hydraulic power packs - Titan Tools · 2019. 8. 9. · 2. index. build code motors. start solenoids...

- hydraulic power packs -

BKC1-18

Superior Torque and Tension Solutions

2

INDEX

BUILD CODE

MOTORS

START SOLENOIDS

PUMPS

CIRCUITS

RESERVOIRS

PENDANTS / WIRING

MANIFOLDS

VALVES

PAGES3-4

PAGE5

PAGE6

PAGE7

PAGE18

PAGES8-10

PAGES11-14

PAGES15-17

PAGE 19-20

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3

MOTORSTART

SOLENOID PUMP

Build Code Description

A 12v 4.5”, 2.2kw, 1 Term

B 12v 4.5”, 2.2kw, 2 Term

C 24v 4.5”, 2.2kw,1 Term

D 24v 4.5”, 2.2kw, 1 Term

E 12/24v 5”, 3.8/5.8kw 2 Term


1 12v, 3 Term, Plastic




5 12v, 3 Term, Steel



8 24v, 4 Term,Steel

9 Not Required


A 0.63 cc

B 0.80 cc

C 1.20 cc

D 1.60 cc

E 2.10 cc

F 2.50 cc

G 2.70 cc

H 3.20 cc

J 4.20 cc

K 5.10 cc

L 6.00 cc

CIRCUITCOIL

TERMINALS


A 101

B 102

C 102A

D 102B

E 103

F 103A

G 104A

H 104B

J 105

K 108

L 109

M 110

N 111

P 114

Q 114A

R 114B

S 114C

T 114D

U 208

V 211

W 215

BUILD CODE


0 Not Required

1 Dual Spade

2 Single Stud

3 Hirschmann

DUAL SPADE SINGLE STUD HIRSCHMANN

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4

RESERVOIR PLUMBING RELIEFUNIQUE CODE

OPTIONS

PENDANTS MANIFOLDS VALVES


1 Horizontal

2 Vertical

3 Horizontal/Vertical


A 70 Bar

B 105 Bar

C 140 Bar

D 175 Bar

E 210 Bar

F 240 Bar

G OTHER

* *Build Code Description

A Not required

B 1.5 LTR Round Steel

C 2 LTR Round Steel

D 3 LTR Round Steel

E 4 LTR Round Steel

F 4 LTR Steel Offset

G 6 LTR Steel Offset

H 8 LTR Steel Offset

J 10 LTR Steel Offset

K 12 LTR Steel Offset

L 8 LTR Steel Square

M 12 LTR Steel Square

N 16 LTR Steel Square

P 20 LTR Steel Square

Q 3 LTR Plastic

R 4 LTR Plastic

S 6 LTR Plastic

T 8 LTR Plastic

U 10 LTR Plastic

V 14 LTR Plastic

Z Special

BUILD CODE

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5

Build Code Model Voltage Terminals Torque (Nm)

Current (Amp)

Speed (rpm)

Power (kw)

A 1245-29 12 1 5.65 198 3000 1.8

B 1245-30 12 2 5.65 204 3000 1.8

C 2445-6 24 1 7.91 143 3000 2.6

D 2445-7 24 2 7.91 145 3000 2.5

DC MOTORS

SPECIFICATIONS

SPECIFICATIONS

HEAVY DUTY MOTORS

HI POWER CONTINUOUS DUTY

• 4.5”, 4 field series wound• Available with single terminal internally grounded and

two terminal externally grounded models• Up to 2.6kw of power• Clockwise rotation

• 5” open end fan cooled• Two terminal externally grounded• Up to 5kw of power• Clockwise rotation• Dual voltage 12v/24v

CW CW5/16-24 UNC

POWER CONNECTION

9T SPLINESAE A-A

190.5

123.95 123.95

90.39 90.391/4-20UNC MOUNTING SCREWS 1/4-20UNC MOUNTING SCREWS

98.55 98.55

289.56(4)

92.08 126.1110.4 MOUNTING HOLES

POWER CONNECTION POLES 3/8-16

139.04

50.8

CW

9T SPLINESAE A-A

PUMP MOUNTING5/16-18

50.858.75

58.7595.25127

Build Code Model Voltage Terminals Torque (Nm)

Current (Amp)

Speed (rpm)

Power (kw)

E 2450-3 12/24 2 145/289 201/338 3000 3/5

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START SOLENOIDS

• Available in plastic or steel• 200 amp continuous rated capacity• Available with 3 terminal for internally ground models or

4 terminal for externally ground models

Build Code Model Description A (mm)

B (mm)

C (mm)

5 391-35 12v, 3 Terminal, Steel 59.8 63.3 87.4

6 391-36 12v, 4 Terminal, Steel 59.8 63.3 87.4

7 391-37 24v, 3 Terminal, Steel 59.8 63.3 87.4

8 391-38 24v, 4 Terminal,Steel 59.8 63.3 87.4

Build Code Model Description A (mm)

B (mm)

C (mm)

1 391-31 12v, 3 Terminal, Plastic 78.5 66.2 69.1




SPECIFICATIONS

SPECIFICATIONS

FEATURES

A B

C

AB

C

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7

PUMPS

FEATURES

SPECIFICATIONS

• Latest design utilises an 11 tooth 32/64 spline for highertorque

• Pressure balanced gear pump• High mechanical and volume efficiency• Low noise• Counter clockwise rotation• Positive T.I.R. (Total Indicator Reading) alignment

Build Code Model DisplacementPressure

Length (mm)Working

(Bar/PSI)Max (Bar/

PSI)

A PL-0.63-11T-K 0.63 cc 200/2900 280/4000 84.33

B PL-0.80-11T-K 0.80 cc 200/2900 280/4000 85.34

C PL-1.20-11T-K 1.20 cc 200/2900 280/4000 86.87

D PL-1.60-11T-K 1.60 cc 200/2900 280/4000 88.39

E PL-2.10-11T-K 2.10 cc 200/2900 280/4000 90.42

F PL-2.50-11T-K 2.50 cc 200/2900 280/4000 91.95

G PL-2.70-11T-K 2.70 cc 200/2900 280/4000 92.96

H PL-3.20-11T-K 3.20 cc 200/2900 280/4000 95.00

J PL-4.20-ES-11T-K 4.20 cc 180/2610 260/3770 98.81

K PL-5.1-ES-11T-K 5.10 cc 138/2000 227/3300 101.85

L PL-6.0-ES-11T-K 6.00 cc 138/2000 227/3300 105.41

L

11.9

66.722.99

9.49

9.5310.49

29.5468.73

20.0

CCW

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8

MM

M

M

M

M

MM M

"T""P"

M

M

CIRCUIT 103ACIRCUIT 104ACIRCUIT 104B

CIRCUIT 105

CIRCUIT 106

CIRCUIT 101 CIRCUIT 102 CIRCUIT 102A

CIRCUIT 102B

CIRCUIT 103“P”“P”“P” “T”“T”“T”

“P”

“P”

“P” “P” “P”

“P”

“P”“T”

“T”

“T” “T” “T”

“T”

“T”

CIRCUITS

UNIVERSAL MANIFOLD 1 (UM1)

• 10 standard circuits• Manufactured from lightweight aluminium• Industry standard C08 cavities• 3/8 BSPP ports (SAE available on request)

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9

CIRCUITS


• 9 standard circuits• Manufactured from lightweight aluminium• Industry standard C08 cavities• 9/16 SAE ports

CIRCUIT 114D

CIRCUIT 108 CIRCUIT 109

CIRCUIT 110

CIRCUIT 111

CIRCUIT 114CIRCUIT 114A

CIRCUIT 114B

CIRCUIT 114C

“A” “A”

“A”

“A”

“A”

“B” “B”

“B”

“B”

“B”

M M

M

M

M

M

M

M

M

“A” “B”

“A” “B”

“A” “B”

“A” “B”

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10

• Allows for multiple integrated single and double acting circuits• Manufactured from lightweight aluminium• Industry standard C08 cavities• 9/16 SAE ports

M M

M M

M M

CIRCUIT 211CIRCUIT 208

CIRCUIT 216 CIRCUIT 215

“A1” “A1”

“A1”“A1”

“A” “A”

“A”“A”

“B1” “B1”

“B1”“B1”

“B” “B”

“B”“B”


CIRCUITS

• Any two circuits from previous page can be integrated

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11

RESERVOIRS - ROUND STEEL

101.6

101.6127

132.08120.450.8

50.8

38.1 38.13/8 NPT

122.174

A

FEATURES

SPECIFICATIONS

• Manufactured by using a deep drawn steel process• Up to 4 litre useable• Supplied breather includes oil level dipstick• Black powder coat finish

Build Code ModelUseable Volume

(lt)

A Length (mm)

B 8080-21-K 1.5 159

C 8080-2-K 2 213

D 8080-3-K 3 292

E 8080-4-K 4 378

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12

FEATURES

• Offset design• Up to 12 litre useable• Supplied breather includes oil level dipstick• Black powder coat finish

RESERVOIRS - OFFSET STEEL

A 25.4

182.88

3/4 NPT

3/8” MOUNTING HOLE

SPECIFICATIONS

Build Code ModelUseable Volume

(lt)

A Length (mm)

F 8080-5-K 4 232

G 8080-6-K 6 318

H 8080-8-K 8 403

J 8080-10-K 10 489

K 8080-12-K 12 575

168.4

101.6

6.85

101.6

50.8

50.8

120.4

* SHIMMING MAY BE REQUIRED ON MOUNT TABSFOR ALIGNMENT ON INSTALLATION

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FEATURES

• Up to 20 litre useable• Supplied breather includes oil level dipstick• Black powder coat finish• Front and rear mounting tabs on all models

SPECIFICATIONS

RESERVOIRS - SQUARE STEEL

50.8

101.6

101.6

213.87120.4

98.55

158.75

196.85

50.819.05

19.05 38.1

50.83/4 NPT 3/4 NPTA

B

Build Code Model Useable Volume (lt)

A Length (mm)

B Length (mm)

L 8080-8-S-K 8 235 273

M 8080-13-K 12 349 387

N 8080-16-K 16 470 508

P 8080-20-K 20 581 619

* SHIMMING MAY BE REQUIRED ON MOUNT TABSFOR ALIGNMENT ON INSTALLATION

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FEATURES

RESERVOIRS - SQUARE PLASTIC

• High impact plastic• Oil level visable at all times• Up to 14 litre useable• Supplied breather includes oil level dipstick• Lightweight• Rear mounting tabs available on request

3/4 NPT

A

3/4 NPT

66.04

174.75

87.38

174.75

101.650.8

50.8

101.6 120.4

Build Code Model Useable Volume (lt)

A Length (mm)

Q 8181-35-K 3 203

R 8181-5-K 4 267

S 8181-6-K 6 337

T 8282-8-K 8 440

U 8282-10-K 10 632

V 8181-14-K 14 699

SPECIFICATIONS

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15

REMOTE PENDANTS

PENDANT SPECIFICATIONS

EXTENSION CABLE

55.63

25410.1

61.98

SOLID MOULDMALE SIDE WATERPROOFCONNECTOR

2.WHITE 3. GREEN

4.RED

CONNECTION INSERT GUIDE

1. BLACK

3. GREEN 4.RED

1. BLACK2.WHITE

MALE CONNECTOR3. GREEN4.RED

1. BLACK 2.WHITE

FEMALE CONNECTOR

Model DescriptionA

Length (mm)

74-06 Extension cord with one male and one female solid mould connectors. 4572

74-07 Extension cord with one male and one female solid mould connectors. 7620

L

8.5

Model Description

3952-52 2 button pendant with solid mould quick connector

395-55-1 As above with LED battery condition indicator

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16

2W2P USING INTEGRAL VALVE

SINGLE ACTING

DOUBLE ACTING

REMOTE PENDANT WIRING

LOOM MODEL 74-04

KTI HYDRAULICS 18AWG 600v -40°~90°

203.250.8

50.8

8.9

152.4

BLACK

WHITE

GREENRED

# 10 RING TERM.

1/4” SPADE TERM.

5/16 “RING TERM.

“P” “T”

Example circuit

RB&W

G

MOTORS1245-292445-6

START SOL.391-31391-33391-35391-37

RB&W

G

MOTORS1245-302445-72450-3

START SOL.391-32391-34391-36391-38

A2

D1

M

4W2P USING INTEGRAL VALVES“P” “T”

M

Example circuit

R

B/G

W

MOTORS1245-302445-72450-3

START SOL.391-32391-34391-36391-38

A2

D1

MOTORS1245-292445-6

START SOL.391-31391-33391-35391-37

R

B/G

W


RED

WHITE# 10 RING TERM.

1/4” ELBOW SPADE TERM.

5/16 “RING TERM.GREENBLACK

203.2 152.450.8

LOOM MODEL 74-28

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17

4W3P USING CETOP VALVES

4W3P USING INTEGRAL VALVES

REMOTE PENDANT WIRING

R

B

G

W

MOTORS1245-292445-6

START SOL.391-31391-33391-35391-37

M

"P" "T"

Example circuit

“A” “B”

R

BG

W

D1

START SOL.391-32391-34391-36391-38

MOTORS1245-302445-72450-3

M

Example circuit

“A” “B”

D1

START SOL.391-32391-34391-36391-38

MOTORS1245-302445-72450-3

MOTORS1245-292445-6

START SOL.391-31391-33391-35391-37

BB

WW GGRR



RED

# 10 RING TERM.5/16 “RING TERM.

WHITEBLACK

GREEN

203.2 50.8

LOOM MODEL 74-03



RED

# 10 RING TERM.5/16 “RING TERM.

WHITEBLACK

GREEN

203.2 50.8

LOOM MODEL 74-03

DOUBLE ACTING

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18

FEATURES

• Manufactured from lightweight aluminium material• 210 bar working pressure

MANIFOLDS

CETOP 3 MANIFOLD

STACKABLE VALVE MANIFOLD

SPACER

Model Description

3030-10-H-K Single CETOP 3 manifold - Horizontal mount

3030-10-16-H-K Single CETOP 3 manifold - Vertical mount.

Model Description

3030-HDF-K Stackable valve manifold - Horizontal mount.

3030-VDF-K Stackable valve manifold - Vertical mount.

Model Description

3030-10-11-K Spacer block - increases height of P & T ports by 31.75mm

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19

VALVES-STACKABLE

SPECIFICATIONS

FEATURES

PART NO. SPOOL & INTERMEDIATE POSITION VALVE TYPE

HDF-ES-0C-0000/10 4W3P

HDF-ES-1C-0000/10 4W3P

HDF-ES-3C-0000/10 4W3P

HDF-ES-4C-0000/10 4W3P


HDFC-ES-0C-0000/10 4W3P

HDFC-ES-1C-0000/10 4W3P

HDFC-ES-3C-0000/10 4W3P

HDFC-ES-4C-0000/10 4W3P

Nominal Flow Rate 20 L/minMax Flow Rate 25 L/min

Max. Nominal Pressure (P,A,B) 250 BarMax Rec. Pressure (T) 200 Bar

13mm Coil

• HDF models require a closing end plate part number PD1-03.

• HDFC models can be used as a standalone valve or as the closing valve ona stack

• Does not require a closing plate

• 1-8 valves in a stack• Available with 12v or 24v coils• Use with a 3030-HDF or 3030-VDF to mount onto Boss

hydraulic power unit.• Can be used a standalone valve stack

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20

SPECIFICATIONS

FEATURES

• Manufactured in Europe• Available with AC or DC coils• Variety of Sandwich valves also available.• Valves require a 3030-HDF or 3030-VDF manifold to

mount onto Boss packs


HD3-ES-0C-0000/20 4W3P

HD3-ES-1C-0000/20 4W3P

HD3-ES-3C-0000/20 4W3P

HD3-ES-4C-0000/20 4W3P

HD3-ES-1LL-0000/20 4W2P

Nominal Flow Rate 50 L/minMax Flow Rate 60 L/min

Max. Nominal Pressure (P,A,B) 320 BarMax Rec. Pressure (T) 210 Bar

19mm Coil Stem

CETOP 3 VALVES

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21

NOTES

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22

ALSO AVAILABLE

• Dual ported UN-Oring threads• Hard chrome plated piston rod - AISI K1045 material• CDSM honed barrel• Range of bore sizes available (1.5-5”)

HYDRAULIC AG STYLE CYLINDERS CYLINDERS

• Single and double acting cylinders• Hand, electric and air driven pumps• Hydraulic pullers• Hydraulic tools and workshop equipment

700 BAR HYDRAULIC CYLINDERS PUMPS AND TOOLS

• Hydraulic and Pneumatic torque wrenches• Wrenches over 80,000 Nm available• Square drive wrenches available from 3/4”-2 1/2” drive• Low Clearance wrenches up to M120 bolts• In house calibration facility

HYDRAULIC & PNEUMATIC TORQUE WRENCHES, PUMPS & ACCESSORIES

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- hYDRAULIC pOWER PACKS -

- LARGE VARIETY OF PUMP SIZES -

- CustomISED DESIGNS -

- HYDRAULIC COMPONENTS AVAILABLE-

- WIDE RANGE OF STANDARD CIRCUITS -

- HEAVY DUTY 12 AND 24V MOTORS -

- after sales customer support -

Superior Torque and Tension Solutions

Phone: 1300 731 775 Int: (61) 7 3277 1775Fax: (61) 7 3277 3994 Email: [email protected]

www.titantools.com.au

4/8 Willingdon StreetArcherfieldQueensland, Australia 4108

hydraulic power packs - Titan Tools · 2019. 8. 9. · 2. index. build code motors. start solenoids...

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Transcript of hydraulic power packs - Titan Tools · 2019. 8. 9. · 2. index. build code motors. start solenoids...