HOW TO SELECT INNOVATIVE

ELECTRONIC COMPONENTS

FOR EV/HEV DESIGN

ELEXCON2016

Founded in 1962 by Dr. Felix Zandman, based on an

innovative resistor technology.

Since 1985, strategy of accelerated growth through

focused R&D and synergistic acquisitions to become

a true broad-liner on a worldwide basis.

Vishay components used today by virtually all major

manufacturers of electronic products worldwide.

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VISHAY — A PIONEER OF THE ELECTRONIC COMPONENTS INDUSTRY

TOP HEADER

GLOBAL LOCATIONS

VISHAY INNOVATION IMPROVEMENT EFFICIENCY

Use SMPS for power supply instead of Linear Regulators

Using synchronous Buck Converter

Brushed DC Motors will be replaced by BLDC Motors

BWL Diodes to minimize the losses (ringing)

Use Planar Transformers (up to 15kW) for HV DC/DC

DC Link and high CV Buffer capacitors for stabilization

High current Planar Filters with extremely low DCR

Bi-directional battery current sensing up to 1000A

Automotive Qualified Packages• D2PAK also TO220 & TO262

• DPAK also IPAK and reverse DPAK

• PPAK-SO8L single & dual

• PPAK-1212

• SO8 single & dual

• TSOP-6 single & dual

• SSOT-23

• SC-70

• SC-89

• PPAK SC-70

• KGD (known good die)

All Rated 175C

All SQ parts have lead free terminations per JEDEC

All SO parts are 100% lead free

VISHAY MOSFET PACKAGES

Automotive MOSFET Packaging Roadmap

TO-220

D-PAK

PKG Size

TO-263 TO-262

R-DPAK

SOIC-8 PPAK SO-8L

2013~

New Packages

In Development

PPAK 8x8L

2011

PPAK-1212

100A DPAK

200A 7pin D2PAK

TSSOP-6SSOT-23SC-89

100% lead free

High Current 60A PPAK-SO8L

PPAK SO-8LAsym PPAKs

Released in 2012

PPAK 10x12L

PPAK 1212 Asym

PPAK SC-70

B6 BRIDGE POWER-PAK® VS. TO-252BOARD SPACE SAVING

46%

60%

78%

B6 BRIDGE POWER-PAK® 8X8L VS. TO-263BOARD SPACE SAVING

60%

200A PPAK 8x8L Single and 100A Dual

• Package is 8mm x 8mm x 1.2mm

• 40V 300M cell Single (SQJQ402E) and Dual (SQJQ900E)

• Target is for D2PAK replacement and 2x DPAK replacement

Motor Driver

HVAC TREND WITH BLDC MOTOR

DC brushed motor to BLDC motor - Efficiency improvedup to 50%, much smaller heat sink

Low-profile design

3 x Dual PPAK8x8L instead of6 x TO-263

ACTIVE BATTERY BALANCING MOSFET SELECTION

ACTIVE BATTERY BALANCING MOSFET SELECTION

ESMPTM SERIES PLATFORM

SMPC SMP Micro-SMPSMPD

15

TOP HEADER

SMP

SMF

u-SMP

SMA

Package Evolution

• 57% in space

• 47% in height

• 100% in current rating

• 49% in space

• 46% in height

• 67% in current rating

• 24% in space

• 31% in height

• 67% in current rating

SMB

SlimSMA

SMP

• 69% in space

• 45% in height

• 125% in current rating

• 40% in space

• 44% in height

• 75% in current rating

FlatPAK

SMPA

SlimSMA

• 68% in space

• 41% in height

• 600% in current rating

• 29% in space

• 41% in height

• 160% in current rating

• 29% in space

• 41% in height

• 100% in current rating

DPAK

FlatPAK

SMPC

SlimDPAK

• 86% in space

• 57% in height

• 200% in current rating

• 49% in space

• 42% in height

• 150% in current rating

• 46% in space

• 48% in height

• 125% in current rating

SMC

DIODES FOR SWITCH MODE POWER SUPPLY (SMPS)

SMPD Benchmark with D2PAK SMPD D2PAK

Low Profile Packages Comparison (Cont’d)

D²PAK SlimDPAK

SMPD

• 86% in space

• 57% in height

• 100% in current rating

• 49% in space

• 42% in height

• 67% in current rating

Clamping protection

AEC-Q101 qualified

Various package from MSMP to DO-218AB

100 to 8,000W PPPM clamping capability

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TVS DIODE FOR AUTOMOTIVE

For

• High power main load dump protection

• High power flywheel with clamping

• Secondary protection of control circuit

• FET and IGBT Gate protection

5V to 540V Breakdown voltage

Uni and Bi-directional types available

Support to

• ISO 16750-2 : 2010 and ISO7637-2 : 2004

• JASO D 94 001

• SAE

and other standard specifications

Fast response ( 1ps typical)

Low clamping ratio

No overshoot

No wear-out and no open failures

flywheel Load dump

TVS APPLICATION

Primary

Secondary

• Breakdown voltage – Vbr

• Working stand-off reverse voltage – Vwm

• Maximum Peak Pulse Surge Current – Ippm

• Maximum clamping voltage – Vc

3,000W (10 X 1,000us) Medium

power TVS

For protect the non-fusible power

line switch

• Non fusible line switch

applied to circuit for reduce

fuse change

SMC3K series is only for

• ISO 16750-2 :2004 Pulse b

• ISO 7637-2 : 2004 Jun.15

Pulse 5b

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SMC3K Series Bi-Directonal TVS

New 400W surface mount Protection Diode in SMF package

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VTVS5V0ASMF TO VTVS63GSMF SERIES

Transient Voltage Suppressor in:

Power supply application, automotive application, Industrial application, Communication application

400 Watt peak pulse power capability with a 10/1000 μswaveform

Available as 2% and 5% Series

Reverse standoff voltage range: VRWM = 5V to 63 V

Low profile SMF package, very low height of max. 0.95mm

Low incremental surge resistance, excellent clamping capability

“Low-Noise” technology - very fast response time

AEC-Q101 qualified

ZENER DIODES PACKAGE OVERVIEW

Pla

stic

Pack

ages

Gla

ss P

ack

ages

200mW 300mW 500mW 800mW 3000mW1000mW

MicroSMF

MicroSMF PLZ Series Zener Diodes

80

100

120

140

160

180

200

220

240

260

280

300

320

340

360

0 200 400 600 800 1000 1200 1400 1600 1800

Rth

[K

/W]

time [sec]

Typical Thermal Resistance(Device mounted on PCB (50 x 50 mm, t=1.6mm); Solder land (10 x 10mm)

TLZxx (SOD-80) BZM55Bxx (MicroMelf) MMSZ52xx (SOD-123) PLZ20B (µSMF)

PLZ-SERIES - 500MW ZENER DIODES IN MICROSMFPACKAGE

New MicroSMF Package , JEDEC Registration DO-219AC

54 Zener Voltages set up

SOD-323FL Package Size

Cu wire bonded

500mW Power Dissipation, Excellent thermal characteristics, RthJA 130k/W

Very tight Zener Voltage Tolerances +/- 2,5 % in 6 new Inch Planar New Technology

Surge Current and ESD rated

Excellent stability, low leakage and low noise current

RoHS-compliant, halogen-free, and Vishay green

Symetrical leads / Wave & Reflow solderable

Visual solder quality inspection possible (no x-ray needed)

Whisker Level 2 qualified according to JESD 201

AEC-Q101 qualified

Samples available in VSSC

Q-Packs available

Full xls cross ref tool available

TVS for Load Dump

Battery Pulse A Pulse B

12V

SM8S22/24AHE3 SM6S22/24AHE3

SM8A27HE3 SM5S22/24AHE3

SM8A27THE3 SM6A27HE3

SM6A27THE3

SM5A27THE3

/ SMC3K24CAHM3

24VSM8S30AHE3

/SM8S33AHE3

BMS – PASSIVE BALANCINGPolarity Diode: VSSAF5M12HM3,V8PM12HE3

D2D Diode: V8P10HM3SS3P4HM3

One cell – 3.75VOne board – 12 Cells 45V,One Sys – 9~12 boards

DC-Link Aluminum Capacitor

Key Benefits

Low impedance

High ripple current

at high temperature

Long useful life

RoHS-compliant

High Temperature Reflow Soldering

AEC-Q200 qualified

Automotive Applications

48V/12V Converter

Electro-(Hydraulic) power steering (EHPS)

AirBag EPB, BMS, TCU…

AEC-Q200 Qualification

• Radial types

• 140RTM

• 146RTI

• 150RMI

• 152RMH

• SMD Types

• 140CRH

• 146CTI

• 150CRZ

• 160CLA

DC-LINK CAPACITOR MKP1848

Features

•AEC-Q200 qualified

• High performance DC filter

• Low ESR

• High peak current capabilities

• High RMS current capabilities

Application

• HEV/EV Power train

• Renewable energies inverters

• Motor drives

• 1uF to 400uF, 5%

• Rated voltage range, Undc 450V-1200V

• Max app P-P ripple voltage: 0.2*Undc

DC-LINK CAPACITOR IN INVERTER MODULEDC-LINK FILTER—HIGH CURRENT & CAPACITANCE VALUE DESIGN

typical C-Range: 200…1800µF

typical nominal voltage: 400…650VDC

max operating temperature: 125°C

low losses and low inductance

long life time, no storage problems

high peak current; dU/dt Customized product

(design, terminals…)

FD

EZ

CE C

ZBD

AH

IHLP series InductorHigh Current Low Profile application

SATURATIONVishay (IHLP 2525) vs. Competitor

Energy/( joules) (4.7 H)

0

5

10

15

20

25

30

0,0 1,0 2,0 3,0

Current (A)

En

erg

y S

tora

ge -

ujo

ule

s

Vishay

IHLP 2525

Competitor

IHLP-2525AH-01IHLP-2525BD-01 IHLP-2525CZ-01IHLP-2525EZ-01IHLP-5050CE-01IHLP-5050EZ-01 IHLP-5050FD-01

L 0.1µH to 4.7µH 0.1µH to 10µH 0.1µH to 10µH 0.56uH & 1uH 0.1µH to 10µH 0.1µH to 10µH 0.1µH to 10µH

Size 2525 2525 2525 2525 5050 5050 5050

Height 1.8mm 2.4mm 3.0mm 5.0mm 3.5mm 5.0mm 6.5mm

Rated I

Amps3.0 to 20.0 2.0 to 30.0 3.0 to 32.5 19 & 13 7.0 to 43.0 9.0 to 55.0 13.5 to 60.0

I - Sat 5.0 to 40.0 5.0 to 58.0 7.0 to 60.0 20 & 15 14.0 to 84.0 16.0 to 118.0 30.0 to 120.0

SHIELDED HIGH CURRENT INDUCTORIHLP8787

Load current up to 100 A

Excellent for non-isolated DC/DC

Very high saturation current

Fully shielded housing

Optimized as EMI Filter

Ultra-low DCR

155°C ratedIHLP-8787LZ22.86 x 22 mm

Target Market is Automotive Start/Stop Filters

POWER PLANAR TRANSFORMER MEDIUM POWER UP TO 15KW

Electrical Data

Transformers and inductors designed and manufactured for all types of

switched mode power supply (SMPS) within following characteristics

Power rating: Up to 15kW

Input voltage: 12 VDC to 400 VDC

Output voltage: 3 VDC to 60 VDC

Frequency range: 50 kHz to 1 MHz

Typical efficiency: 96% to 99%

Temperature range: -40°C to +125°C

Dielectric strength: Up to 4000 VRMS

AC / DC CHARGER

DC / DC CONVERTER

ISOLATED BI-DIRECTIONAL DC/DC CONVERTER 1KW

Full wave synchronous FET rectifier

IHLP6767GZ5A

150CRZ

PPAK8x8L 80V/2mΩDual PPAK8x8L 80V/4mΩ

CURRENT SENSING RESISTORS

Motor

Interface

Dialog

Control

ASIC

Warning Lamp

Current Sense

Resistor

VbattVcc

Clutch

POWER METAL STRIP®

WSL0603, 0.1W, 15m to 100m.WSL0805, 0.125W, 10m to 200m.WSL0805-18, 0.25W, 15m to 100m.WSL1206, 0.25W, 2m to 200m.WSL1206-18, 0.5W, 15m to 100m.WSL2010, 0.5W, 1m to 500m.WSL2010-18, 1.0W, 15m to 100m.WSL2512, 1.0W, 1m to 500m.WSL2512-18, 2.0W, 1m to 10m.WSL2816, 2.0W, 10m to 100m.WSR2, 2.0WWSL3921, 3.0W, 15m to 100m, 75ppm.WSL5931, 5.0W, 15m to 100m, 75ppm.WSR5, 5.0W, 15m to 100m, 75ppm.WSH2818, 5.0W, (High power, low value).WSLT2512, 1.0W, (275C High temperature).WSLP1206, 1.0W,(Sup-low profile high power).WSLS2512, 1.0W, (0.5%,1% Life stability).

POWER METAL STRIP®

HIGH TEMPERATURE CAPABILITY

0

10

20

30

40

50

60

70

80

90

100

0 25 50 75 100 125 150 175 200 225 250 275

TEMPERATURE °C

% P

OW

ER

70

45%

73%

61%

20%

WSLT/WSR

WSL

Thick Film

30%

Dale Resistors

Current Sensing Resistors

POWER METAL STRIP®

0.125 WATT 0.25 WATT

WSL1206WSL0805

1m to 200m10m to 200m

0.5 WATT 1 WATT

WSLP1206WSLP0805

0.25 WATT 0.5 WATT

WSL1206-18WSL0805-18

1m to 200m10m to 200m

HIGH CURRENT SHUNT RESISTOR

POWER METAL STRIP®5W WSH2818 MOVING TO 7W WSHM2818

WSH2818 WSHM2818

BATTERY CURRENT MEASUREMENT

HS current sensing

Very low resistance (100µΩ)

Voltage range

± 1µV ~±150mV, 100nV resolution

Corresponds to

± 10mA, ±1500A, resolution ±1mA @ 100µΩ

0,1% high precision reference

Battery shuntcurrent sense resistors

WSBM8518

POWER METAL STRIP® BATTERY SHUNT AND MODULES

Ultra-low resistance (0.00005Ω)

High power to resistor size ratio

Excellent frequency response to 50MHz

Very low inductance (<5nH)

Low thermal EMF (<3µV/°C)

Solid metal manganese-copperally resistive element with lowTCR (<20ppm/°c)

Universal design Platform -housing + shunt + connector

WSBM8519

WSBM8518

Battery Shunt for: µ-Hybrid, PHEV, EV, Mild-HEV, Full-HEV

Battery Shunt

BATTERY CURRENT MEASUREMENT

High temperature approved components T A > 85°C

MC AT Professional Series 175°C

MMA 0204 HT up to 0.5W – 175°C

CMB 0207 HT up to 1.0W – 155°C High Pulse Load

HARDWARE DEVELOPMENTHIGH TEMPERATURE DEMANDS

Pulse Load Capability

AUTO SENSOR MARKET AND NLR POSITIONING

VISHAY OPTO PRODUCTS IN AUTOMOTIVE

OPTO ELECTRONICS FEATURES AECQ101

HUMAN MACHING INTERFACE (HMI)

PROXIMITY AND GESTURE TRIGGERED FUNCTION

PROXIMITY AND AMBIENT LIGHT SENSORS

BAKLIT INSTRUMENT PANEL/MIRROR DIMMING / HUD (ALS)

TRANSMISSIVE SENSORS – TCUT / TCPT FAMILY

RAIN – LIGHT – TUNNEL SENSOR MODULE

IR – TOUCH DISPLAY COMPONENTS

BCK – UP ILLUMINATION

THANKS YOU FOR YOUR ATTENTION!