Hydraulic Remote Control - Power Management, …pub/@eaton/@hyd/... · Hydraulic Remote Control....

T

1 2

P

2 1

1 2

PT

3 4

T P

Hydraulic Remote Controlwith STC Port Option

Technical FocusHRC1

HRC2-P2

HRC2-R1

HRC2-S

HRC4-J1

Page

General Description.............................................................................................................................................................4STC

Performance Characteristics.........................................................................................................................................5How to Use ..................................................................................................................................................................6

Operating Data ....................................................................................................................................................................7

HRC1.................................................................................................................................8

Description and Model Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Dimensional Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

HRC2-P2..........................................................................................................................10

Description and Model Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Dimensional Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

HRC2-R1 .........................................................................................................................12


Dimensional Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

HRC2-S ...........................................................................................................................14


HRC2-S1 Dimensional Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

HRC2-S2 Dimensional Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

HRC2-S3+ Dimensional Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Control Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

HRC4-J1..........................................................................................................................20


Dimensional Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

HRC4 Handles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Pressure Control Curves ...................................................................................................................................................25Return Spring and Performance Data................................................................................................................................29

EATON Hydraulics Hydraulic Remote Control E-VLDI-MC001-E September 2003 3

Table ofContents

EATON Hydraulics Hydraulic Remote Control E-VLDI-MC001-E September 20034

Eaton’s HRCs (HydraulicRemote Controls) offersuperior precision, quali-ty and enhanced safetyfor your mobile andindustrial systems. Witha robust hydro-mechani-cal design, maximumreliability born out ofyears of field experienceand long-lasting, trou-ble-free electrical com-ponents, you won’t finda more dependable,quality product thanEaton’s HRC 50 design.

Description

HRCs are used to activateand control directionalvalves from a remote andsingle operating station.

HRCs come in hand, footand mechanically operatedversions, and on vehicles,are typically installed inseat armrests or in a con-sole.Operation

The 50 design HRCs oper-ate on input flows up to 20L/min (5.3 USgpm) andpressures up to 100 bar(1450 psi). From the inputpressure, an HRC createsreduced output pressuresthat vary proportionally withlever or pedal stroke. Byapplying the pressures tomain directional controlvalves speed and directionof hydraulic actuators canbe precisely metered.

Supply flow from adedicated pump

There are various methodsof supplying the flow to theHydraulic Remote Control.The most common andgenerally recommended isa separate pump. In allapplications, filtrations of10mm nominal (25mmabsolute) is recommendedon the supply flow to theHRC. Fluctuation of supplypump pressure will notgenerally cause the HRCoutput pressure to vary.

Features and Benefits

• Higher productivity.

HRCs require very littleoperator effort, so youget more from both manand machine.

• Precise control.

Excellent pressuremetering capabilityallows precise control ofwork functions and lesswear and tear on theapplication.

• Freedom of systemdesign.

Single-station control ofwidely placed directionalvalves is readily achieved.For example, in a vehicle,an HRC is easily mount-able in the cab (or else-where) because it’s com-pact, and eliminates thecumbersome mechanicallinkage found in manyapplications.

• A safer, cleaner operat-ing environment.

Designing an ergonomicworkstation is easilyachieved by leveragingbenefits inherent in asystem designed withHRCs. The benefitsinclude lowering noiselevels, system oil temper-ature and the removal offire hazards for the work-station.

• Optimum piping, quiet-ness and heat dissipa-tion.

HRCs allow main-stagedirectional valves to bemounted anywherethereby allowing design-ers to optimize criticalsystem parameters.

• A wide range of outputpressure characteristics.

HRCs can be perfectlymatched to the main-stage valve.

• Less noise.

The use of an HRCallows better insulationbetween the cab andengine because there isno longer a need of holesthrough the cab wall forlinkage to the main valve.Plus low hysteresis pro-vides superior control ofthe actuator, whichreduces vehicle shockand subsequent noise.

• Enhanced operatorsafety.

The HRC needs only arelatively low workingpressure, about 30 bar(435 psi). This lessensthe risk to the operator ina situation of pipe failure.

Additional features andbenefits of the 50 design

• STC Direct Port Option

• Compact mechanicaldetents available as anoption on most models.

• Wide range of stylishergonomically designedhand actuators that mayinclude multiple electricalswitches.

• All valves have port con-nections made in durablecast iron. Moreover, allvalve bodies except theHRC4 (a two piecedesign) are completelycast iron.

GeneralDescriptionOf Series 50 HRCs withSTC Direct Port Option


STCPerformanceCharacteristics

Leak FreeConnections in aSnap

Design Features

• Positive round-wire stylelatching mechanism

• Swivels for installation,(in absence of pressure)

• Low profile, compactdesign

• Elastomeric o-ring seal–available in many materials

• Dual purpose dustseal/release sleeve

• Simple stamped releasetool for disconnecting

• Zinc plated steel con-struction

Benefits

• Fast reliable one-handSTC connections requir-ing no assembly tools

• Easy installation in con-fined areas

• Eliminates cross-thread-ing, over-or under-torquing, and hosetwisting

• Resists loosening whenvibration is present

• Zero leak performanceper SAE J1176

• Repairable seals forincreased useful life

• Direct porting eliminatesadapters to maximizecost savings

• Resists external contami-nation

• Design allows easy dis-connection with releasetool

• Ease of assembly forHRCs with multiple portsin tight spaces

OperatingCharacteristics

INTERFACE MAXIMUM MINIMUMSIZE OPERATING PRESSURE BURST PRESSURE VACUUM

PSI BAR PSI BAR in/Hg mm/Hg

3/8” 5,000 345 20,000 1,380 28 711

TechnologyComparison

THREADED STCFITTINGS FITTINGS

Assembly tools required •Torque sensitive •Limited reusability •Zero leakage •Fast, reliable connections •Ease of installation in confined areas – •improved ergonomicsEase of orienting hose ends •Compact design, install and remove •in limited access areas

STC Hose/Connector

STC Port


How to Use STC

STC Assembly Action

Male connector is insertedinto the female connector.The male shoulder spreadsthe latch ring open.

Latch ring is in its openposition which allows themale shoulder to slide pastthe latch ring.

Male and female are lockedinto place. As fluid pressureis applied, the latch ring iswedged between the maleshoulder and the femaleangle.

Note

Always remember to verifythat your STC connectionhas been made successful-ly by pulling the connection.

As the STC tool is insertedbehind the release sleeve,the steel insert pushes thelatching ring forward into agroove in the female halfI.D., thus allowing the twohalves to be pulled apart.The thickness of the toolmoves the sleeve forwardfar enough to disconnect,so prying sideways with thetool is unnecessary.

The proper connection anddisconnection of STC isoutlined in Bulletin JA535E.

HRC with STC Ports


OPERATING DATA

This catalog shows technical specifications and diagrams measured with mineral oil of 46mm2/s - 46 cSt viscosity at 40°C (104°F) temperature.Minimum flow 5 L/min 1.3 USgpmMaximum flow 20 L/min 5.3 USgpmMinimum feeding pressure on inlet port P 30 bar 435 psiMaximum feeding pressure on inlet port P 100 bar 1450 psi*Maximum controlled pressure 64 bar 930 psiMaximum back pressure on outlet port T 3 bar 43.5 psiMaximum hysteresis 0,5 bar 7.25 psiInternal leakage (each curves) P=30bar, �=46 mm2/s, T=40°C from 1.5 to 3 cm3/min from 0.09 to 0.18 in3/min

for each reducing valve for each reducing valveFluid Mineral oilFluid temperature -10° to 80°C 14° to 176°FAmbient temperature -40° to 60°C -40° to 140°FViscosity 12 - 400 mm2/s 12 - 400 cStMax level of fluid contamination 15/12 - ISO 4406 class 6 - NAS 1638Tie rod tightening torque HRC2-S3+ only 30 Nm 22.2 ft lbsStandard threads and fitting tightening torque

BSP G 1/4” (ISO 228/1) 30 Nm 22.1 ft lbsM12x1.5 (UNI ISO 6149) 25 Nm 18.4 ft lbsM14x1.5 (UNI ISO 6149) 35 Nm 25.8 ft lbs7/16–20 UNF–2B (SAE4) 25 Nm 18.4 ft lbs(ISO 11926–1)9/16–18 UNF–2B (SAE6) 30 Nm 22.1 ft lbs(ISO 11926–1)

Weight

HRC4-J1 3.8 kg 8.4 lbHRC2-S1 2.1 kg - 3 kg 4.6 lb - 6.6 lbHRC2-S2 4.3 kg 9.5 lbHRC2-S3 see table on page 17HRC2-P2 2.8 kg - 3.6 kg 6.2 lb - 7.9 lbHRC2-R1 4.2 kg - 5.1 kg 9.3 lb - 11.2 lbHRC1-T actuator 1.7 kg 3.7 lbHRC1-L,Q actuator 1.3 kg 2.9 lb

Surface finish

HRC4-J1 – HRC2-S1 – HRC2-S2 Body painted as standard, with one coat of PrimerHRC2-S3 – HRC2-P2 black anti-rust paintHRC1 Phosphated bodyHRC1-R1 Phosphated body and galvanized pedal

Note

For different conditions,please contact Eaton SalesDepartment.

Operating Data

* Catalog rating. NFPA qualification pending.


HRC Type

HRC1

Design Series

50 - Subject to change.Installation dimensionsdifferent from 30-49 seriesdesign.

Port Configuration

T - STC-06 PortsB - BSP G1/4" PortsS - SAE6 PortsM - M14 Ports

Actuator Type / Actuator

options

T00 - Single pedalL00 - Hand wheelQ00 - No actuator

Control Options

00 - Spring return to neutral

Control Port Pressure

Output

Refer to page 25-28 for detailed pressurecontrol curves.

0## - Proportional withforced terminal rise1## - Proportional withoutforced terminal rise2## - Proportional with gainchange and forced terminalrise3## - Proportional with gainchange but without forcedterminal rise

Return Springs

A - Standard (L & Q actuator)B - Heavy (L & Q actuator)C - Standard (T actuator)

Special Options

000 - None

8

7

6

5

4

3

2

1

HRC1 50 * *** ** *** * 000

1 2 3 5 74 86

HRC1Model Code

Mechanical, pedal, or hand-wheel operated models,half function type

HRC1 Series

This series is the mostbasic form of HRC. It is typically used to control adiverter valve or powerclutch, or similar single acting function.

All HRCs are based uponthe pressure reducing valveconcept using a constantinlet pressure, and provid-

ing a variable outlet pres-sure as a direct result ofthe actuating mechanism.

Features

• Lightweight design

• Three actuator optionsfor a variety of applica-tions

• STC direct port availability.

Functional Symbol

Mechanically operatedmodels

One control port, half-func-tion HRC1-S

1

T P


T00 Type

Description

Monoblock, pedal operated,1 work port with side P andT ports

1

1

P

50 1.97 40 1.57

1807.09

1024.02

301.18

10 0.39

102

4.02

160

6.3

64 2.52 Ø 6.5

0.26

10

TEaton Product Number

02-XXXXXXProduction code

P03-XXXMade in Italy

HRC1 Dimensional data

L00 Type

Description

Monoblock, handwheeloperated, 1 work port withside P and T ports

1

9

0

21

T

1

P

803.15

682.68

60.24

4 0.16

102

4.02

172.

66.

8

572.24

6.50.26

40 1.5730 1.18

Eaton Product Number 02-XXXXXX

Production codeP03-XXX

Made in Italy

Q00 Type

Description

Monoblock, direct actuation,work port with side P and Tports

572.24

9.50.37

28.51.12

381.5

421.65

30 1.18

31 1.22

128.

15.

04 Eaton Product Number 02-XXXXXX


Made in ItalyT

1

P


HRC Type

HRC2

HRC2 Type

P2

Design Series


Port Locations (P & T

Ports)

1 - Side Ported (Standard)2 - Bottom Ported

Port Configuration

T - STC-06 Ports*B - BSP G1/4" PortsS - SAE6 PortsM - M14 Ports


options

P00 - Dual pedals

Control Options

00 - Spring return to neutral –no options


Output



Return Springs

C - Standard

Special Options

000 - None

*STC direct ports are available only on bottom ported valve (option 2)

10

9

8

7

6

5

4

3

2

1

HRC2 P2 50 * * P00 00 *** C *** C 000

1 5 92 3 4 6 8 987 10

2

1

HRC2-P2Model Code

Foot pedal operated, dualhalf-function type – withtwo foot pedals

HRC2-P Series

The “P” series is a single-function, dual pedal valvetypically used to control asingle double-acting spool.One foot pedal moves thespool in one direction andthe other foot pedal revers-es the direction of thespool travel.

As with all HRC models,this valve operates on thepressure reducing concept,using a constant inlet pres-sure, and providing a vari-able outlet pressure as adirect result of the actuat-ing mechanism.

Features

• Modular output pressurecapsules allow quick andsimple charges to bemade to the valve outputcharacteristics.

• Strong ergonomicallydesigned foot pedal controls.


Functional Symbols

Two control ports, dual half-function HRC2-P2, twoindependent pedals.

T

1 2

P


HRC2-P2 Dimensional data

Description

Monoblock, two pedals andtwo work ports.

12

T

P

P

T



Made in Italy

42.5

1.67

75 2.95 160

6.3

12.5

0.49

33.51.32

217.58.56

102.54.04

10 0.39

102

4.02

31.7 1.25

P&T Port Location Type 2

P&T Port Location Type 1

178

7.01

Ø 5.50.22

582.28

10

Type 2 Port Locations

In this type, pressure andtank lines are bottomed bymeans of a manifold block.

P T

602.36

74 2.91

36 1.42

24 0.94

341.34

130.51

25 0.98


HRC Type

HRC2

HRC2 Type

R1

Design Series


Port Configuration

T - STC-06 PortsB - BSP G1/4" PortsS - SAE6 PortsM - M14 Ports


options

F00 - Flat foot pedalH00 - Obtuse angle footpedal

Control Options

00 - Spring return to neutral -no options


Output


P0## - Proportional withforced terminal riseP1## - Proportional withoutforced terminal riseP2## - Proportional with gainchange and forced terminalriseP3## - Proportional with gainchange but without forcedterminal rise

Return Springs

C - Standard

Special Options

000 - None

9

8

7

6

5

4

3

2

1

HRC2 R1 50 * *** ** P*** C P*** C 000

1 62 3 4 8 85 7 7 9

HRC2-R1Model Code

Foot pedal operated, single-function models – Rockerpedal

T P

1 2

HRC2-R Series

The “R” series is a single-function valve that is fittedwith either a standardstraight foot pedal or, as anoption, may be fitted with amore ergonomic dual slopepedal. Typical application isfor use as a control for asingle double-acting spool,or as a travel pedal on atracked vehicle.

Features

• STC Direct port availability.

• Durable pedals with pro-tective gaiter aroundpedal joint and spring cap-sules.

Functional Symbol

Two control ports, single-Function HRC2-R1, rockerpedal


HRC2-R1Dimensional data

F00 Type

Description

Monoblock flat rocker pedalwith bottom P and T ports. 1

T

P 266 2.6 40 1.

57

9.5

0.37 15

0.59

42 1.65

9.5

0.37

582.28

1807.09 248

9.76

60.24

97.4

3.83

42.5

1.67

6 0.24

100

3.94

82.13.23

71.92.83

78.1

3.08

15°

13°

13°

1044.09

582.28

170

6.69

Ø 90.35160

6.3



Made in Italy

H00 Type

Description

Monoblock angled rockerpedal with bottom P and Tports.

227.

4 8.

9530

1.5

11.9

42.5

1.

676 0.24

100

3.94

121.7 4.79

104 4.09

98.2 3.87

91.3

3.

59

13°

13°

154°

58



Made in Italy


HRC2-SModel Code

Hand operated, single-function bankable models

HRC Type

HRC2

Number of Valves in

Stack

1 - 10 sections (2-ports persection)

Design Series


Port Locations (P & T

Ports)

1 - Bottom Ported (standard onvalve stacks greater than 1)2 - Side Ported (standard onsingle valves)

Port Configuration

T - STC-06 Ports*B - BSP G1/4" PortsS - SAE6 PortsM - M14 Ports


options

S00 - Straight lever withconical plastic handleG00 - Bent lever withspherical handle**B00 - Straight lever withspherical handleQ00 - No ActuatorW00 - Anatomic handle***W01 - With momentarypushbutton***

Control Options

Refer to page 18 for pictorial views.

00 - Spring return to neutral -no options08 - Detent in position 110 - Detent in position 212 - Detent in position 1 and 216 - Frictional position holdwith neutral sensing32 - Pull to release neutraldetent****48 - Frictional position holdwith pull to release neutraldetent****56 - Detent in position 1 and2, pull to release neutraldetent****


Output



Return Springs

A - StandardC - Heavy

Control Port Options

A - No Options

Special Options

000 - None

*STC direct ports are available only on bottom ported valve (option 1).

**Available with HRC2-S2 only.*** Available with HRC2-S1 only, see pg 15.****Available with S00 type actuator only.

11

10

9

8

7

6

5

4

3

2

1

HRC2 S1 50 * * *** ** *** * A *** * A / 000

1 5 9 10 9 102 3 7 116 8 84

HRC2-S Series

The “S” series is a single-function valve that may befitted with many differentstyles of hand operatedlevers. This unit may beused as a single valve orassembled into a bank ofHRC2-S valves where morethan one valve spool needsto be controlled. The valve’sdesign allows a singlepump supply and tankreturn line to be used in abank of valves, and may beconnected at either end ofthe assembly. The valvesmay be assembled intobanks of up to 10.

Features

Many optional features areavailable for this productseries, such as:

• Three-position MechanicalDetent – allowing thecontrol actuator to be heldin the neutral and fullyshifted positions.


• A Frictional Lock Device -to allow continuous hold-ing of the control actua-tor at every position ofthe stroke.

• A Pull-to-release SafetyDevice – to ensure actua-tor is not accidentallyoperated. Lever may onlybe operated after liftingthe security collar on theactuating lever.

Functional Symbol

Two control ports, single-function.

Single section example.

T

2 1

P

Repeat as needed up to 10 Sections


HRC2-S1Dimensional data

PT

P

T

P -T bottomed blockType 1manifold block

602.3634

1.3413

0.51

25 0.98

74 2.91

292

11.5

6 0.24

102

4.02

66 2.6

42 1.65

24 0.94

36 1.42

31.71.25

45.61.8

702.76

26°36' 26°36'

2 1

1184.65

371.46

60.2

1064.17

Ø 6.5.26

42 1.65

Description

Monoblock with one leverand two work ports.Side P and T ports

Bottom Port Option

In this type, feeding andtank lines are bottomed bymeans of a manifold block.

Note

HRC2-S1 shown with S00Actuator type.

Ø 39 Ø 1.54

Ø 51.2 Ø 2.02

129

5.08

Options for AnatomicHandles

W Type Handle

Push-button

Resistive load 0.6A/125 VdcInductive load 16A/250 Vac


1

2

PT

3

4

118

4.65

106

4.17 37 1.46 24 0.95

6 0.24 44.5

1.75

210.83

421.65

Ø 6.50.26

119.54.7

Ø 401.57

187

7.36

102

4.01

6 0.24

893.51



Made in Italy

HRC2-S2Dimensional data

Note

This replaces HRC4-H2.

Description

Monoblock with two leversand four work ports.

Bottom P and T ports.

Note

HRC2-S2 shown withoptional G00 actuator type.


HRC2-S3+ Dimensional data

Hydraulic pilot control valve dimensions

TYPE E F WEIGHT

mm in mm in kg lb

HRC2-S2 89 3.5 – – 4.2 9.3HRC2-S3 131 5.16 56 2.2 6.3 13.9HRC2-S4 173 6.81 98 3.86 8.4 18.5HRC2-S5 215 8.46 140 5.51 10.4 22.9HRC2-S6 257 10.12 182 7.17 12.5 27.6HRC2-S7 299 11.77 224 8.82 14.6 32.2HRC2-S8 341 13.43 266 10.47 16.7 36.8HRC2-S9 383 15.08 308 12.13 18.8 41.4HRC2-S10 425 16.73 350 13.78 20.9 46.1

5

6

3

4

T

P

1

2

E

F

37 1.46

24 0.94

6.50.26

210.83

421.65

421.65

6 0.24

106

4.17 118

4.65

292

11.5



Made in Italy

Description

Monoblock with up to tenlevers and 20 workports.


Note

HRC2-S3 shown with S00Actuator type.


Detent in position 1 and 2,spring centered to neutralposition.

Control OptionsHRC2-S

Spring centered to neutralposition.Available with all types of knobs.

Detent in position 1, springcentered to neutral posi-tion.Available with all types of knobs.

Detent in position 2, springcentered to neutral posi-tion.

12 Controlwith detent

00 Control




Control available only with S knob.

With friction (stop in anyposition).Control available only with S knob.

Detent in position one andtwo.Control available only with S knob.

With friction (stop in anyposition) and neutral sensing.Available with knobs:

HRC2-S1: S (standard), B, W

HRC2-S2: G (standard), B, S

HRC2-S3+: S (standard), B

Control OptionsContinuedHRC2-S

32 Controlwith neutral detent



16 Control


HRC Type - HRC4

HRC4 Type - J1

Design Series


Mount Type

1 - Mount with slot2 - Mount with M8 holes

Port Configuration

T - STC-06 PortsB - BSP G1/4" PortsS - SAE4 PortsM - M12 x 1.5 Ports


options

Refer to pages 22-24 for pictorial views

V00 - Progressive handlewithout switchesV01 - Spring return pushbutton on topV02 - Three position non-detented rocker switchX00 - Ergonomic handlewith dead man's switchX01 - Single push buttonX02 - Two push buttonsX03 - Three push buttonsX04 - Four push buttonsX05 - Five push buttons

X06 - Six push buttonsX07 - Dead man's switch and6 spring return push buttonsK00 - Ergonomic handlewithout dead man's switchK01 - Single push buttonK02 - Two push buttonsK03 - Three push buttonsK04 - Four push buttonsK05 - Five push buttonsK06 - Six push buttonsK07 - 2-position, non-detented rocker switchK08 - 2 push buttonswitches and 2-position, non-detented rocker switchJ01 - Ergonomic Handle withdead man's switch, Oneflush dome buttonJ02 - Two flush domebuttonsJ03 - Three flush domebuttonsJ04 - Four flush domebuttonsM01 - Ergonomic Handlewithout dead man's switch,One flush dome buttonM02 - Two flush domebuttonsM03 - Three flush domebuttonsM04 - Four flush domebuttonsQ00 - No Actuator

Actuator Orientation

S - Straight lever (Standard)

Control Options

00 - Spring return to neutral -no options


Output


M0## - Proportional withforced terminal riseM1## - Proportional withoutforced terminal riseM2## - Proportional withgain change and forcedterminal riseM3## - Proportional withgain change but withoutforced terminal rise

Return Springs

A - StandardC - Heavy

Control Port Options

A - No options

Special Options

000 - None

12

11

10

9

8

7

6

5

4

3

2

1

HRC4 J1 50 * * *** S ** M*** * A M*** * A M*** * A M*** * A 000

1 95 7 10 11 9 10 11 9 10 11 9 10 1142 3 6 128

HRC4-J1Model Code

Hand operated double func-tion models, joystick actuator

HRC4-J Series

The “J” series is a doublefunction valve that may befitted with many differentstyles of hand-operatedlevers. This unit is typicallyused to control two doubleacting spools using a singlejoystick-style actuator. Thisprovides a single-handed,highly facile device to con-trol two separate actuators.

Features

Many optional features areavailable for this productseries, such as:

• Progressive or ergonomichandles with or withoutelectrical switches.

• New ergonomic handlepackage is a very user-friendly and stylish han-dle fitted with a squaregaiter that covers theentire mounting flange.

• A maximum of sevenelectrical switches maybe fitted to the ergonom-ic style handle in variousconfigurations, for a mul-titude of machine func-tions.


• All actuators with electri-cal switches carry a mini-mum IP44 environmentalprotection rating.*

Functional Symbol

Four control ports, double-function HRC4-J1, joystickactuator

1 4 3 2T P*Note - other ratings available


HRC4-J1 Dimensional data

13 0.51

210.83

316

12.4

26 1.02

80 3.15

39 1.54

41 1.61

Eato

n Pr

oduc

t Num

ber

02-

XXXX

XXPr

oduc

tion

code

P03-

XXX

Mad

e in

Ital

y

4P

3

2

1T

4.45113

M8n.4 holes

4.09104

103

4.06

100

3.94

1003.94

1.7745

4P

3

2

1T

70.28

40.1

6

Execution with M8mounting holes

Mounting Slot with detaildrawing

Description

Monoblock one lever, fourworkports.


Note

HRC4-J1 shown with V00type handle.


X00, K00

X01, K01

X02, K02

X03, K03

X04, K04

X05, K05

X06, K06

K07

K08

J01, M01

J02, M02

J03, M03

J04, M04

HRC4 Handles

Options for ErgonomicHandles

X type handle shown. For Kand M type, omit DeadMan’s Switch.

56 2.20

10

0.39

102 4.02

134

5.28

Holder Plate

"Dead Man"Switch

Ø 56 Ø 2.20

SWITCH HANDLE CONFIGURATION TYPE

Wiring Diagram

Electrical Specifications

X and K type handles

+

1

52

3 6

4

Plate

Switch Connections

1 2 3 4 5 6

All push-buttonsare red

Oran

ge

Yello

w

Gree

n

Brow

n

Blue

Blac

k

Purp

le

Gray

Push-button

Resistive load 7A/28 VdcInductive load 5A/28 Vac

Rocker-switch

Resistive load 10A/28 VdcInductive load 10A/115 Vac

Note

Standard lead lengths are350 mm (13.8 in) for pushbuttons; 400 mm (15.7 in)for rocker switches.

+

Pink

Ligh

t blu

e

0

Dead Man’s Switch


HRC4 Handles

Plate

Red push-button

1

Brow

n

Haze

l

2Switches connection

2 3

54

All push buttons are red

PlateBl

ack

Yello

w

2

Gree

n

3

Blue

4

Purp

le

5

+

Switches connection

Wiring Diagram

Electrical Specifications

J and M type handles

Push-button

Resistive load 100mA/50 VdcInductive load 400mA/32 Vac

12mA/125 Vac

Note

For applications requiring ahigh power switch, consultEaton sales department.


V00

V01

V02

HRC4 Handles

Options for ProgressiveHandles

SWITCH HANDLE CONFIGURATION TYPE

145.

5 5.

73

43 1.6966.5

2.62

Ø 56 Ø 2.20

Wiring Diagrams

+

red

blac

k

red

blac

k

blue

Push-button

Resistive load 4A/24 VdcInductive load 2A/250Vac

V01 V02, W01

Rocker-switch

Inductive load 16A/250 Vac20A/125 Vac


TYPE PRESSURE STROKEA B C D

bar psi bar psi mm in mm in

001 5.8 84 22 319 1.8 0.07 8.5 0.33002 6 87 22.5 326 2 0.08 6.5 0.26003 5.5 80 28.5 413 1 0.04 8.5 0.33004 4.9 71 18.9 274 1 0.04 8.5 0.33005 15.1 219 27.4 397 1.2 0.05 6.5 0.26007 6 87 37 537 1 0.04 8.5 0.33008 9.8 142 26 377 1.8 0.07 8.5 0.33010 3.25 47 15.4 223 1 0.04 8.5 0.33012 14 203 29 421 1 0.04 8.5 0.33013 3 44 10 145 1 0.04 8.5 0.33014 3.2 46 17.2 247 2 0.08 8.5 0.33016 6 87 21.7 315 2 0.08 6.3 0.25017 5 73 12 174 1 0.04 8.5 0.33018 5.9 86 12.9 187 1 0.04 8.5 0.33019 0.5 7 11.4 165 1.8 0.07 8.5 0.33020 4.3 62 15.2 220 1 0.04 8.5 0.33021 6 87 16.3 236 1.6 0.06 7.2 0.28022 1 15 8 116 1 0.04 8.5 0.33023 2 29 11.5 167 1 0.04 8.5 0.33024 5.8 84 19 276 1.8 0.07 7.2 0.28025 5.8 84 19 276 0.9 0.04 6.5 0.25026 6.5 94 14 203 1 0.04 8.5 0.33027 3 44 9 131 2 0.08 8.5 0.33028 5 73 21 305 1.1 0.04 8.7 0.34029 2 29 11.5 167 2 0.08 8.5 0.33030 0 0 13 189 0.5 0.02 8.5 0.33031 5.8 84 19 276 1.6 0.06 7.2 0.28032 3.4 49 29.4 426 1 0.04 8.5 0.33033 5.8 84 19 276 1 0.04 8.5 0.33037 5 73 21 305 1.2 0.05 6.5 0.26038 22 319 37 537 1 0.04 8.5 0.33

0

10

20

30

0 3 6 9

A

B

DC

0.15 0.3

270

180

90

360

Pusher stroke - mm

Pusher stroke - inch

Outp

ut p

ress

ure

- bar

Outp

ut p

ress

ure

- psi

Pressure ControlCurves Proportional with forced terminal rise

Terminal pressure value isthe inlet pressure.




039 2 29 8 116 0.8 0.03 6.8 0.27040 6.6 96 20.7 300 1 0.04 8.5 0.33041 8 116 20.7 300 1.8 0.07 8.5 0.33042 2 29 13 189 1 0.04 8.5 0.33043 3.2 47 11.7 170 1.8 0.07 8.5 0.33044 5.8 84 22.5 326 1.6 0.06 7.2 0.28048 7 102 22.1 321 1.2 0.05 7.5 0.29049 6 87 21.6 313 1 0.04 7.5 0.29053 8 116 22.3 323 1 0.04 8.5 0.33056 3.2 47 17.2 250 1 0.04 8.5 0.33057 1 15 13 189 1.8 0.07 8.5 0.33061 1.5 22 8.5 124 1 0.04 8.5 0.33064 0.5 7 18.4 267 1 0.04 8.5 0.33065 2 29 20.5 297 1 0.04 8.5 0.33068 2 29 27.5 399 1 0.04 8.5 0.33069 3 44 10.5 152 0.5 0.02 8.5 0.33070 5.8 84 22.4 325 1 0.04 8.5 0.33073 4 58 18 261 1 0.04 8.5 0.33074 5 73 25 363 2 0.08 7.8 0.31075 5 73 15 218 1 0.04 8.5 0.33077 5 73 26.9 390 1.2 0.05 8.5 0.33080 4 58 11 160 1 0.04 8.5 0.33081 8 116 14.5 210 1 0.04 7.5 0.29082 8 116 22.2 322 1 0.04 8.5 0.33083 0 0 64 928 1.5 0.06 8.5 0.33084 5.7 83 24.2 351 1 0.04 8.5 0.33085 6 87 25 363 0.9 0.04 8.5 0.33086 4 58 16.5 239 0.8 0.03 7.5 0.29088 5.8 84 17 247 1 0.04 8.5 0.33

Pressure ControlCurves Proportional with forced terminal rise

Terminal pressure value isthe inlet pressure.




101 4.4 64 19.8 287 0.4 0.02 9 0.35103 6 87 30 435 2 0.08 9 0.35104 8.2 119 55 798 1 004 9 0.35105 2 29 8 116 2 0.08 9 0.35106 6 87 40 580 0.9 0.03 9 0.35107 4 58 19.4 281 0.4 0.02 9 0.35111 5.5 80 25.5 370 0.9 0.03 9 0.35113 5 73 21.7 315 1.2 0.05 9 0.35114 4 58 10 145 2 0.08 9 0.35128 0 0 64 928 2 0.08 9 0.35134 5.8 84 23 334 1.6 0.06 9 0.35135 5.8 84 23 334 0.9 0.03 9 0.35136 5.8 84 23 334 1.8 0.07 9 0.35150 8 116 15 217 2 0.08 9 0.35151 0 0 40 580 1 0.04 5.4 0.21152 3 44 23 334 0.9 0.03 9 0.35154 2 29 15 217 0.9 0.03 9 0.35162 0.7 10 30 435 1 0.04 9 0.35163 1.4 20 11.5 167 1 0.04 9 0.35166 4.3 62 15 217 1.6 0.06 9 0.35167 5 73 18 261 2 0.08 9 0.35169 9.8 142 21 305 1.1 0.05 7.4 0.29175 5 73 16 232 1 0.04 9 0.35178 6.5 94 17.8 258 1.1 0.05 7 0.27179 6.5 94 17 246 1.1 0.05 9 0.35

270

180

90

360

0

10

20

30

0 3 6 9

A

C

B

D

0.15 0.3

Pusher stroke - mm


Outp

ut p

ress

ure

- bar

Outp

ut p

ress

ure

- psi

Pressure ControlCurves Proportional without forcedterminal rise


TYPE PRESSURE STROKEA B C D E F

bar psi bar psi bar psi mm in mm in mm in

201 1.5 22 8 116 15 218 2 0.08 7 0.28 8.5 0.33211 2 29 7 102 20 290 1 0.04 5 0.20 8.5 0.33215 4 58 7 102 10 145 1 0.04 7 0.28 8.5 0.33

TYPE PRESSURE STROKEA B C D E F

bar psi bar psi bar psi mm in mm in mm in

301 1.5 22 8 116 17.3 251 2 0.08 7 0.28 9 0.35

270

180

90

360

0

10

20

30

0 3 6 9

A

D E

0.15 0.3

F

B

C

Pusher stroke - mm


Outp

ut p

ress

ure

- bar

Outp

ut p

ress

ure

- psi

Pressure ControlCurves Proportional with gainchange and forced terminalrise

270

180

90

360

0

10

20

30

0 3 6 9

A

D E

0.15 0.3

F

B

C

Pusher stroke - mm


Outp

ut p

ress

ure

- bar

Outp

ut p

ress

ure

- psi

Pressure ControlCurvesProportional with gainchange but without forcedterminal rise


PerformanceDataActuation force

00

3

2

1

4

HRC4

Actu

atio

n fo

rce

- N

Actu

atio

n fo

rce

- lbs

Lever angle - (°) Degrees

Single port

3°56

'

18°3

6'19

°42'

10 20

19.5

15.5

5.8

20

10

2.5

0

5

0

3

2

1

HRC2-S

Actu

atio

n fo

rce

- N

Actu

atio

n fo

rce

- lbs

Lever angle - (°) Degrees

5°30

'

26°0

4'27

°36'

10 20 30

10

1.8

15 13.8

11

4.1

Note

Actuator forces are meas-ured on valves using a 001spring capsule with stan-dard return springs.

RETURN SPRINGS HRC1, HRC2-P2, HRC2-R1, HRC2-S

Type Adjustable Rangelb N

A from 3.08 to 6.16 from 13.7 to 27.4B from 6.62 to 9.92 from 29.4 to 44.1C from 16.5 to 3.42 from 73.5 to 135.2

Return Springs

ReturnSpring

RETURN SPRINGS HRC4

Type Adjustable Rangelb N

A from 5.17 to 7.91 from 23 to 35.2B from 19.78 to 39.57 from 88 to 176

© 2003 Eaton CorporationAll Rights ReservedPrinted in USADocument No. E-VLDI-MC001-ESeptember 2003

Eaton14615 Lone Oak RoadEden Prairie, MN 55344USATel: 952 937-9800Fax: 952 974-7722www.hydraulics.eaton.com

Eaton20 Rosamond RoadFootscrayVictoria 3011AustraliaTel: (61) 3 9319 8222Fax: (61) 3 9318 5714

EatonDr.-Reckeweg-Str. 1D-76532 Baden-Baden, GermanyTel: +49 (0) 7221 682-0Fax: +49 (0) 7221 682-788

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