How to leverage your data in real-time...Data Sources: PLC I/O PAC Machine Data Cisco Analytics...
Transcript of How to leverage your data in real-time...Data Sources: PLC I/O PAC Machine Data Cisco Analytics...
Rosemary Arakaki – Sales Bus Dev Manager
Filipe Silva – Solutions Architect
15 June 2016
Edge & Fog processing
How to leverage your data in real-time
Cisco Confidential
A New Industrial Revolution Digitizing Manufacturing to Capture the Value of the Internet of Everything
18th Century
Steam
20th Century
Mass Production 70’s
Robots
Today
Digitization + Smart Automation
Technology
Progress
Smart
Devices
Digital Manufacturing Priority Investments #1 Analytics | #2 Connectivity | #3 Automation | #4 Mobility Source: SCM World/Cisco “Smart Manufacturing & the Internet of Things 2015” survey of 418 Manufacturing Business Line Executives and Plant Managers across 17 vertical industries.
Connected
Machines
Factory
Network
Factory
Wireless
Analytics & Big Data
Collaboration
Pervasive Security
Factory
Compute
Compute & Virtualization
Real time analysis
• Edge processing allows real-time
actions/decisions without central resources
utilization
• Avoid traffic of non-relevant data throughout
the network
• Integrate advanced predictive analytics and
machine learning
Unstructured Data Structured Data Data Streaming at the Edge
Traditional
Data Warehouse Big Data Store
A New Approach is Needed to Reach and Analyze That Data
REAL-TIME LONG-TERM SHORT-TERM
Make a Decision NOW Make a Decision Today Plan for a Business Decision
“Most data will be
processed at the edge” (mobile devices, appliances, routers)
37%
Widely Distributed, Streaming, Short Shelf Life, Too Big to Move
Digital Enterprises Create Data at the Edge
Three years from now, where will most data generated by IoT solutions be processed?
Delivering actionable insights from IoT data requires big + fast data, real-time analytics and decentralization
5
Network
Analytics
Big Data pattern – horizontal integration
POS
Analytics ?
Network
Cloud /
Data Center
Client Fraud
Analytics
Source POS POS POS 50 billion devices
Shared WAN
Network
Analytics
IoT pattern – de-centralization at scale
POS
Analytics ?
Fog
Cloud /
Data Center
Client Fraud
Analytics
Edge
Source POS POS POS
Mazak SmartBox Industry-Shaping Collaboration
• The SmartBox is a mini electrical
cabinet about the size of a typical
household medicine chest
• It can be mounted on the side of
a machine enclosure; this enables
the box to be connected to a
machine tool in several ways
• Cisco's real-time analytics
capabilities are embedded into
a Cisco Industrial Ethernet (IE)
4000 switch inside SmartBox;
measuring vibrations and
temperature
• It provides real-time visibility
and insights into data right on
the factory floor
• Access to real-time manufacturing
data to improve overall productivity
and responsiveness to customer /
market changes
• Identify and easily fix downtime-
related inefficiencies to improve
overall equipment utilization
Expected Business Results About SmartBox Cisco Solution
In October 2015, we announced an industry-shaping collaboration with Mazak
Corporation and MEMEX on “SmartBox,” a technology that enables real-time
data and analytics from manufacturing machines.
Robots &
Machines
Plant Areas • Fog Node
• Real-Time Dashboards
• Alerting
• Sensors
• Devices
• Edge Analytics
Corporate Cloud • HPC & DV
• Data Mining & Modeling
• Inter-Cloud Data Lake
Factory • Fog Aggregation Nodes
• Factory History & Trends
• Reports & Dashboards
Acoustic
Temperature
Edge Analytics for IoT Manufacturing
Edge Analytics with CSA Deployed on Cisco Devices
and Fog Nodes (UCS)
on Factory Floor
Data Platform & Applications
Deployed in Customer Data Center or Factory
Cisco IE4k Switch
Data Sources: PLC I/O PAC
Machine Data
Cisco Analytics
Dashboards
HMI Integration
Dashboards & Alerts
Sensor Data
JS
ON
Process Manufacturing: Machine Protect
Operator alert when machine parameters cross normal threshold
Real time machine stats with baseline recommendations
Trends that indicate potential machine failure
Use Case
Manufacturing Machines
Data Ingest
Alert Mediation
CSA
Web UI
PS
Business
Results
Identify and easily fix machine downtime
Increase equipment utilization
Improve productivity