Hydraulics 2 A4-1 David Apsley ANSWERS TO EXAMPLE SHEET ...

38
Hydraulics 2 A4-1 David Apsley ANSWERS TO EXAMPLE SHEET FOR TOPIC 4 AUTUMN 2013 (Full worked answers follow on later pages) Q1. (a) 2 08501 . 0 12 Q H (H in m and Q in L s 1 ) (b) 10.7 L s 1 ; 2.90 kW (c) (i) 13.3 L s 1 ; 5.97 kW; (ii) 14.4 L s 1 ; 5.69 kW Q2. (a) h f = 3.4710 3 Q 2 (h f in m and Q in L s 1 ) (b) 28.1 L s 1 ; 5.38 kW (c) 1910 rpm (d) (i) 4.80 kW; (ii) 1.15 kW; (iii) 0.47 kW; (iv) 0.47 kW; (v) 56% Q3. (a) 77.1 L s 1 ; 38.5 m; 57.7 kW (b) 71.8 L s 1 (c) 36.9 kW Q4. (a) 2 01251 . 0 80 Q H (H in m and Q in L s 1 ) (b) 39.6 L s 1 ; 99.6 m; 0.706; 54.8 kW (c) 13.9 rpm; centrifugal pump (d) 2510 rpm Q5. (a) 2 98320 6 Q H (H in m and Q in m 3 s 1 ) (b) 410 s; 109 kJ (c) 154 s Q6. (a) 2 50430 12 Q H (H in m and Q in m 3 s 1 ) (b) 8.93 L s 1 ; 1.89 kW (c) 1440 rpm Q7. (a) 2 952 12 Q H (H in m and Q in m 3 s 1 ) (b) (i) 0.106 m 3 s 1 ; (ii) 30.1 kW; (iii) 28.3 kPa gauge (c) 0.158 m 3 s 1 ; 75.4 kW Q8. (a) 2 003470 . 0 2 . 3 Q H (H in m, Q in L s 1 ) (b) pump B on efficiency grounds (67% for B as opposed to 49% for A at duty point) (c) 3610 W (d) 3.50 m; no cavitation Q9. (a) 2 1 . 129 15 Q H (H in m, Q in m 3 s 1 ) (b) 0.256 m 3 s 1 ; 34.4 MJ (c) 0.16 m 3 s 1 ; 28.1 m; 2 1098 Q H (H in m, Q in m 3 s 1 ) (d) 1085 rpm; 21.0 MJ Q10. 3170 rpm Q11. (a) 16.4 m (b) 62%

Transcript of Hydraulics 2 A4-1 David Apsley ANSWERS TO EXAMPLE SHEET ...

Page 1: Hydraulics 2 A4-1 David Apsley ANSWERS TO EXAMPLE SHEET ...

Hydraulics 2 A4-1 David Apsley

ANSWERS TO EXAMPLE SHEET FOR TOPIC 4 AUTUMN 2013

(Full worked answers follow on later pages)

Q1. (a) 208501.012 QH (H in m and Q in L s–1

)

(b) 10.7 L s–1

; 2.90 kW

(c) (i) 13.3 L s–1

; 5.97 kW; (ii) 14.4 L s–1

; 5.69 kW

Q2. (a) hf = 3.4710–3

Q2 (hf in m and Q in L s

–1)

(b) 28.1 L s–1

; 5.38 kW

(c) 1910 rpm

(d) (i) 4.80 kW; (ii) 1.15 kW; (iii) 0.47 kW; (iv) 0.47 kW; (v) 56%

Q3. (a) 77.1 L s–1

; 38.5 m; 57.7 kW

(b) 71.8 L s–1

(c) 36.9 kW

Q4. (a) 201251.080 QH (H in m and Q in L s–1

)

(b) 39.6 L s–1

; 99.6 m; 0.706; 54.8 kW

(c) 13.9 rpm; centrifugal pump

(d) 2510 rpm

Q5. (a) 2983206 QH (H in m and Q in m3 s

–1)

(b) 410 s; 109 kJ

(c) 154 s

Q6. (a) 25043012 QH (H in m and Q in m3 s

–1)

(b) 8.93 L s–1

; 1.89 kW

(c) 1440 rpm

Q7. (a) 295212 QH (H in m and Q in m3 s

–1)

(b) (i) 0.106 m3 s

–1; (ii) 30.1 kW; (iii) –28.3 kPa gauge

(c) 0.158 m3 s

–1; 75.4 kW

Q8. (a) 2003470.02.3 QH (H in m, Q in L s–1

)

(b) pump B on efficiency grounds (67% for B as opposed to 49% for A at duty point)

(c) 3610 W

(d) 3.50 m; no cavitation

Q9. (a) 21.12915 QH (H in m, Q in m3 s

–1)

(b) 0.256 m3 s

–1; 34.4 MJ

(c) 0.16 m3 s

–1; 28.1 m; 21098QH (H in m, Q in m

3 s

–1)

(d) 1085 rpm; 21.0 MJ

Q10. 3170 rpm

Q11. (a) 16.4 m

(b) 62%

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(c) 1.67 m s–1

(d) 11.0 m s–1

(e) 78%

Q12. (a) 20.5 MW

(b) 3

(c) 71.9 m s–1

; 33.1 m s–1

(d) 1.58 m

(e) 3.42 MW

(f) 1.55 m3 s

–1

(g) 0.166 m

(h) 85%

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Q1.

(a)

System head = static lift + frictional head loss

Static lift:

m12214 sh

Frictional head loss:

g

V

D

Lh f

2

where 2π

4

D

Q

A

QV

With Q in m3 s

–1,

22

52

2

5285010

06.081.9π

4002.08

π

λ8QQQ

gD

Lh f

It is more convenient here to have Q in L s–1

. The system curve is then

208501.012 QH (H in m and Q in L s–1

)

(b) Plot Hpump and Hsystem as functions of Q. The relevant data is given in the table below.

Discharge (L s–1

): 0 3 6 9 12 15 18

Pump head (m) 30.0 29.5 27.6 24.4 19.7 13.5 5.9

System head (m) 12.00 12.77 15.06 18.89 24.24 31.13 39.54

0

10

20

30

40

50

60

0 5 10 15 20 25 30 35

H (m

)

Q (L s-1)

system characteristic

pumps in parallel

pumps in series

pump characteristic

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0

10

20

30

40

50

60

70

80

90

100

0 5 10 15 20

eff

icie

nc

y (%

)

Q (L s-1)

Duty point:

Q = 10.7 L s–1

= 0.0107 m3 s

–1

H = 21.8 m

η = 0.79

Input power:

W2904788.0

8.210107.081.91000

η

ρ

gQHPin

Answer: Q = 10.7 L s–1

; Pin = 2.90 kW.

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Hydraulics 2 A4-5 David Apsley

(c)

Pumps in parallel: same H, double Q.

Pumps in series: same Q, double H.

These are plotted in the H vs Q graph above. The duty points are as follows.

(i) Pumps in parallel:

For both pumps:

Q = 13.3 L s–1

H = 27.0 m

For each individual pump:

Q = 6.65 L s–1

= 0.00665 m3 s

–1

H = 27.0 m

η = 0.590

W2985590.0

0.2700665.081.91000

η

ρ

gQHPin

The total power consumption (two pumps) is then

W5970298522 inP

Answer: total discharge = 13.3 L s–1

; total power consumption = 5.97 kW.

(ii) Pumps in series:

For both pumps:

Q = 14.4 L s–1

H = 29.7 m

For each individual pump:

Q = 14.4 L s–1

= 0.0144 m3 s

–1

H = 14.85 m

η = 0.737

W2846737.0

85.140144.081.91000

η

ρ

gQHPin

The total power consumption is then

W5692284622 inP

Answer: total discharge = 14.4 L s–1

; total power consumption = 5.69 kW.

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Q2.

(a) Frictional head loss:

g

V

D

Lh f

2

where 2π

4

D

Q

A

QV

Hence

52

2

π

λ8

gD

LQh f

If hf is in m and Q in L s–1

:

2

2

52003470.0

10001.081.9π

2102.08Q

Qh f

Answer: head loss due to friction is 200347.0 Qh f (hf in m and Q in L s–1

).

(b) We require the system curve (static lift + losses).

The static lift is

m5.115.110 sH

Hence the system characteristic is

2003470.05.11 QH (hf in m and Q in L s–1

) (*)

The pump and system characteristics can be plotted graphically and the duty point

determined by their point of intersection.

0

5

10

15

20

0 10 20 30 40

H (m

)

Q (L s-1)

system characteristic

pump characteristic

duty point

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0.0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1.0

0 10 20 30 40

eff

icie

nc

y

Q (L s-1)

Q = 28.1 L s–1

= 0.0281 m3 s

–1

H = 14.2 m

728.0η

Input power:

W5380728.0

2.140281.081.91000

η

ρ

gQHPin

Answer: discharge = 28.1 L s–1

; power consumption = 5.38 kW.

(c) Let N1 = 1750 rpm and the new speed be N2.

Q2 = 34.0 L s–1

From the system characteristic (*),

m51.1500347.05.11 2

22 QH

On the scaling curve through this new duty point,

2

2

1

2

2

1

2

1

Q

Q

N

N

H

H

i.e.

2

11

0.3451.15

QH

or

2

11 01342.0 QH

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0

5

10

15

20

0 10 20 30 40

H (m

)

Q (L s-1)

system characteristic

pump characteristic

new duty point

scaled duty point

This cuts the original pump characteristic at Q1 = 31.1 L s–1

. Then

093.11.31

0.34

1

2

1

2 Q

Q

N

N

Hence,

rpm19131750093.1093.1 12 NN

Answer: required pump speed = 1910 rpm.

(d) (i) When Q = 24 L s–1

the pump curves give H =15.5 m and η = 0.760.

The output power is

W36465.15)1000/24(81.91000ρ gQHPout

The input power is

W4797760.0

3646

η out

in

PP

Answer: power consumption of the pump = 4.80 kW.

(ii) Power dissipated in the pump:

W115136464797 outin PP

Answer: power dissipated in the pump = 1.15 kW.

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(iii) Head lost due to friction, with Q in L s–1

:

m00.22400347.000347.0 22 Qh f

Power dissipated by friction:

W47100.2)1000/24(81.91000ρ ffriction gQhP

Answer: power dissipated by pipe friction = 0.47 kW.

(iv) Head lost at the control valve:

m00.200.25.115.15 systempumpvalve HHH

Power dissipated in the control valve:

W471ρ valvevalve gQHP

Answer: power dissipated in the control valve = 0.47 kW.

(v) Overall efficiency of the installation:

56.04802

47147111534802η

in

dissipatedin

overallPower

PowerPower

Answer: overall efficiency of the system = 56%

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Q3.

The hydraulic scaling laws give

1

2

1

2

N

N

Q

Q ,

2

1

2

1

2

N

N

H

H

Here, N1 = 1000 rpm, N2 = 1400 rpm, so that

4.11

2 N

N

Hence, pump characteristics at 1400 rpm can be determined from those at 1000 rpm by

12 4.1 QQ

12 96.1 HH

This gives the following:

Pump characteristics at speed 1400 rpm:

Discharge (L s–1

) 0 28 56 70 84

Head (m) 98 88.2 64.68 49 27.44

Efficiency (%) – 60 69 60 40

Adding the static head (20 m) to the friction losses gives:

System characteristics:

Discharge (L s–1

) 0 20 40 60 80

Head loss (m) 20 21.0 24.0 30.0 40.0

0

20

40

60

80

100

120

0 10 20 30 40 50 60 70 80 90 100

H (m

)

Q (L s-1)

pump characteristic (1400 rpm)

pumps in parallel (1000 rpm)

system characteristic

duty point (a)

duty point (b)

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0

10

20

30

40

50

60

70

80

0 10 20 30 40 50 60 70 80 90 100

Effi

cie

ncy

(%)

Q (L s-1)

single pump (1400 rpm)

single pump (1000 rpm)in parallel operation

Duty point (see graphs):

Q = 77.1 L s–1

= 0.0771 m3 s

–1

H = 38.5 m

η = 50.5 %

Then

W57660505.0

5.380771.081.91000

η

ρ

gQHPin

Answer: duty point is Q = 77.1 L s–1

, H = 38.5 m; power consumption, Pin = 57.7 kW.

(b) For pumps in parallel, double the flow and keep the head the same. This gives the

following characteristics.

Pumps in parallel at speed 1000 rpm:

Discharge (L s–1

) 0 40 80 100 120

Head (m) 50 45 33 25 14

This intersects the system curve at

Q = 71.8 L s–1

H = 35.7 m

Answer: maximum discharge rate for pumps in parallel, Q = 71.8 L s–1

.

(c) For both pumps:

Q = 71.8 L s–1

H = 35.7 m

For each individual pump:

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Q = 35.9 L s–1

= 0.0359 m3 s

–1

H = 35.7 m

η = 0.681

W18460681.0

7.350359.081.91000

η

ρ

gQHPin

The total power consumption is then

W369201846022 inP

The discharge is similar to that of a single pump operating at a higher speed, but the power

consumption is substantially less (mainly because each pump operates closer to its maximum-

efficiency point). Assuming that the operating rather than capital and maintenance costs of

the system dominate, then this is the better option.

Answer: power consumption for pumps in parallel = 36.9 kW.

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Q4.

(a)

System head = static lift + head losses

g

V

D

LHH s

2

where 2π

4

D

Q

A

QV

2

52π

λ8Q

gD

LHH s

If H is measured in m and Q in L s–1

then

2

52)

1000(

15.081.9π

57502.0880

QH

Hence, the system curve is

201251.080 QH

with H in m and Q in L s–1

.

(b) Plot the system and pump characteristics as a graph of H against Q. The corresponding

efficiency is obtained from a graph of η against Q.

0

20

40

60

80

100

120

140

0 10 20 30 40 50 60

H (m

)

Q (L s-1)

duty point

system characteristic

pump characteristic

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0

10

20

30

40

50

60

70

80

90

100

0 10 20 30 40 50 60

eff

icie

nc

y (%

)

Q (L s-1)

Duty point:

Q = 39.6 L s–1

= 0.0396 m3 s

–1

H = 99.6 m

η = 0.706

Input power:

W54800706.0

6.990396.081.91000

η

ρ

gQHPin

Answer: Q = 39.6 L s–1

; H = 99.6 m; η = 0.706; Pin = 54.8 kW.

(c) Specific speed is

4/3

2/1

H

NQN s

calculated at the maximum-efficiency point (Q = 31 L s–1

= 0.031 m3 s

–1; H = 117 m). Thus

rpm9.13117

031.0rpm2800

4/3

2/1

sN

Answer: 13.9 rpm; this is a centrifugal pump.

(d) At some unknown new rotational speed N2 the new discharge is

Q2 = 30 L s–1

The corresponding head is (from the system characteristic)

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H2 = 91.26 m

The scaling curve through this point is

2

2

2

22

Q

Q

N

N

H

H

or

22

2

2

2 1014.0 QQQ

HH

0

20

40

60

80

100

120

140

0 10 20 30 40 50 60

H (m

)

Q (L s-1)

scaled duty pointsystem characteristic

pump characteristic

new duty point

This scaling curve intersects the N1 = 2800 rpm curve at Q1 = 33.4 L s

–1. Hence,

1

2

1

2

Q

Q

N

N

rpm25104.33

302800

1

212

Q

QNN

Answer: N2 = 2510 rpm.

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Q5.

(a)

g

V

D

LHH ssystem

2

where 2π

4

D

Q

A

QV

52

2

π

λ8

gD

LQHH ssystem

Substituting parameter values:

2983206 QH system (H in m, Q in m3 s

–1)

(b) Plot:

H vs Q (for pump and system) to find the duty point.

η vs Q and read off efficiency.

0

2

4

6

8

10

12

0 0.002 0.004 0.006 0.008 0.01

H (m

)

Q (m3 s-1)

Hpump

Hsystem

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0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0 0.002 0.004 0.006 0.008 0.01

h

Q (m3 s-1)

From the graphs the duty point is:

Q = 0.00244 m3 s

–1

H = 6.583 m

η = 0.593

Time taken:

s8.40900244.0

10.1

QT

Power and energy:

W7.265593.0

583.600244.081.91000

η

ρ

gQHPin

J1089008.4097.265 TPE in

Answer: time taken = 410 s; energy used = 109 kJ.

(c) Scaling to from N1 = 1500 rpm to N2 = 2250 rpm:

11

1

22 5.1 QQ

N

NQ

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Hydraulics 2 A4-18 David Apsley

11

2

1

22 25.2 HH

N

NH

The revised pump characteristics at 2250 rpm are given in the table below.

Discharge,

Q (L s–1

) 0 1.5 3 4.5 6 7.5 9 11.5

Head,

H (m) 20.07 18.00 15.80 13.48 11.05 8.46 5.76 2.95

Plot new H vs Q (for pump and system) to find the duty point.

0

5

10

15

20

25

0 0.005 0.01 0.015

H (m

)

Q (m3 s-1)

Hpump

Hsystem

At the duty point:

Q = 0.00651 m3 s

–1

The time taken is

s6.15300651.0

10.1

QT

Answer: time taken = 154 s.

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Hydraulics 2 A4-19 David Apsley

Q6.

(a) The system head requirements are:

g

VK

D

LHH s

2)λ(

2

where 2π

4

D

Q

A

QV

42

2

π

8)λ(

gD

QK

D

LHH s

Substituting the given parameters (Hs = 12 m, λ = 0.04, L = 30 m, D = 0.08 m, K = 10) gives,

25043012 QH (H in m and Q in m3 s

–1)

or, if preferred,

2050430.012 QH (H in m and Q in L s–1

)

(b) Plot the graphs of H vs Q (pump and system characteristics) to determine the duty point.

Plot also η vs Q to find the efficiency. Either m3 s

–1 or L s

–1 may be used as units for Q.

0

5

10

15

20

25

30

0 0.005 0.01 0.015 0.02

Q (m3 s

-1)

H (

m)

Pump

SystemDuty point

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Hydraulics 2 A4-20 David Apsley

0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

0 0.005 0.01 0.015 0.02

Q (m3 s

-1)

h

The duty point is

Q = 0.00893 m3 s

–1

H = 16.0 m

η = 0.743

The power input is given by

inP

gQHρη

whence

W1886743.0

1600893.081.91000

η

ρ

gQHPin

Answer: discharge = 8.93 L s–1

; power consumption = 1.89 kW

(c) For the new arrangement, need to change Hs (to 20 m) and L (to 38 m). The new system

curve is

25850020 QH (H in m and Q in m3 s

–1)

or, if preferred,

205850.020 QH (H in m and Q in L s–1

)

It is not actually necessary to plot this curve because only the new duty point is required and

the discharge at the higher speed N2 is stated to be the same:

Q2 = 0.00893 m3 s

–1

whence

H2 = 24.7 m (from the new system curve).

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The old and new duty points do not scale onto each other. To determine where this came

from on the original curve use the hydraulic scaling laws:

2

2222

,

N

N

H

H

N

N

Q

Q

or

2

22

Q

Q

H

H

With Q2 and H2 from above this gives (for H in m and Q in m3 s

–1):

2309700QH

Plot this to where it intersects with the original curve at speed N1.

0

5

10

15

20

25

30

0 0.005 0.01 0.015 0.02

Q (m3 s

-1)

H (

m)

Pump

System

Scaling curve

Pump (scaled)Old duty point

(Q2,H2)

New duty point

(Q1,H1)

This gives

Q1 = 0.00744 m3 s

–1

Then,

20.100744.0

00893.0

1

2

1

2 Q

Q

N

N

Hence, the new rotation rate of the pump is

rpm1440120020.1

Answer: new rotation rate = 1440 rpm.

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Hydraulics 2 A4-22 David Apsley

Q7.

(a) System head requirement is

g

V

D

Lh

lossesliftstaticH

s2

λ2

With 2π

4

D

Q

A

QV this is

2

52π

λ8Q

gD

LhH s

Substituting numerical values (hs = 12 m, λ = 0.025, L = 35 m, D = 0.15 m) gives

21.95212 QH

when H is in m and Q is in m3 s

–1. Note that L includes both length of pipe; alternatively add

the losses from separate parts – you will get the same answer.

(b) The system-head values may be calculated for the Q values in the table:

Q (m3 s

–1) 0.00 0.03 0.06 0.09 0.12 0.15 0.18

Hsystem (m) 12.00 12.86 15.43 19.71 25.71 33.42 42.85

The H vs Q and η vs Q graphs can then be plotted as below.

0.0

5.0

10.0

15.0

20.0

25.0

30.0

35.0

40.0

45.0

50.0

0 0.05 0.1 0.15 0.2 0.25 0.3

Q (m3 s

-1)

H (

m)

pump

system

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Hydraulics 2 A4-23 David Apsley

0.0

0.2

0.4

0.6

0.8

1.0

0 0.05 0.1 0.15 0.2 0.25 0.3

Q (m3 s

-1)

h

At the duty point,

Q = 0.106 m3 s

–1

H = 22.70 m (from the system characteristic in part (a))

η = 0.785

(i) Answer: Q = 0.106 m3 s

–1.

(ii) Since

P

gQHρη

one has

W30070785.0

70.22106.081.91000

η

ρ

gQHpowerin

Answer: powerin = 30.1 kW.

(iii) At pump inlet,

moverlossesheadHH sumpinlet 10

Hence, in terms of gauge pressures

g

V

D

L

g

Vz

g

p inlet

inlet

inlet

2λ0

22

Hence,

Page 24: Hydraulics 2 A4-1 David Apsley ANSWERS TO EXAMPLE SHEET ...

Hydraulics 2 A4-24 David Apsley

2

21 ρ)λ1(ρ V

D

Lgzp inlet

inletinlet

Now,

m0.2inletz

m10inletL

1

22sm998.5

15.0π

106.04

π

4

D

QV (quite quick!)

Hence,

Pa28350

998.51000)15.0

10025.01()2(81.91000 2

21

inletp

Answer: –28.3 kPa gauge.

(c) If all else (especially speed) is constant then the hydraulic similarity laws imply:

3DQ

2DH η remains constant (because both ρgQH and the input power scale as D

5)

For each value of Q in the original table there will be new Q values multiplied by

1.23 (= 1.728) and new H values multiplied by 1.2

2 (= 1.44). The new pump characteristics

are given below.

Q (m3 s

–1) 0.00 0.052 0.104 0.156 0.207 0.259 0.311

H (m) 43.2 42.9 40.5 36.0 29.4 20.3 8.9

η (%) – 29 54 73 80 70 38

The new characteristics may be plotted (or added to the original graphs). The system curve

might also need be extended in length (but is still the same function of H vs Q). Note that you

must plot a new efficiency graph.

Page 25: Hydraulics 2 A4-1 David Apsley ANSWERS TO EXAMPLE SHEET ...

Hydraulics 2 A4-25 David Apsley

0.0

5.0

10.0

15.0

20.0

25.0

30.0

35.0

40.0

45.0

50.0

0 0.05 0.1 0.15 0.2 0.25 0.3

Q (m3 s

-1)

H (

m)

pump (original)

system

pump (new)

0.0

0.2

0.4

0.6

0.8

1.0

0.00 0.05 0.10 0.15 0.20 0.25 0.30

Q (m3 s

-1)

h

The new duty point is:

Q = 0.158 m3 s

–1

H = 35.77 m

η = 0.735

Page 26: Hydraulics 2 A4-1 David Apsley ANSWERS TO EXAMPLE SHEET ...

Hydraulics 2 A4-26 David Apsley

The new input power is

W75430735.0

77.35158.081.91000

η

ρ

gQHpowerin

Answer: discharge = 0.158 m3 s

–1; input power = 75.4 kW.

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Hydraulics 2 A4-27 David Apsley

Q8.

(a) The system head requirements are:

g

V

D

LHH s

2

where 2π

4

D

Q

A

QV

52

2

π

λ8

gD

LQHH s

Substituting the given parameters (Hs = 3.2 m, L = 21 m, D = 0.1 m, λ = 0.02) gives, with

heads in m and discharges in L s–1

(for convenience, to be consistent with the data in the

tables):

2

52 10001.081.9π

2102.082.3

QH

2003470.02.3 QH (H in m, Q in L s–1

)

(b) Plot graphs of H vs Q and η vs Q (both pumps and, for head, the system requirements on

the same graphs) to determine the duty points.

0

5

10

15

20

25

0 5 10 15 20 25 30 35 40

H (

m)

Q (L s-1)

Pump A

Pump B

System

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Hydraulics 2 A4-28 David Apsley

0

10

20

30

40

50

60

70

80

90

100

0 5 10 15 20 25 30 35 40

h (

%)

Q (L s-1)

Pump A

Pump B

Duty points:

Pump A:

Q = 32.9 L s–1

; H = 6.96 m; η = 49%

Pump B:

Q = 34.1 L s–1

; H = 7.23 m; η = 67%

The pumps provide almost exactly the same discharge (and the question tells you that both

are adequate), but pump B is considerably more efficient than pump A and should be

selected.

Answer: select pump B on efficiency grounds.

(c)

inin

out

power

gQH

power

power ρη

W361067.0

23.70341.081.91000

η

ρ

gQHpowerin

Answer: input power = 3610 W.

(d) Considering the total head between the sump and the pump inlet:

Page 29: Hydraulics 2 A4-1 David Apsley ANSWERS TO EXAMPLE SHEET ...

Hydraulics 2 A4-29 David Apsley

head at pump = head at start – losses along half the pipe

g

V

D

L

g

p

g

Vz

g

p atm

2λ)00

ρ(

2

212

The velocity in the pipeline is

1

22sm342.4

1.0π

0341.04

π

4

D

QV

Hence,

m179.681.92

342.4)

1.0

5.1002.01(2.30

2)λ1(

ρρ

22

21

g

V

D

Lz

g

p

g

p atm

The NPSH is then

m505.381.91000

95000179.6

ρ

g

pp cav

This is well above zero and unlikely to cause cavitation.

Answer: net positive suction head = 3.50 m; no cavitation.

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Hydraulics 2 A4-30 David Apsley

Q9.

(a) The system head requirements are:

g

V

D

LHH s

2

where 2π

4

D

Q

A

QV

52

2

π

λ8

gD

LQHH s

Substituting the given parameters (Hs = 15 m, L = 800 m, D = 0.4 m, λ = 0.02) gives, with

heads in m and discharges in m3 s

–1:

2

52 4.081.9π

80002.0815 QH

21.12915 QH (H in m, Q in m3 s

–1)

(b) Plot graphs of H vs Q and η vs Q to determine the duty point.

0

5

10

15

20

25

30

35

40

45

0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45

H (m

)

Q (m3 s-1)

H (pump)

H (system)

Page 31: Hydraulics 2 A4-1 David Apsley ANSWERS TO EXAMPLE SHEET ...

Hydraulics 2 A4-31 David Apsley

0

10

20

30

40

50

60

70

80

90

0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45

h (

%)

Q (m3 s-1)

Efficiency

Efficiency

Duty point:

Q = 0.256 m3 s

–1; H = 23.5 m; η = 67%

Input power:

W8809067.0

5.23256.081.91000

η

ρ

gQHpowerin

Time taken to pump 100 m3 is

s6.390256.0

100

The energy used is then

J1044.36.39088090 7

Answer: discharge = 0.256 m3 s

–1; energy consumed = 34.4 MJ.

(c) From the efficiency graph the most efficient operation (η = 79.5%) is for Q = 0.16 m3 s

–1,

H = 28.1 m.

Since the hydraulic scaling laws give

2

14001.28

NH and

140016.0

NQ

we have, eliminating the speed ratio,

2

16.01.28

QH

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Hydraulics 2 A4-32 David Apsley

or

21098QH (H in m, Q in m3 s

–1)

Answer: Q = 0.16 m3 s

–1; H = 28.1 m; 21098QH (H in m, Q in m

3 s

–1).

(d) Since efficiency is unchanged by hydraulic scaling, the scaling line from part (c) will

always indicate the maximum-efficiency conditions as the rotational speed changes. This line

is plotted below. It will form the duty point when it meets the operating requirements (i.e. the

system curve) at a rotational speed such that

Q = 0.124 m3 s

–1

H = 17.0 m

0

5

10

15

20

25

30

35

40

45

0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45

H (m

)

Q (m3 s-1)

H (pump)

H (system)

Scaling line

*** Alternative method

In this instance the intersection point can also be found analytically as the intersection of two

quadratics:

21.12915 QH (system curve)

21098QH (scaling line)

Equating gives (in metre-second units throughout):

22 1.129151098 QQ

159.968 2 Q

124.0Q (as above)

*** End of alternative method

The speed ratio is

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Hydraulics 2 A4-33 David Apsley

775.016.0

124.0

1400

N

rpm10851400775.0 N

The power consumption is (noting that efficiency is unchanged by scaling):

W26010795.0

0.17124.081.91000

η

ρ

gQHpowerin

Time taken to pump 100 m3 is

s5.806124.0

100

The energy used is then

J1010.25.80626010 7

Answer: operating speed = 1085 rpm; energy consumed = 21.0 MJ.

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Hydraulics 2 A4-34 David Apsley

Q10.

The pump and system characteristics are initially given in different units. Convert them both

to metres of water.

The pump characteristic at N1 = 2950 rpm is then

)0.1(24.0 11 QH (H in m of water, Q in m3 s

–1) (*)

The system characteristic in the same units is

75.175.1 896.181.91000

18600QQH system

Pump characteristics at other speeds can be determined using the hydraulic scaling laws:

2

1

2

2

1

2

1

2

Q

Q

N

N

H

H (**)

From the system characteristic, the duty point at the higher speed is

m2043.028.0896.1sm28.0 75.1

2

13

2 HQ

Substituting in (**),

2

11

28.02043.0

QH

or

2

11 606.2 QH (***)

The scaled duty point at the lower speed may be found by solving (*) and (**)

simultaneously – either graphically or, here, by solving a quadratic:

)0.1(24.0606.2 1

2

1 QQ

whence

13

1 sm2609.0 Q

Then

073.12609.0

28.0

1

2

1

2 Q

Q

N

N

Hence,

rpm31702950073.1

073.1 12

NN

Answer: estimated fan speed = 3170 rpm.

0.00

0.05

0.10

0.15

0.20

0.25

0.30

0.0 0.1 0.2 0.3 0.4 0.5

H (

m)

Q (m3 s-1)

pump characteristicat N2

systemcharacteristic

duty point

scaledduty point

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Hydraulics 2 A4-35 David Apsley

Q11.

(a)

Total head = piezometric head + velocity head

Need velocities at suction (inlet) and discharge (outlet):

1

22sm415.1

15.0π

025.04

π

4

inin

inD

Q

A

QV

1

22sm183.3

1.0π

025.04

π

4

outout

outD

Q

A

QV

Hence,

m898.381.92

415.14

* 22

g

V

g

pH inin

in

m52.1281.92

183.312

* 22

g

V

g

pH outout

out

Hence the difference in total head across the pump is

m42.16 inout HH

Answer: head difference = 16.4 m.

(b) Overall efficiency,

6195.06500

)898.352.12(025.081.91000)(ρη

in

inout

P

HHgQ

Answer: η = 62%.

(c)

1sm667.1015.0

025.0 A

QVr

Answer: Vr = 1.67 m s–1

.

(d)

Ideal whirl velocity (i.e. assuming leaves parallel to blades) is comprised of forward motion

Rω and backward component Vr / tan β. The actual whirl velocity is 80% of this. Hence,

)βtan/ω(8.0 rt VRV

But,

m125.02/25.02/ DR

1srad6.14660/π2140060/π2ω N

Hence,

1sm00.11)20tan/667.16.146125.0(8.0 tV

Answer: Vt = 11.0 m s–1

.

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Hydraulics 2 A4-36 David Apsley

(e)

7787.06.146125.000.11

))4(12(81.9

ω

)**(

RV

ghh

headEuler

headcpiezometriefficiencyManometric

t

inout

Answer: manometric efficiency = 78%.

Page 37: Hydraulics 2 A4-1 David Apsley ANSWERS TO EXAMPLE SHEET ...

Hydraulics 2 A4-37 David Apsley

Q12.

(a) Total available head is

m28020300 lostgross HHH

Specific speed:

4/5

2/1

H

NPN s

Inverting for the power (per wheel):

MW50.20kW20500280400

50 2/5

2

2/5

2

H

N

NP s

Answer: output power per wheel = 20.5 MW.

(b) Number of wheels required:

9.250.20

60

wheelperPower

powerTotal

Answer: 3 wheels required.

(c) Jet velocity:

1sm90.7128081.9297.02 gHcv v

Bucket velocity:

1sm07.3390.7146.046.0 vu

Answer: jet velocity = 71.9 m s–1

; bucket velocity = 33.1 m s–1

.

(d) Use u = Rω.

1srad89.4160

π2ω

N

m7894.089.41

07.33

ω

uR

m579.17894.022 RD

Answer: wheel diameter = 1.58 m.

(e)

W10417.36

105.20 66

jetsofnumber

wheelperpowerjetperPower

Answer: power per jet = 3.42 MW.

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Hydraulics 2 A4-38 David Apsley

(f) Inverting P = ηρgQH:

136

sm555.128081.910008.0

10417.3

ηρ

gH

PQ

Answer: quantity of flow per jet = 1.55 m3 s

–1.

(g) Since

4

π 2DvvAQ

the jet diameter is

m1659.090.71π

555.14

π

4

v

QD

Answer: jet diameter = 0.166 m.

(h) Hydraulic efficiency is

851.097.024523.0

)165cos85.01(46.0)46.01(ρ

)θcos1()(ρ

2

2

gH

v

gQH

kuuvQ

Answer: hydraulic efficiency = 85%.