How to Weld Cast Iron_ 8 Steps (With Pictures) - WikiHow
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Transcript of How to Weld Cast Iron_ 8 Steps (With Pictures) - WikiHow
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How to Weld Cast IronTwo Methods: Temperature and Environment Welding
Welding cast iron is a precision task that requires high heat, and oftenexpensive equipment. You should not attempt it on the strength of reading abrief Internet article, no matter how informative. However, understanding thebasics can help you prepare for a qualification course, or to make betterdecisions for welding projects run by qualified personnel under yoursupervision.
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Keep the cast iron out of the range of 150 to 500 degrees Fahrenheit (65 to260 Celsius). This is a danger zone for cast iron, during which it is the most
unstable and difficult to work with. This will usually mean heating or cooling the ironbefore and during the work.
Preheat the sections that require work to the 500 to 1,200 degrees Fahrenheitrange (260 to 649 Celsius).
Keep nearby iron cool, but not cold. If cold, you can sometimes run themachinery to get it up to the desired temperature.
Keep your repair patch cool enough that you can touch it safety with yourbare hand. Hotter patches can ruin the weld, and cold patches will take too long
to heat up to welding temperature. Consult your engineering specifications documentsto know the best temperature for the exact iron formula you are using in your project.
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1 Repair cracks and rips by attaching a cast part that serves as a patchbetween intact parts of the cast iron.
Weld patches in place using short welds, about 1 inch (2.5 cm) long each. This will
Method 1 of 2: Temperature and Environment
Method 2 of 2: Welding
How to Weld Cast Iron: 8 Steps (with Pictures) - wikiHow http://www.wikihow.com/Weld-Cast-Iron
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keep the nearby metal from overheating as you work.
Use studding to reinforce major cracks. This technique involves drilling holesinto the cast iron surface, then screwing the patch in place. You then weld the
screws in place as part of the repair job.
Expect to find small cracks in the iron when your welding is done. This is anormal and unavoidable part of welding cast iron. Use sealing compound for joints
and sections that must be watertight.
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Always preheat or pre-cool cast iron using the same methodthroughout. Changing methods can cause stress and fractures in thecast iron. These may ruin your project, or be small enough to gounnoticed until the iron fails catastrophically during normal operation.
Cast iron is typically higher in carbon than steel. This makes the ironbrittle, and more difficult to weld than other industrial metals.
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Keep fire suppression handy when working with your welding rig.Although cast iron is not flammable, you are -- and so are many of thematerials that are part of the welding rig.
Welding rig
Safety goggles
Cast iron patches
Tips
Warnings
Things You'll Need
How to Weld Cast Iron: 8 Steps (with Pictures) - wikiHow http://www.wikihow.com/Weld-Cast-Iron
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Welding gloves
Welding apron or work suit
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How to Weld Cast Iron: 8 Steps (with Pictures) - wikiHow http://www.wikihow.com/Weld-Cast-Iron
3 3 04: 13 01/06/201 نم4 ص PDF created with pdfFactory Pro trial version www.pdffactory.com