAL ICE SAE 100R16/ DIN 20 022 TYPE 2SC DOUBLE WIRE

$ 13.9416.0818.7322.2825.3032.5953.2359.0978.33

$ 15.3417.6920.6124.5127.8335.85

---

$ 16.7319.3022.4826.7430.3639.1163.8870.9194.00

HYT

MatchMate GlobalR

GH120 Matchmate ICE is a fl exible, double wire braid hydraulic hose for me-dium to high pressure applications specifi cally in extremely cold environments. Being a “Matchmate” & “Triple Crown” product, it is not only designed to reduce assembly time and simplify identifi cation when coupling (contact us for more information) it is also manufactured with advanced technology & superior rubber compounds allowing for increased pressure ratings, greater temperature range & better abrasion resistance as compared to other SAE100R16 hoses - making it truly a longer lasting product. It will handle petroleum based hydraulic fl uids, gasoline, diesel, and lubricating oils. Its cover is resistant to general abrasion, oil, and weathering. GH120 meets MSHA fl ame resistance specifi cations.

Temperature Range: -570C (-700F) to +1000C (2120F)Construction: Tube: Black seamless, oil resistant synthetic rubber. Cover: DURA-TUFF black oil, abrasion and weather resistant synthetic rubber. Reinforcement: Two braid high tensile steel wire.Typical Fittings: 1A Series permanent crimp. Inside Outside W.Pressure Bend Weight Regular Std 50’ Bulk Bulk Diameter Part # Diameter @200C (700F) Radius lbs/ft Stock Price/ft Increments Price/ft Length 1/4” GH120-4 .56” 6000 psi / 414 bar 2.0” .20 C 500 ft 3/8 GH120-6 .68 5000 / 345 2.5 .27 C 500 1/2 GH120-8 .82 4500 / 310 3.5 .39 C 500 5/8 GH120-10 .98 4000 / 276 4.0 .50 N 250 3/4 GH120-12 1.12 3500 / 241 4.75 .62 C 250 1 GH120-16 1.41 2800 / 193 6.00 .82 C 150 1-1/4 GH120-20 1.71 2300 / 159 8.25 1.07 N 50 1-1/2 GH120-24 2.03 2000 / 138 10.0 1.42 N 50 2 GH120-32 2.51 1500 / 103 12.5 1.88 N 50

$ 6.877.539.55

13.0614.3319.5136.7044.3750.50

$ 7.568.29

10.5115.6815.7721.47

---

$ 8.259.04

11.4618.2917.2023.4244.0453.2560.60

StandardSAE Buna-N Hi-Temp AQP

Elastomer

After 30 hours of testing in a oil bath @ 150°C (300°F) standard SAE Buna-N tube compound becomes completely rigid & brittle, while AQP elastomer re-mains fl exible & robust!

Page 13: HYL Hydraulic Hose Standards Quick Reference - Hydraulic.pdf · DIN/EN - Deutsche (German) Industrial Norme (Replaced by EN) USCG/MMT* - U.S. Coast Guard, Merchant Marine Technical

171717

190

Hyd

raul

ic

A = Very Common Item - Good Stock B = Common Item - Moderate Stock C = Less Common Item P = Production N = Check for availability

Refer to the Technical Section on the selection, installation, use and maintenance of hose & fi ttings prior to use.

© 2015 New-Line Hose & Fittings

TM

new-line.com

HYT GH493 ~ MATCHMATE GLOBAL SAE 100R12 4-SPIRAL

GH493 is a high pressure, four-spiral hose which exceeds SAE100R12 require-ments and meets 4SP performance in sizes -6 thru -16, but is more fl exible (NEW design) and also meets MSHA fl ame resistance specifi cations, is USCG/MMT SAE J1942 listed (contact factory for exact USCG approvals), and meets DNV and ABS requirements. When used in conjunction with MatchMate TTC12 fi t-tings this hose offers very high pressure at half the bend radius of standard SAE hoses and competing brands - thereby permitting easier installation and routing.Being a “Matchmate” & “Triple Crown” product, it is not only designed to reduce assembly time and simplify identifi cation when coupling (contact us for more information) it is also manufactured with advanced technology & superior rubber compounds allowing for increased pressure ratings, greater temperature range & better abrasion resistance as compared to other SAE100R12 hoses - making it truly a longer lasting product. It will handle petroleum based hydraulic fl uids, water, gasoline, diesel, and lubricating oils. Its cover is resistant to abrasion, oil, and weathering.

Temperature Range: -400C (-400F) to +1270C (2600F) - higher temperatures available with the AQP construction on FC324 Series.Construction: Tube: Black seamless, oil resistant synthetic rubber. Cover: DURA-TUFF black, high quality, oil, abrasion and weather resistant synthetic rubber. Reinforcement: Four high tensile steel wire spirals.Typical Fittings: *This is a CRITICAL PRESSURE HOSE, follow assembly procedures carefully. 1B Series permanent crimp.

Inside Outside W.Pressure Bend Weight Regular Std 50’ Bulk Bulk Diameter Part # Diameter @200C (700F) Radius lbs/ft Stock Price/ft Increments Price/ft Length 3/8” GH493-6 .79 6500 psi / 448 bar 2.5” .47 C 250 ft 1/2 GH493-8 .92 6000 / 414 3.5 .59 A 250 5/8 GH493-10 1.11 6000 / 414 4.0 .69 C 200 3/4 GH493-12 1.20 5500 / 379 4.75 .92 A 200 1 GH493-16 1.48 5100 / 352 6.00 1.22 A 150 1-1/4 GH493-20 1.83 4500 / 310 8.25 1.64 B 50 1-1/2 GH493-24 2.12 4000 / 276 10.0 2.10 C 50 2 GH493-32 2.64 4000 / 276 12.5 2.81 C 50*This is a CRITICAL PRESSURE HOSE, follow assembly procedures carefully.

$ 17.7519.0023.5723.2026.55

0.000.000.00

$ 19.3620.7325.7125.3128.9651.2464.3491.89

$ 16.1317.2721.4221.0924.1342.7053.6176.57

MatchMate GlobalR

HYUFC736 is an extremely tough, fl exible, 4-spiral hydraulic hose. It incorporates the BRUISER cover which is truly extra-heavy duty for applications where abrasion (which eventually leads to hose failure) is a problem and a protective wrap would typically be required. Seeing is believing, the cover is very diffi cult to dig into and tests show it is more abrasion resistant than traditional rubbers. This hose is also much more fl exible than standard SAE hoses. It will handle petroleum based hydraulic fl uids, gasoline, water, diesel, and lubricating oils.

Temperature Range: -400C (-400F) to +1210C (2500F)Construction: Tube: Black seamless, oil resistant synthetic rubber. Cover: Black oil, abrasion, and weather resistant synthetic rubber inter-mediate cover with additional extremely abrasion resistant BRUSIER outer cover. Reinforcement: Four heavy spirals of high tensile steel wire.Typical Fittings: *This is a CRITICAL PRESSURE HOSE, follow assembly procedures carefully. 1B Series permanent crimp.

Inside Outside W.Pressure Bend Weight Regular Std 50’ Bulk Bulk Diameter Part # Diameter @200C (700F) Radius lbs/ft Stock Price/ft Increments Price/ft Length 3/8” FC736-06 .79 5500 psi / 280 bar 5.0” .47 N 250 ft 1/2 FC736-08 .92 5000 / 280 7.0 .59 N 250 5/8 FC736-10 1.11 5000 / 280 9.5 .80 N 250 3/4 FC736-12 1.20 4050 / 280 9.5 .92 C 200 1 FC736-16 1.48 4050 / 280 12.0 1.22 C 150 1-1/4 FC736-20 1.83 3050 / 210 16.5 1.64 N 50*This is a CRITICAL PRESSURE HOSE, follow assembly procedures carefully.

$ 30.7935.4241.0843.9657.0483.13

$ 21.9925.3029.3431.4040.7469.27

$ 26.3930.3635.2137.6848.89

-

FC736 ~ BRUISER SAE 100R12 4-SPIRAL

We can supply Eaton STC Push-to-Connect Crimp Fittings & Adapters!

Page 14: HYL Hydraulic Hose Standards Quick Reference - Hydraulic.pdf · DIN/EN - Deutsche (German) Industrial Norme (Replaced by EN) USCG/MMT* - U.S. Coast Guard, Merchant Marine Technical

171717

191

Hydraulic

A = Very Common Item - Good Stock B = Common Item - Moderate Stock C = Less Common Item P = Production N = Check for availability

Refer to the Technical Section on the selection, installation, use and maintenance of hose & fi ttings prior to use.© 2015 New-Line Hose & Fittings

TM

new-line.com

EC525 AQP “PLUS” is ideal for high temperature environments!

HYT FC254 ~ SAE 100R11 4-SPIRAL

FC254 is an ultra high pressure, high temperature, four-spiral heavy steel wire reinforced hose that is used for higher pressures than SAE100R12, up to 7700 psi (depending on size). Being a “Triple Crown” product, it is manufactured with advanced technology & superior rubber compounds allowing for increased pressure ratings, greater temperature range & better abrasion resistance as compared to other SAE100R11 hoses - making it truly a longer lasting product. Its cover is abrasion, oil, and weather resistant. FC254 meets MSHA fl ame re-sistance, USCG/MMT SAE J1942 (contact New-Line for exact approvals), DNV, and ABS requirements.

Temperature Range: -400C (-400F) to +1270C (2600F)Construction: Tube: Black seamless, oil resistant synthetic rubber. Cover: DURA-TUFF black, high quality, oil, abrasion and weather resistant synthetic rubber. Reinforcement: Four heavy spirals of high tensile steel wire.Typical Fittings: *This is a CRITICAL PRESSURE HOSE, follow assembly procedures carefully. 1E Series permanent crimp for all sizes except 1/2” which uses Internal Skive crimp fi ttings, contact customer service for further details.

Inside Outside *W.Pressure Bend Weight Regular Std 50’ Bulk Bulk Diameter Part # Diameter @200C (700F) Radius lbs/ft Stock Price/ft Increments Price/ft Length 1/2” FC254-08* .98” 7700 psi / 530 bar 8.0” .72 C 150 ft 3/4 FC254-12 1.26 7500 / 517 11.0 1.06 C 150 1 FC254-16 1.52 5900 / 406 12.0 1.32 C 150 1-1/4 FC254-20 1.80 5100 / 351 16.5 1.63 N 50 1-1/2 FC254-24 2.13 4350 / 300 20.0 2.03 C 50 2 FC254-32 2.68 4000 / 280 25.0 3.02 B 50*This is a CRITICAL PRESSURE HOSE, follow assembly procedures carefully. 1/2” requires internal skive fi ttings.

EC525 ~ HI-TEMP 4-SPIRAL W/ AQP “PLUS” ELASTOMERHYT

EC525 is used in similar applications as other 4-spiral hose, but is made of special high temperature AQP “Plus” elastomers making it the only high temperature 4-spiral hose approved for use with TTC12 crimp fi ttings. EC525 is rated for operating temperatures of petroleum based fl uids up to +1500C (3020F).

Temperature Range: -400C (-400F) to +1500C (3020F). Air not to exceed +1210C (2500F). AQP is not rated for steam use.Construction: Tube: Black seamless, oil resistant AQP PLUS elastomer. Cover: Blue oil and weather resistant AQP PLUS elastomer. Reinforcement: Four high tensile steel wire spirals.Typical Fittings: *This is a CRITICAL PRESSURE HOSE, follow assembly procedures carefully. 1B Series permanent crimp.

Inside Outside W.Pressure Bend Weight Regular Std 50’ Bulk Bulk Diameter Part # Diameter @200C (700F) Radius lbs/ft Stock Price/ft Increments Price/ft Length 3/4” EC525-12 1.24” 5000 psi / 345 bar 9.5” 0.86 N 150 ft 1 EC525-16 1.52 5000 / 345 12.0 1.16 C 100 1 1/4 EC525-20 1.87 3500 / 240 16.5 1.55 C 50 1 1/2 EC525-24 2.16 3500 / 240 20.0 1.99 C 50 2 EC525-32 2.70 3250 / 225 25.0 2.97 N 50*This is a CRITICAL PRESSURE HOSE, follow assembly procedures carefully.

$ 24.6527.5135.5146.3048.5453.33

$ PORPORPORPORPORPOR

$ PORPORPORPORPOR

$ POR PORPORPORPOR

$ PORPORPORPORPOR

$ 24.6527.5135.5146.3048.5453.33

Page 15: HYL Hydraulic Hose Standards Quick Reference - Hydraulic.pdf · DIN/EN - Deutsche (German) Industrial Norme (Replaced by EN) USCG/MMT* - U.S. Coast Guard, Merchant Marine Technical

171717

192

Hyd

raul

ic

A = Very Common Item - Good Stock B = Common Item - Moderate Stock C = Less Common Item P = Production N = Check for availability

Refer to the Technical Section on the selection, installation, use and maintenance of hose & fi ttings prior to use.

© 2015 New-Line Hose & Fittings

TM

new-line.com

FC500 (replaces FC273) is manufactured with the latest technologies, advanced materials and compounds which permits a dramatic improvement in fl exibility, durability and pressure rating. In fact, FC500 exceeds SAE100R13 heavy spiral high pressures at the 1/2 the bend radius & 46% lower “Force-To-Bend”. This hose also utilizes 1E series TTC crimp fi ttings (in all sizes up to -24) permitting for less inventory of duplicate end confi gurations. FC500 incorporates multiple heavy spiral steel wires for severe pressure or high impulse hydraulic service in drilling, construction, mining, or forestry applications. FC500 will handle pe-troleum based hydraulic fl uids, water, gasoline, diesel, and lubricating oils. Its DURA-TUFF cover is resistant to abrasion, oil, and weathering. FC500 meets MSHA fl ame resistance specifi cations and exceeds SAE100R13 requirements at half the bend radius.

Temperature Range: -400C (-400F) to +1270C (2600F)Construction: Tube: Black seamless, oil resistant synthetic rubber. Cover: DURA-TUFF black, high quality, oil, abrasion and weather resistant synthetic rubber. Reinforcement: -12 to -24 have four heavy spiraled layers and -32 has six heavy spiraled layers of high tensile steel wire.Typical Fittings: *This is a CRITICAL PRESSURE HOSE, follow assembly procedures carefully. 1E Series permanent crimp for sizes -12 to -24, 1Z Series permanent crimp for -32 size.

Inside Outside W.Pressure Bend Weight Regular Std 50’ Bulk Bulk Diameter Part # Diameter @200C (700F) Radius lbs/ft Stock Price/ft Increments Price/ft Length 3/4” FC500-12 1.26” 5076 psi / 350 bar 4.75” .84 C 300 ft 1 FC500-16 1.54 5076 / 350 6.00 1.24 B 300 1-1/4 FC500-20 1.85 5076 / 350 8.25 1.69 B 150 1-1/2 FC500-24 2.17 5076 / 350 10.0 2.25 C 150 2 FC500-32 2.86 5076 / 350 12.5 4.06 C 150*This is a CRITICAL PRESSURE HOSE, follow assembly procedures carefully.

HYT FC500 ~ X-FLEX SAE 100R13 MULTI-SPIRAL 5076 PSI

$ 36.9547.9055.7575.44

119.29

$ 40.3152.2560.8282.30

130.13

$ 33.5943.5450.6868.58

108.44

Features of X-Flex

46% Less Force to Bend1/2 SAE Minimum Bend Radius5076 psi / 350 BAR in All Sizes

Image shows X-Flex FC500 at 1/2 standard SAE100R13 bend radius

Images show N60010 series Heavy Duty Extruded Polyethylene Protective Wrap (Refer to - Pg. 637)

Page 16: HYL Hydraulic Hose Standards Quick Reference - Hydraulic.pdf · DIN/EN - Deutsche (German) Industrial Norme (Replaced by EN) USCG/MMT* - U.S. Coast Guard, Merchant Marine Technical

171717

193

Hydraulic

A = Very Common Item - Good Stock B = Common Item - Moderate Stock C = Less Common Item P = Production N = Check for availability

Refer to the Technical Section on the selection, installation, use and maintenance of hose & fi ttings prior to use.© 2015 New-Line Hose & Fittings

TM

new-line.com

EC810 Ice Champion takes the bite out of cold temperature applications. This spiral wire hose withstands temperatures as low as -570C (-700F) and pressures as high as 6,100 psi (420 bar), making it ideal for hydraulic system use in frigid polar climates. EC810 Ice Champion hose is rugged MSHA approved and abra-sion-resistant cover, making it a suitable choice for extreme-duty applications including construction equipment, oil and gas rigs, mining equipment, and other high pressure applications in frigid environments.

Temperature Range: -570C (-700F) to +1000C (2120F).Construction: Tube: Black seamless, oil resistant synthetic rubber. Cover: Black oil and weather resistant synthetic rubber.Reinforcement: -12 & -16 have four heavy spiraled layers and -20 to -32 have six heavy spiraled layers of high tensile steel wire.Typical Fittings: *This is a CRITICAL PRESSURE HOSE, follow assembly procedures carefully. 1E Series permanent crimp for sizes -12 to -16, 1Z Series for -20 to -32.

Inside** Outside *W.Pressure Bend Weight Regular Std 50’ Bulk Bulk Diameter Part # Diameter @200C (700F) Radius lbs/ft Stock Price/ft Increments Price/ft Length 3/4” EC810-12 1.29 6100 psi / 420 bar 11.0” 1.08 C 200 ft 1 EC810-16 1.57 6100 / 420 13.4 1.36 C 150 1-1/4 EC810-20 1.94 6100 / 420 16.5 2.39 C 50 1-1/2 EC810-24 2.25 6100 / 420 20.1 3.19 C 50 2 EC810-32 2.82 5100 / 350 24.8 4.50 C 50 *This is a CRITICAL PRESSURE HOSE, follow assembly procedures carefully.

EC810 ICE Champion is ideal for extreme cold temperature environments!

FC606 is an ultra-high pressure (all sizes 6000 psi), high temperature, six-spiral heavy steel wire reinforced hose that is used for higher pressures than SAE100R11, R12, and R13. Its cover is abrasion, oil, and weather resistant. FC606 meets MSHA fl ame resistance specifi cations, ABS, SAE100R15 requirements. SPECIAL NOTE: Modern manufacturing methods by Eaton have permitted higher working pressures in lighter hoses with less spirals; also consider utilizing our EC810 Ice Champion 6100 psi 4-6 spiral wire hose as well.

Temperature Range: -400C (-400F) to +1210C (2500F); FC606-24 up to +1000C (2120F) only.Construction: Tube: Black seamless, oil resistant synthetic rubber. Cover: DURA-TUFF black, high quality, oil, abrasion and weather resistant synthetic rubber. Reinforcement: Six heavy spirals of high tensile steel wire.Typical Fittings: *This is a CRITICAL PRESSURE HOSE, follow assembly procedures carefully. 1Z Series permanent crimp.

Inside Outside *W.Pressure Bend Weight Regular Bulk Bulk Diameter Part # Diameter @200C (700F) Radius lbs/ft Stock Price/ft Price/ft Length 1” FC606-16 1.65” 6000 psi / 420 bar 12.0” 1.79 C 50 ft 1-1/4 FC606-20 1.95 6000 / 420 16.5 2.43 C 50 1-1/2 FC606-24 2.30 6000 / 420 20.0 3.17 C 50*This is a CRITICAL PRESSURE HOSE, follow assembly procedures carefully.

$ 73.3081.92

103.61

$ 80.6390.12

113.98

FC606 ~ SAE 100R15 6-SPIRALHYT

EC810 ~ EN 856 ICE CHAMPION MULTI-SPIRALHYT

$ 31.4138.9058.2081.92

112.37

$ 34.5642.79PORPORPOR

$ 37.7046.6869.8498.31

134.85

Page 17: HYL Hydraulic Hose Standards Quick Reference - Hydraulic.pdf · DIN/EN - Deutsche (German) Industrial Norme (Replaced by EN) USCG/MMT* - U.S. Coast Guard, Merchant Marine Technical

171717

194

Hyd

raul

ic

A = Very Common Item - Good Stock B = Common Item - Moderate Stock C = Less Common Item P = Production N = Check for availability

Refer to the Technical Section on the selection, installation, use and maintenance of hose & fi ttings prior to use.

© 2015 New-Line Hose & Fittings

TM

new-line.com

EC850 DYNAMAX is ideal for very high presssure applications!

HYT EC850 ~ DYNAMAX SAE100R15 MULTI-SPIRAL 7250 PSI

Over the years, hydraulic system pressures have steadily increased, higher pressures provide greater power, EC850 DYNAMAX is designed for such demanding applications! DYNAMAX is manufactured with the latest technologies, advanced materials and compounds which permits a dramatic improvement in fl exibility, durability and pressure rating. In fact, EC850 exceeds EN856/4SP (Size -10) & SAE100R15 (Sizes -12 thru -20) heavy spiral high pressures with 10% reduced bend radius, 27% lower “Force-To-Bend”, and 8x better abrasion resistance. To ensure long-lasting and effective hose performance, specifi c tests on EC850 were performed up to three million impulse cycles at working pressure, as compared to typical spiral hose specifi cations which require substantially fewer impulse cycles. Eaton’s EC850 DYNAMAX hose and fi tting combination yielded a cool down leakage of Class 0 in accordance with SAE J1176.DYNAMAX incorporates multiple heavy spiral steel wires for severe pressure or high impulse hydraulic service in drilling, construction, mining, or forestry applications. It will handle petroleum based hydraulic fl uids, water, gasoline, diesel, and lu-bricating oils. Its DURA-TUFF cover is resistant to abrasion, oil, and weathering. This hose meets IC-84, DIN 5510 & MSHA fl ame resistance specifi cations.

Temperature Range: -400C (-400F) to +1000C (2120F)Construction: Tube: Black seamless, oil resistant synthetic rubber. Cover: DURA-TUFF black, high quality, oil, abrasion and weather resistant synthetic rubber. Reinforcement: -10, -12 & -16 have four heavy spiralled layers and -20 has six heavy spiralled layers of high tensile steel wire.Typical Fittings: *This is a CRITICAL PRESSURE HOSE, follow assembly procedures carefully. 1W Series skive fi ttings.

Inside Outside W.Pressure Bend Weight Regular Bulk Bulk Diameter Part # Diameter @200C (700F) Radius lbs/ft Stock Price/ft Price/ft Length 5/8” EC850-10 1.14” 7250 psi / 500 bar 7.8” 0.82 N 50 ft 3/4 EC850-12 1.31 7250 / 500 8.5 1.01 C 50 1 EC850-16 1.59 7250 / 500 10.6 1.54 C 50 1 1/4 EC850-20 2.00 7250 / 500 15.0 2.69 N 50*This is a CRITICAL PRESSURE HOSE, follow assembly procedures carefully.

$ POR PORPORPOR

$ PORPORPORPOR

Page 18: HYL Hydraulic Hose Standards Quick Reference - Hydraulic.pdf · DIN/EN - Deutsche (German) Industrial Norme (Replaced by EN) USCG/MMT* - U.S. Coast Guard, Merchant Marine Technical

171717

195

Hydraulic

A = Very Common Item - Good Stock B = Common Item - Moderate Stock C = Less Common Item P = Production N = Check for availability

Refer to the Technical Section on the selection, installation, use and maintenance of hose & fi ttings prior to use.© 2015 New-Line Hose & Fittings

TM

new-line.com

HYT FC619 / 2661 ~ SAE 100R4 HYDRAULIC RETURN/SUCTION

FC619 is a low pressure, wire helix reinforced, hydraulic return line (or suction hose up to 25”/Hg). Depending on the application, temperature, and pressure range, many users prefer to use our NL3020/NL3025 Petroleum or NL4940 Wonderfl ex where an SAE branded product is not required. FC619 will handle petroleum based hydraulic fl uids, water, gasoline, diesel, and lubricating oils. Sizes -40 & -48 are not available in the FC619 series although they are availa-ble, upon special request, in our 2661 series. 2661 is made with a special AQP elastomer which allows for a higher temperature range. FC619 & 2661 both meet MSHA fl ame resistance specifi cations.Temperature Range: -400C (-400F) to +1350C (2750F); -40 & -48 up to +1500C (3000F)Construction: Tube: -12 to -32 Black seamless, oil resistant synthetic rubber, -40 & -48 AQP elastomer tube. Cover: -12 to -32 Black oil,abrasion and weather resistant synthetic rubber, -40 & -48 Blue AQP elastomer cover. Reinforcement: Textile reinforcement with steel wire helix.Typical Fittings: 1A Series permanent crimp (1AV for -20 size), 1G Series permanent crimp, FC8150 Series crimp, and certain barbed industrial fi ttings in non-SAE applications. We do not recommend the use of gear clamps on this hose (rated working pressures vary sig-nifi cantly depending on the clamping method).

Inside Outside W.Pressure Bend Weight Regular Bulk Bulk Diameter Part # Diameter @200C (700F) Radius lbs/ft Stock Price/ft Price/ft Length 3/4” FC619-12 1.21” 300 psi 2.5” .46 C 50 ft 1 FC619-16 1.48 250 3.0 .56 A 50 1-1/4 FC619-20 1.75 200 4.0 .78 A 50 1-1/2 FC619-24 2.04 150 5.0 1.00 B 50 2 FC619-32 2.55 100 6.0 1.23 C 50 2-1/2 2661-40 3.08 60 14.0 1.72 N 50 3 2661-48 3.58 60 18.0 1.96 N 50*Also see NL3020 Petroleum Transfer and NL4940 Wonderfl ex for applications where an SAE product is not required.

$ 18.1517.2122.5127.0333.0798.52

111.96

$ 21.7820.6627.0232.4439.69

118.23134.36

Actual projectile after cleaning a NEW hose assembly! (Refer to section Z - Hose Protection & Cleaning of this catalogue).

www.new-line.com

Images show N60010 series Heavy Duty Extruded Polyethylene Protective Wrap (Refer to - Pg. 637)

Page 19: HYL Hydraulic Hose Standards Quick Reference - Hydraulic.pdf · DIN/EN - Deutsche (German) Industrial Norme (Replaced by EN) USCG/MMT* - U.S. Coast Guard, Merchant Marine Technical

171717

196

Hyd

raul

ic

A = Very Common Item - Good Stock B = Common Item - Moderate Stock C = Less Common Item P = Production N = Check for availability

Refer to the Technical Section on the selection, installation, use and maintenance of hose & fi ttings prior to use.

© 2015 New-Line Hose & Fittings

TM

new-line.com

HYT

Size Length Part Number Ends Weight Stk Price/ea 1/4” Various AFC57904X__-90 1/4” MNPT B 1/4 Various AFC57904X__-89 3/8” MNPT C 3/8 Various AFC57906X__-90 3/8” MNPT B*Bend restrictors are not included on Jack hose assemblies.

$ PORPORPOR

FC579 ~ 10,000 PSI JACK HOSE

097

NL460 ~ 10,000 PSI JACK HOSEHYZ

NL460 is lower priced alternative to other brand name high pressure jack hoses.This hose is a double wire braided non-skive hydraulic hose which is suitable for most high pressure hydraulic jacks and other high pressure tool applications. This hose meets Material Handling Institute Specifi cation IJ100. *This is a CRITICAL PRESSURE HOSE, follow assembly procedures carefully.

Temperature Range: -400C (-400F) to +1000C (2120F)Construction: Tube: Black seamless, oil resistant nitrile rubber. Cover: Black oil, abrasion and weather resistant neoprene rubber. Reinforcement: Two high tensile steel wire braids.Typical Fittings: *This is a CRITICAL PRESSURE HOSE, follow assembly procedures carefully. N60411 Solid Male NPT crimp (do NOT use male NPT “swivel” ends or JIC ends due to pressure ratings, surges and swivel integrity).

Inside Outside *W.Pressure Bend Weight Regular Std 50’ Bulk Bulk Diameter Part # Diameter @200C (700F) Radius lbs/ft Stock Price/ft Increments Price/ft Length 1/4” NL460-04 .55” 10,000 psi / 700 bar 2.0” - C 600 ft 3/8 NL460-06 .67 10,000 / 700 2.5 - C 600*This is a CRITICAL PRESSURE HOSE, follow assembly procedures carefully.

AFC579 With Cuffs (suffi x -91 & -92)

AFC579 No Cuffs (suffi x -89 & -90)

FC579 is an easily recognized/branded, high quality, safe, double wire braided non-skive hydraulic hose which is suitable for most high pressure hydraulic jacks and other high pressure tool applications. This hose meets Material Han-dling Institute Specifi cation IJ100 and is MSHA approved. Popular assemblies are listed below. *This is a CRITICAL PRESSURE HOSE, follow assembly procedures carefully.

Temperature Range: -400C (-400F) to +1000C (2120F)Construction: Tube: Black seamless, oil resistant synthetic rubber. Cover: Black oil, abrasion and weather resistant synthetic rubber. Reinforcement: Two high tensile steel wire braids.Typical Fittings: *This is a CRITICAL PRESSURE HOSE, follow assembly procedures carefully. ONLY Solid Male NPT Series or 1A Series permanent crimp recommended (do NOT use male NPT “swivel” ends or JIC ends due to pressure ratings, surges and swivelintegrity). Hydraulic jack hose quick disconnect couplings, bend restrictors are optional and are not included on Jack hose assemblies.

Inside Outside *W.Pressure Bend Weight Regular Std 50’ Bulk Bulk Diameter Part # Diameter @200C (700F) Radius lbs/ft Stock Price/ft Increments Price/ft Length 1/4” FC579-04 .53” 10000 psi / 700 bar 2.0” .22 B 600 ft 3/8 FC579-06 .69 10000 / 700 2.5 .29 C 600*This is a CRITICAL PRESSURE HOSE, follow assembly procedures carefully.

$ 10.6811.70

$ 9.7910.73

$ 8.909.75

$ 4.305.07

$ 3.944.65

$ 3.584.65

This is a CRITICAL PRESSURE HOSE, follow assembly proce-dures carefully.

We also carry Jack Hose Quick Connects & 10,000psi Hydraulic Adapters!

This is a CRITICAL PRESSURE HOSE, follow assembly proce-dures carefully.

Page 20: HYL Hydraulic Hose Standards Quick Reference - Hydraulic.pdf · DIN/EN - Deutsche (German) Industrial Norme (Replaced by EN) USCG/MMT* - U.S. Coast Guard, Merchant Marine Technical

171717

197

Hydraulic

A = Very Common Item - Good Stock B = Common Item - Moderate Stock C = Less Common Item P = Production N = Check for availability

Refer to the Technical Section on the selection, installation, use and maintenance of hose & fi ttings prior to use.© 2015 New-Line Hose & Fittings

TM

new-line.com

Hose Selection Chart SAE Polyon Pressure Temp Key Features & Series Standard Equivalent Range Range Applications

3130 100R7 FC372 1,000-3,000 psi -40°C (-40°F) to +100°C (+212°F) General Hydraulics/Pneumatics, Best Value 100R7

3770-21 100R7 FC902 1,000-3,000 psi -40°C (-40°F) to +100°C (+212°F) General Hydraulics/Pneumatics, Best Value 100R7

30CT 100R18 N/A 3,000 psi -54°C (-65°F) to +94°C (+200°F) General Hydraulics, Cold Temp Applications

3740 100R7/ANSI FC373 1,000-3,000 psi -40°C (-40°F) to +100°C (+212°F) Aerial Lift Equipment, General Hydraulics

37AL 100R7/ANSI FC373 3,000 psi -54°C (-65°F) to +100°C (+212°F) Aerial Lift Equipment, General Hydraulics

3770-27A 100R7/ANSI Twin FC901 3,000 psi -54°C (-65°F) to +100°C (+212°F) Aerial Lift Equipment, General Hydraulics

3800 100R8 FC374 3,500-5,000 psi -40°C (-40°F) to +100°C (+212°F) Greater Hose Performance w/100R7 Dimensions

3770-28 100R8 FC914 3,500-5,000 psi -40°C (-40°F) to +100°C (+212°F) Greater Hose Performance w/100R7 Dimensions

3R80 100R8 N/A 2,000-5,000 psi -40°C (-40°F) to +100°C (+212°F) Long Life in High Impulse & Flexing Applications

3VE0 N/A N/A 8,000-10,000 psi -40°C (-40°F) to +66°C (+150°F) Very High Pressure, Rescue Equipment Applications

3130 is a black, polyurethane covered hose for medium pressure applications (same working pressure as SAE100R1 rubber hose) but is used where a rubber hose is not suitable. This hose is widely found in instrumentation and control applications because of its low expansion in impulse applications, such as on hydraulic lifts. This low expansion permits more accurate control and more direct response, whereas a rubber hose with wire reinforcement will tend to slightly fl ex or bulge. It is a lightweight hose that is highly compact and resistant to a wide range of fl uids and chemicals. Eaton Synfl ex has designed a thermoplastic crimp sleeve which allows this hose to be crimped with their standard 1A-Series crimp fi ttings. Synfl ex crimp sleeves allow for reduced inventory of duplicate thread confi gurations and also offer more readily available end confi gurations with their broad line of 1A series crimp fi ttings. Refer to the Crimp Fittings Section.

Temperature Range: -400C (-400F) to +1000C (2120F); can be used up to +660C (1500F) with water based or fi re-resistant fl uids.Construction: Tube: Seamless, oil resistant nylon. Cover: Black, oil & abrasion resistant polyurethane (pin pricked). Reinforcement: Spiraled or braided synthetic fi bre braid.Typical Fittings: Series 903 swage/crimp fi ttings, NEW 1A Series Crimp with Synfl ex Thermoplastic Crimp Sleeve (-04 to -16 only).

Inside Outside W.Pressure Bend Weight Regular Std 50’ Bulk Bulk Diameter Part # Diameter @200C (700F) Radius lbs/ft Stock Price/ft Increments Price/ft Length

Single Line 1/8”** 3130-02 .33” 2500 psi / 175 bar 0.5” .03 A 250 ft 3/16 3130-03 .43 3000 / 210 0.8 .05 B 250 1/4 3130-04 .51 3000 / 2100 1.3 .06 A 250/750 5/16 3130-05 .59 2500 / 175 1.8 .08 C 250/500 3/8 3130-06 .66 2250 / 157 2.0 .09 A 250/500 1/2 3130-08 .82 2000 / 140 3.0 .12 B 250/400 3/4 3130-12 1.07 1250 / 87 5.0 .18 B 200 1 3130-16 1.34 1000 / 70 8.0 .31 N 200

Twin-Line*** 1/4” 3130-04-2 .51” 3000 psi / 210 bar 1.3” .12 C 250/500 ft 5/16 3130-05-2 .59 2500 / 175 1.8 .08 N 250/500 3/8 3130-06-2 .66 2250 / 157 2.0 .18 C 250/500 1/2 3130-08-2 .82 2000 / 140 3.0 .24 C 250/400 Eaton Polyon Brand - Discontinued Product in Stock While Supplies Lasts 5/16” FC902-02 .59 2500 / 172 bar 1.8” .18 C 250 ft 3/4 FC902-05 1.07 1250 / 86 5.0 .54 C 50 *Always confi rm inside diameter to corresponding dash size.**SAE100R7 rating does not apply to 1/8” size.**3130-Size-2 Twinline used to be spec 3770-21.

3130 ~ SAE 100R7 BLACK THERMOPLASTIC SINGLE & TWINLINEHYX

HYX

$ 2.733.003.243.874.105.22

10.8415.35

$ 5.87POR7.53

12.52

$ 4.206.54

$ 3.013.303.574.264.515.75

11.9316.89

$ 6.46POR8.29

13.78

$ 4.627.20

$ 3.283.603.894.654.926.27

13.0118.42

$ 7.05POR9.04

15.03

$ 5.047.85

3130 Single Line

3130-Size-2 Twinline (old spec 3770-21)

Page 21: HYL Hydraulic Hose Standards Quick Reference - Hydraulic.pdf · DIN/EN - Deutsche (German) Industrial Norme (Replaced by EN) USCG/MMT* - U.S. Coast Guard, Merchant Marine Technical

171717

198

Hyd

raul

ic

A = Very Common Item - Good Stock B = Common Item - Moderate Stock C = Less Common Item P = Production N = Check for availability

Refer to the Technical Section on the selection, installation, use and maintenance of hose & fi ttings prior to use.

© 2015 New-Line Hose & Fittings

TM

new-line.com

HYX30CT is a black, polymeric covered constant pressure hose for medium pressure applications. This hose is designed to remain fl exible even at very low temper-atures. Its lightweight yet rugged construction is highly compact and resistant to a wide range of fl uids and chemicals. 30CT is also available in a twinline hose which would normally be found in applications where the hose travels on self retracting reels, such as on boom lines of forklifts or on hydraulic lifts where dual lines are required.

Temperature Range: -540C (-650F) to +940C (2000F); water based or fi re-resistant fl uids not to exceed +660C (1500F).Construction: Tube: Seamless, oil resistant polymeric core. Cover: Dual-line, black, oil & abrasion resistant polymeric (pin pricked). Reinforcement: Synthetic fi bre braid.Typical Fittings: 903 swage/crimp fi ttings.

Inside Outside W.Pressure Bend Weight Regular Std 50’ Bulk Bulk Diameter Part # Diameter @200C (700F) Radius lbs/ft Stock Price/ft Increments Price/ft Length

Single Line 3/16” 30CT-03 .42” 3000 psi / 210 bar 1.0” .05 N 250 ft 1/4 30CT-04 .48 3000 / 210 1.3 .06 N 250 5/16 30CT-05 .61 3000 / 210 1.5 .10 C 250 3/8 30CT-06 .66 3000 / 210 2.0 .12 C 250 1/2 30CT-08 .85 3000 / 210 3.5 .17 N 250 5/8 30CT-10 1.06 3000 / 210 4.0 .28 N 250

Twin-Line** 1/4” 30CT-04-2 .48” 3000 psi / 210 bar 1.3” .06 N 250 ft 5/16 30CT-05-2 .61 3000 / 210 1.5 .10 C 250 3/8 30CT-06-2 .66 3000 / 210 2.0 .12 C 250 1/2 30CT-08-2 .85 3000 / 210 3.5 .17 C 250 5/8 30CT-10-2 1.06 3000 / 210 4.0 .28 N 250 **30CT-Size-2 Twinline used to be spec 3770-21.

$ POR5.555.795.967.40

11.67

$ 5.87POR7.53

12.52POR

$ POR6.116.376.568.14

12.84

$ 6.46POR8.29

13.78POR

$ POR6.666.957.168.88

14.01

$ 7.05POR9.04

15.03POR

30CT ~ SAE 100R18 BLACK CONSTANT PRESSURE SINGLE & TWINLINE

30CT Single Line

30CT-Size-2 Twinline (old spec 3770-21)

3580 is a black, polyurethane covered hose for medium pressure applications (meets or exceeds SAE100R1 rubber hose specifi cations) but is used where a rubber hose is not suitable. It offers the same low expansion in impulse applica-tions advantage of a thermoplastic hose, however, it incorporates a wire braid for more rugged environments where crushing or gouging of regular thermoplastic hoses is a concern. This hose is widely found in instrumentation and control applications in impulse applications, such as on truck mounted cranes, forestry delimbers & hydraulic lifts.

Temperature Range: -400C (-400F) to +1070C (2250F); can be used up to +600C (1400F) with water based or fi re-resistant fl uids.Construction: Tube: Seamless, oil resistant polyester elastomer. Cover: Black, oil & abrasion resistant polyurethane (pin pricked). Reinforcement: One high tensile bronze-coated steel wire braid.Typical Fittings: Series 903 swage/crimp fi ttings.

Inside Outside W.Pressure Bend Weight Regular Std 50’ Bulk Bulk Diameter Part # Diameter @200C (700F) Radius lbs/ft Stock Price/ft Increments Price/ft Length 1/4” 3580-04 .51” 3500 psi / 240 bar 1.75 .10 N 250/500 3/8 3580-06 .66 3250 / 225 2.25 .18 C 250/500 1/2 3580-08 .82 3000 / 207 3.25 .21 C 200 3/4 3580-12 1.07 2250 / 155 5.0 .34 N 200

3580 ~ SAE100R7/SAE100R1 BLACK THERMOPLASTIC SINGLE WIREHYX

$ PORPORPORPOR

$ PORPORPORPOR

$ PORPORPORPOR

Page 22: HYL Hydraulic Hose Standards Quick Reference - Hydraulic.pdf · DIN/EN - Deutsche (German) Industrial Norme (Replaced by EN) USCG/MMT* - U.S. Coast Guard, Merchant Marine Technical

171717

199

Hydraulic

A = Very Common Item - Good Stock B = Common Item - Moderate Stock C = Less Common Item P = Production N = Check for availability

Refer to the Technical Section on the selection, installation, use and maintenance of hose & fi ttings prior to use.© 2015 New-Line Hose & Fittings

TM

new-line.com

3740 is the only Eaton Synfl ex non-conductive hose that can be crimped using the new Eaton Synfl ex thermoplastic crimp sleeves. It has an orange, non-con-ductive, non-perforated cover so it will not allow moisture/condensation through the cover of the hose - hence allowing it to remain non-conductive (without perfo-rations it cannot be used for air or gases). It will normally be found on machinery that has electronic or computer driven controls or is also popular on hydro or utility boom trucks (complies with ANSI A92.2 for vehicle mounted aerial devices). Eaton Synfl ex has designed a thermoplastic crimp sleeve which allows this hose to be crimped with their standard 1A-Series crimp fi ttings. Synfl ex crimp sleeves allow for reduced inventory of duplicate thread confi gurations and also offer more readily available end confi gurations with their broad line of 1A series crimp fi ttings. Refer to the Crimp Fittings Section.Temperature Range: -400C (-400F) to +1000C (2120F); water based or fi re-resistant fl uids not to exceed +600C (1500F).Construction: Tube: Seamless, oil resistant nylon. Cover: Orange, oil and abrasion resistant polyurethane (non-perforated or non-pin pricked). Reinforcement: Multiple plies high tensile synthetic fi bre braid.Typical Fittings: 903 Series swage/crimp fi ttings. NEW 1A Series Crimp with Synfl ex Thermoplastic Crimp Sleeve (-04 to -16 only). This hose must be capped and plugged to prevent moisture from entering the tube. Inside Outside W.Pressure Bend Weight Regular Std 50’ Bulk Bulk Diameter Part # Diameter @200C (700F) Radius lbs/ft Stock Price/ft Increments Price/ft Length 1/4” 3740-04 .51” 2750 psi / 190 bar 1.3” .07 C 250 ft 3/8 3740-06 .66 2250 / 155 2.0 0.10 C 250 1/2 3740-08 .82 2000 / 138 3.0 0.14 N 250 3/4 3740-12 1.1 1250 / 86 5.0 0.19 C 250 1 3740-16 1.3 1000 / 69 8.0 0.26 N 250

Twin-Line Separating Tool

For more information refer to the:Miscellaneous Product - Pg. 674

HYZ 3740 ~ SAE100R7 ORANGE NON-CONDUCTIVE SINGLE LINE

$ PORPORPORPORPOR

$ PORPORPORPORPOR

$ PORPORPORPORPOR

HYZ 37AL ~ SAE100R7 ORANGE NON-CONDUCTIVE SINGLE & TWINLINE

37AL Single Line

37AL-Size-2 Twinline (old spec 3770-27A)

37AL is similar to 3130 except this hose has an orange, non-conductive, non-per-forated cover so it will not allow moisture/condensation through the cover of the hose - hence allowing it to remain non-conductive (without perforations it cannot be used for air or gases). It will normally be found on machinery that has electronic or computer driven controls or is also popular on hydro or utility boom trucks (complies with ANSI A92.2 for vehicle mounted aerial devices). If conductivity is not an issue, see our black 3130 SAE100R7. It can be used in non-fl exing applications down to -540C (-650F).

Temperature Range: -540C (-650F) to +1000C (2120F); water based or fi re-resistant fl uids not to exceed +600C (1400F).Construction: Tube: Seamless, oil resistant polyester elastomer (non-conductive). Cover: Orange, oil & abrasion resistant polyurethane (NON-perforated or NON-pin pricked). Reinforcement: Synthetic fi bre braid.Typical Fittings: 903 Series swage/crimp fi ttings, 902 Series Field attachable fi ttings. This hose must be capped and plugged to prevent moisture from entering the tube.

Inside Outside W.Pressure Bend Weight Regular Std 50’ Bulk Bulk* Diameter Part # Diameter @200C (700F) Radius lbs/ft Stock Price/ft Increments Price/ft Length

Single Line 3/16” 37AL-03 .43” 3000 psi / 210 bar 0.4” .05 N 250/500 ft 1/4 37AL-04 .49 3000 / 210 1.3 .06 C 250/500 5/16 37AL-05 .58 3000 / 210 1.8 .08 C 250/500 3/8 37AL-06 .64 3000 / 210 2.0 .10 B 250500 1/2 37AL-08 .82 3000 / 210 3.0 .14 B 250/500

Twin-Line** 1/4” 37AL-04-2 .49” 3000 psi / 210 bar 1.3” .12 N 250 ft 3/8 37AL-06-2 .64 3000 / 210 2.0 .20 C 250 1/2 37AL-08-2 .82 3000 / 210 3.0 .28 C 250 *500ft lengths are supplied in one continuous piece. **37AL-Size-2 Twinline used to be spec 3770-27A.

$ 6.305.726.455.757.01

$ 12.1113.7015.16

$ 5.785.245.915.276.43

$ 11.1012.5613.90

$ 5.254.765.374.795.84

$ 10.0911.4112.63

Page 23: HYL Hydraulic Hose Standards Quick Reference - Hydraulic.pdf · DIN/EN - Deutsche (German) Industrial Norme (Replaced by EN) USCG/MMT* - U.S. Coast Guard, Merchant Marine Technical

171717

200

Hyd

raul

ic

A = Very Common Item - Good Stock B = Common Item - Moderate Stock C = Less Common Item P = Production N = Check for availability

Refer to the Technical Section on the selection, installation, use and maintenance of hose & fi ttings prior to use.

© 2015 New-Line Hose & Fittings

TM

new-line.com

3800 is a thermoplastic hose with a high tensile aramid fi bre reinforcement which permits it to be used where pressure ratings exceed SAE100R7 specifi cations (in fact, SAE100R8 has the same pressure ratings of SAE100R2 rubber hose).3800 offers the performance of SAE100R8 hose with 100R7 dimensions for fi tting versatility. 3800 is a low volumetric expansion hose, this low expansion permits more accurate control and more direct response, whereas a rubber hose with wire reinforcement will tend to slightly fl ex or bulge. For larger sizes refer to our 3R80 Series SAE100R8. This hose can be used in non-fl exing applications down to -540C (-650F). 3800 is also available in a twinline hose which would normally be found in applications where the hose travels on self retracting reels, such as on boom lines of forklifts or on hydraulic lifts where dual lines are required.

Temperature Range: -400C (-400F) to +1000C (2120F); water based or fi re-resistant fl uids not to exceed +660C (1500F).Construction: Tube: Seamless, oil resistant nylon. Cover: Black, oil and abrasion resistant polyurethane (pin-pricked). Reinforcement: High tensile aramid fi bre braid.Typical Fittings: 903 Series swage/crimp fi ttings. Inside* Outside W.Pressure Bend Weight Regular Std 50’ Bulk Bulk Diameter Part # Diameter @200C (700F) Radius lbs/ft Stock Price/ft Increments Price/ft Length

Single Line 1/8” 3800-02 .34” 6000 psi / 350 bar .81” .03 C 250 ft 3/16 3800-03 .43 5000 / 350 1.5 .06 N 250 1/4 3800-04 .53 5000 / 350 2.0 .08 C 250 3/8 3800-06 .68 4000 / 280 2.5 .11 C 250 1/2 3800-08 .84 3500 / 245 4.0 .15 C 250

Twin-Line** 3/8” 3800-06-2 .68” 4000 psi / 280 bar 2.5” .11 C 250 ft 1/2 3800-08-2 .84 3500 / 245 4.0 .15 C 250 *1/8” available upon special request which require 98E Series permanent fi ttings.**3800-Size-2 Twinline used to be spec 3770-28.

$ 5.457.968.069.46

10.31

$ 10.58POR

$ 6.008.768.87

10.4111.35

$ 11.64POR

$ 6.549.569.68

11.3612.38

$ 12.70POR

HYZ 3800 ~ SAE 100R8 BLACK THERMOPLASTIC SINGLE & TWINLINE

3800 Single Line

3800-Size-2 Twinline (old spec 3770-28)

3R80 is a thermoplastic SAE100R8 hose that offers the same working pressures as our 3800 series but is built with heavy layers of synthetic fi bre reinforcement which is designed for long life in impulse and high fl exing applications. 3R80 is also designed for either permanent swage/crimp or fi eld attachable fi ttings. This hose can be used in non-fl exing applications down to -540C (-650F). Bonded hoses/twinline is available on special request.

Eaton Synfl ex has designed a thermoplastic crimp sleeve which allows this hose to be crimped with their standard 1A-Series crimp fi ttings. Synfl ex crimp sleeves allow for reduced inventory of duplicate thread confi gurations and also offer more readily available end confi gurations with their broad line of 1A series crimp fi ttings. Refer to the Crimp Fittings Section.

Temperature Range: -400C (-400F) to +1000C (2120F); water based or fi re-resistant fl uids not to exceed +660C (1500F).Construction: Tube: Seamless, oil resistant nylon. Cover: Black, oil and abrasion resistant polyurethane (pin-pricked). Reinforcement: High tensile synthetic fi bre braid.Typical Fittings: 90H Series swage/crimp fi ttings, 90J Series fi eld attachables. NEW 1A Series Crimp with Synfl ex Thermoplastic Crimp Sleeve (-06 to -16 only).

Inside* Outside W.Pressure Bend Weight Regular Std 50’ Bulk Bulk Diameter Part # Diameter @200C (700F) Radius lbs/ft Stock Price/ft Increments Price/ft Length

Single Line 3/16” 3R80-03 .52” 5100 psi / 350 bar 1.5” .08 N 250 ft 1/4 3R80-04 .63 5100 / 350 2.0 .12 C 250 3/8 3R80-06 .77 4000 / 280 2.5 .15 C 250 1/2 3R80-08 .89 3500 / 245 4.0 .19 C 250 3/4 3R80-12 1.14 2250 / 157 6.5 .26 C 250 1 3R80-16 1.47 2000 / 140 10.0 .39 N 250

Twinline 1/4” 3R80-04-2 .63” 5100 psi / 350 bar 2.0” .12 N 250 3/8 3R80-06-2 .77 4000 / 280 2.5 .15 C 250 1/2 3R80-08-2 .89 3500 / 245 4.0 .19 C 250 3/4 3R80-12-2 1.14 2250 / 157 6.5 .26 N 250

HYZ 3R80 ~ SAE 100R8 BLACK THERMOPLASTIC SINGLE & TWINLINE

3R80 Single Line

3R80-Size-2 Twinline

$ PORPORPORPORPORPOR

$ PORPORPORPOR

$ PORPORPORPORPORPOR

$ PORPORPORPOR

$ PORPORPORPORPORPOR

$ PORPORPORPOR

Page 24: HYL Hydraulic Hose Standards Quick Reference - Hydraulic.pdf · DIN/EN - Deutsche (German) Industrial Norme (Replaced by EN) USCG/MMT* - U.S. Coast Guard, Merchant Marine Technical

171717

201

Hydraulic

A = Very Common Item - Good Stock B = Common Item - Moderate Stock C = Less Common Item P = Production N = Check for availability

Refer to the Technical Section on the selection, installation, use and maintenance of hose & fi ttings prior to use.© 2015 New-Line Hose & Fittings

TM

new-line.com

NL620 is a very fl exible, red, non-conductive “rubber” hose typically used on medium pressure hydraulic systems such as cherry pickers, tree-cutters, electric & telephone company equipment and other hydraulic systems requiring a non-conductive hose. Its rubber construction with textile reinforcement creates a fl exible alternative to traditional “thermoplastic” hoses like SAE100R7/R8.

Temperature Range: -400C (-400F) to +1000C (2120F)Construction: Tube: Smooth, black nitrile, RMA Class B. Cover: Smooth Red Chemivic non-conductive rubber, RMA Class B. Rein-forcement: Two plies synthetic braided yarn.Typical Fittings: N604xx Swage/crimp permanent fi ttings.

Inside Outside W.Pressure Bend Weight Regular Std 50’ Bulk Bulk Diameter Part # Diameter @200C(700F) Radius lbs/ft Stock Price/ft Increments Price/ft Length 1/4” NL620-04 .56” 2750 psi / 192 bar - .11 N 500 ft 3/8 NL620-06 .75 2250 / 157 - .19 C 500 1/2 NL620-08 .94 2000 / 140 - .27 N 500

NL620 ~ GOODYEAR RED NON-CONDUCTIVE SAFLEXHYP

$ 12.6017.5519.53

$ 10.8014.8516.74

$ 9.0013.5013.95

HYX 3E80 ~ SAE 100R8 ORANGE NON-CONDUCTIVE SINGLE LINE

3E80 is a thermoplastic hose to be used where pressure ratings exceed SAE100R7 specifi cations and where electri cal conductivity is of concern. It is used in similar applications as our 37AL Orange SAE100R7 but it is built with heavy layers of synthetic fi bre reinforcement designed for higher pressures and long life in impulse and high fl exing applications. This hose can be used in non-fl exing applications down to -540C (-650F). Bonded hoses/twinline is available on special request.Eaton Synfl ex has designed a thermoplastic crimp sleeve which allows this hose to be crimped with their standard 1A-Series crimp fi ttings. Synfl ex crimp sleeves allow for reduced inventory of duplicate thread confi gurations and also offer more readily available end confi gurations with their broad line of 1A series crimp fi ttings. Refer to the Crimp Fittings Section.

Temperature Range: -400C (-400F) to +1000C (2120F); water based or fi re-resistant fl uids not to exceed +660C (1500F).Construction: Tube: Seamless, oil resistant nylon. Cover: Orange, oil and abrasion resistant polyurethane (non-perforated or non-pin pricked). Reinforcement: Multiple plies high tensile synthetic fi bre braid.Typical Fittings: 90H Series swage/crimp fi ttings, NEW 1A Series Crimp with Synfl ex Thermoplastic Crimp Sleeve (-06 to -16 only). This hose must be capped and plugged to prevent moisture from entering the tube.

Inside Outside W.Pressure Bend Weight Regular Std 50’ Bulk Bulk Diameter Part # Diameter @200C (700F) Radius lbs/ft Stock Price/ft Increments Price/ft Length 3/16” 3E80-03 .52” 5100 psi / 350 bar 1.5” .08 N 250 ft 1/4 3E80-04 .63 5100 / 350 2.0 .12 C 250 3/8 3E80-06 .77 4000 / 276 2.5 .15 C 250 1/2 3E80-08 .89 3500 / 241 4.0 .19 C 250 3/4 3E80-12 1.13 2250 / 155 6.5 .26 N 250 1 3E80-16 1.47 2000 / 138 10.0 .39 N 250

$ PORPORPORPORPORPOR

$ PORPORPORPORPORPOR

$ PORPORPORPORPORPOR

In 2015 Goodyear EP Hoseis becoming

Page 25: HYL Hydraulic Hose Standards Quick Reference - Hydraulic.pdf · DIN/EN - Deutsche (German) Industrial Norme (Replaced by EN) USCG/MMT* - U.S. Coast Guard, Merchant Marine Technical

171717

202

Hyd

raul

ic

A = Very Common Item - Good Stock B = Common Item - Moderate Stock C = Less Common Item P = Production N = Check for availability

Refer to the Technical Section on the selection, installation, use and maintenance of hose & fi ttings prior to use.

© 2015 New-Line Hose & Fittings

TM

new-line.com

3VE0 is a very high pressure thermoplastic hose with a high tensile aramid fi bre reinforcement. It has an orange, non-conductive, non-perforated cover so it will not allow moisture/condensation through the cover of the hose - hence allowing it to remain non-conductive (without perforations it cannot be used for air or gases). It is most commonly found on rescue equipment such as the “jaws-of-life” or high pressure hydraulic systems that may come in contact with high voltage sources.

Temperature Range: -400C (-400F) to +660C (1500F).Construction: Tube: Seamless, oil resistant nylon. Cover: Orange, oil & abrasion resistant polyurethane (NON-perforated or NON-pin pricked). Reinforcement: Multiple plies of high tensile aramid fi bre braid.Typical Fittings: *WARNING: Custom Manufactured Factory Assemblies Only. All assemblies must be tested & certifi ed and supplied with warning tag. This hose must be capped and plugged to prevent moisture from entering the tube.

Inside* Outside W.Pressure Bend Weight Regular Std 50’ Bulk Bulk Diameter Part # Diameter @200C (700F) Radius lbs/ft Stock Price/ft Increments Price/ft Length 3/16” 3VE0-03 .52” 10000 psi / 700 bar 1.5” .08 N 250 ft 1/4 3VE0-04 .60 10000 / 700 2.5 .11 C 250 3/8 3VE0-06 .78 8000 / 560 3.0 .16 C 250

$ PORPORPOR

$ POR PORPOR

$ PORPORPOR

HYX 3VE0 ~ VERY HIGH PRESSURE ORANGE NON-CONDUCTIVE SINGLE LINE

3V10 is a very high pressure thermoplastic hose with a high tensile aramid fi bre reinforcement. It can be found on high pressure test equipment and hydraulic tools.

Temperature Range: -400C (-400F) to +660C (1500F).Construction: Tube: Seamless, oil resistant nylon. Cover: Black, oil & abrasion resistant perforated polyurethane. Reinforcement: Multiple plies of high tensile aramid fi bre braid.Typical Fittings: *WARNING: Custom Manufactured Factory Assemblies Only. All assemblies must be tested & certifi ed and supplied with warning tag. Inside* Outside W.Pressure Bend Weight Regular Std 50’ Bulk Bulk Diameter Part # Diameter @200C (700F) Radius lbs/ft Stock Price/ft Increments Price/ft Length

Single Line 3/16” 3V10-03 .52” 10000 psi / 700 bar 1.5” .08 N 250 ft 1/4 3V10-04 .60 10000 / 700 2.5 .11 C 250 3/8 3V10-06 .78 8000 / 560 3.0 .16 C 250

Twinline 1/4” 3V10-04-2 .60” 10000 psi / 700 bar 2.5” .11 C 250

$ PORPORPOR

$ POR

$ POR PORPOR

$ POR

$ PORPORPOR

$ POR

HYX 3V10 ~ VERY HIGH PRESSURE BLACK SINGLE LINE

NL695 micro hose is designed specifi cally for high pressure hydraulic test port applications & temporary or permanent gauge installations. Various pre-made assemblies are avaliable from stock (part # NTHFF-).

Temperature Range: -400C (-400F) to +1000C (2120F)Construction: Tube: Seamless, thermoplastic polyester. Cover: Black, abrasion resistant polyurethane. Reinforcement: High tensile aramid fi bre kevlar braid.Typical Fittings: *WARNING: Factory Certi ed Assemblers Only - N909 Series swage/crimp fi ttings.

Inside Outside W.Pressure Bend Weight Regular Std 50’ Bulk Bulk Diameter Part # Diameter @200C (700F) Radius lbs/ft Stock Price/ft Increments Price/ft Length 2mm NL695-DN2 - 9135 psi / 630 bar .75” .04 B 650 ft 4mm* NL695-DN4* - 7250 / 500 1.4 .05 C 650 *Can also be used as a custom grease line.

NL695 ~ HYDRAULIC TEST PORT MICRO HOSE068

$ 3.126.05

$ 3.446.66

$ 3.757.26

Turnkey Complete Test Port Kit

For more information refer to the:Adapters Section - Pg. 523

For more information refer to the:Hydraulic Adapters Section - Pg. 524

Do not attempt to repair or assemble. Factory assembled only!

Do not attempt to repair or assemble. Factory assembled only!

Page 26: HYL Hydraulic Hose Standards Quick Reference - Hydraulic.pdf · DIN/EN - Deutsche (German) Industrial Norme (Replaced by EN) USCG/MMT* - U.S. Coast Guard, Merchant Marine Technical

171717

203

Hydraulic

A = Very Common Item - Good Stock B = Common Item - Moderate Stock C = Less Common Item P = Production N = Check for availability

Refer to the Technical Section on the selection, installation, use and maintenance of hose & fi ttings prior to use.© 2015 New-Line Hose & Fittings

TM

new-line.com