HRS Flow Presentation

1 Complete Support Global REV 1.0


INGLASS GROUP: The Company

•1987- The INglass Group, based in San Polo di Piave, was founded as Incos. INglass designsand manufactures molds for the plastic materials sector.• 1991- the company began focusing and specializing in multi-colour and multi-component rotating tools for car lighting (front and rear lights). • 2001- The HRSFlow Division was set up for the production of hot runner systems• 2004 - Resources were dedicated to the development of injection-compression technology forthe production of wide panoramic polycarbonate surfaces to replace glass in the automotive sector (Plastic Glazing).• 2006 - M.O.M. control units was released on the market to monitor injection moldingprocesses.• 2007 - New service that aims to cooling optimization through improvements and solutions in the mold, with possible use of Selective Laser Melting insert (with conformal waterlines).


Inglass-HRSflow is a global company in continuos growing:

• Over 300 employees worldwide.

• Inglass-HRSflow headquarters are located in San Polo di Piave (North East Italy). See map on thispage.

• 2009 objectives include further subsidiaries opening to improve global service capabilities

INGLASS - HRSFLOW COMPANY


– ARGENTINA– AUSTRALIA– BRAZIL– CHINA– CZECH REPUBLIC– FRANCE– GERMANY– INDIA– JAPAN– KOREA– MEXICO– N. AMERICA– RUSSIA– SLOVAKIA– SLOVENIA– SPAIN/PORTUGAL– SWEDEN– TAIWAN– TURKEY– UK

Inglass HRSflow ITALY:Headquarter Production Warehouse

Inglass HRSFlow SUBSIDIARIES with:

- SALES OFFICE

- ENGINEERING OFFICE

- CUSTOMER SERVICE

Warehouse

HRS DISTRIBUTORS

INGLASS HRSFlow PRESENCE WORLDWIDE

INGLASS - HRS Russia Opening target 2009

INGLASS - HRS Poland Opening target: 2009


DIPENDENTI INGLASS

030 40 47

215

6073 78

40

7275

165 174

50

66

109130

0

50

100

150

200

250

300

350

400

2004 2005 2006 2007 2008 2009

FOREIGNEMPLOYEES

HRSFLOWItaly

INGLASS Italy

INGLASS /HRSFLOWItaly

65%

35%

TOTAL FORECAST 2009 INGLASS/HRSFLOW TURNOVER

14 16 17 19 19 19

10

1517

2329

35

-

10

20

30

40

50

60

2004 2005 2006 2007 2008 Budget 2009YEARSINGLASS HRSFLOW

HRSFLow trademark- HOT RUNNERS –AUTOMATION -

COMPANY TURNOVER

INGLASS trademark- MOLDS FOR LIGHTING/GLAZING -

EMPLOYEES


FINAL CUSTOMERS


FINAL CUSTOMERS – Other sectors


OUR EXPERTISE FOR COMPETITIVE EDGE


SOLUTIONS PROVIDER


A COMPLETE SUPPORT IN THE CUSTOMER CYCLE


CREATING VALUE TO OUR CUSTOMERS

INGLASS - HRS offers added value to the customer chain

HR supplier

Mold maker

TIER 1Car

Maker

HR + mold cooling + process control

Simple HR supplier

HRSFlow + INGLASS GLAZING tech.

VALUE

HR + mold cooling + new technologies

new STD CO2 reduction / consumption, lightweighting

Car Styling + new STD CO2 reduction / consumption, lightweighting


OUR PRODUCTS : Lighting molds

Inglass HRS is leader worldwide inMulticolor rotative molds for automotive lighting applications


H000710.0 H000545.0 1500 mm

700 mm

BY KIND PERMISSION OF...

OUR PRODUCTS: Glazing Molds


PREWIRED SYSTEMS HOT HALVES

OUR PRODUCTS: Hot Runners Systems

For Big parts

For Medium - Small parts


M.O.M. – Molding Optimization Manager

• Provides thermoregulation in the HR

• Monitors energy consumption

• Manages sequential valve gate opening and closing

ELD – Electronic Leak Detector

HRCU- Hot Runner Control Unit

Control Unit for heatregulation during injectionphase

Sequential time control unit for nozzle timing

Easy-to-use device to quickly locate any leakageof plastic material ( or other liquid) inside the mold

STC –Sequential Time Control

OUR PRODUCTS: Controllers and Automation


HRS –INGLASS : A TOTAL SUPPORT FOR A COMPLETE PROGRAM

PHASE I PHASE I EngineeringEngineering

PHASE II PHASE II SupplySupply

PHASE III PHASE III ProductionProduction

PHASE I : Engineering supply

Activity Responsabile In coordination with Supervisor

part analysis and definition of critics parts HRS/Inglass TIER ONE TIER ONE

plastic material definition TIER ONE HRS/Inglass TIER ONE

analysis and optimization of criticalities (with cooling, moldflow, warpage…) and defintion of benefits on cost and quality

HRS/Inglass TIER ONE TIER ONE

Study of application of new/different technologies (Coinjection, Mucell…) and definition of benefits on cost and quality


parts codesign HRS/Inglass Moldmakers / TIER ONE TIER ONE

Suggestion of moldmakers HRS/Inglass TIER ONE TIER ONE

Analysis of production machines and lines and evaluation of MOM, ELD implementation with definition of benefits on cost and quality



PHASE III : Try outs and SOP

Activity Responsible In coordination with Supervisor

Presecnce at try out and launch of production HRS/Inglass TIER ONE TIER ONE

Support on injection process set up and optimization HRS/Inglass TIER ONE TIER ONE

Check of part quality and cost and comparison with forecasted values TIER ONE HRS/Inglass TIER ONE

Eventual improvement on cycle/quality TIER ONE HRS/Inglass TIER ONE

Phase II : tools and components supply

Activity Responsible In coordination with Supervisor

Supplier definition TIER ONE

Molds design and production Moldmakers HRS/Inglass TIER ONE

Hot Runner design and production HRS/Inglass Moldmakers TIER ONE

Special cooling insert design and production HRS/Inglass Moldmakers / TIER ONE TIER ONE

Lighting molds design and production HRS/Inglass TIER ONE TIER ONE

Eventual Molds Purchasing in China HRS/Inglass TIER ONE TIER ONE

MOM and ELD HRS/Inglass TIER ONE

HRS –INGLASS : A TOTAL SUPPORT FOR A COMPLETE PROGRAM


PLASTIC TECHNOLOGIES 100%

EXPERIENCE TO CREATE VALUEEXPERIENCE TO CREATE VALUE

- Part quality improvement

- Part cost reduction

- Production beackdown reduction

- Production efficiency improvement

HRS Flow Presentation

Technology

Transcript of HRS Flow Presentation