How to Build a Fold-Down Greenhouse - Bonnie Plants · 2020. 8. 10. · How to Build a Fold-Down...

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How to Build a Fold-Down Greenhouse This simple, inexpensive greenhouse folds down to protect your plants during early frosts and cold snaps, then can be raised up on warmer days. Made with PVC pipe and plastic, it’s light, yet sturdy enough to withstand winds when placed in a somewhat sheltered location. Cut the pipes yourself, or make it easy by having them pre-cut at your local home improvement store. Choose a spot that gets at least 6 hours of sun per day, then build it in a single afternoon to protect your plants all season long.

Transcript of How to Build a Fold-Down Greenhouse - Bonnie Plants · 2020. 8. 10. · How to Build a Fold-Down...

Page 1: How to Build a Fold-Down Greenhouse - Bonnie Plants · 2020. 8. 10. · How to Build a Fold-Down Greenhouse This simple, inexpensive greenhouse folds down to protect your plants during

HowtoBuildaFold-Down

Greenhouse

Thissimple,inexpensivegreenhousefoldsdowntoprotectyourplantsduringearlyfrostsandcoldsnaps,thencanberaiseduponwarmerdays.MadewithPVCpipeandplastic,it’slight,yetsturdyenoughtowithstandwindswhenplacedinasomewhatshelteredlocation.Cutthepipesyourself,ormakeiteasybyhavingthempre-cutatyourlocalhomeimprovementstore.Chooseaspotthatgetsatleast6hoursofsunperday,thenbuilditinasingleafternoontoprotectyourplantsallseasonlong.

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DETAILSEstimatedTime:2hours**lessifyouhavepipespre-cutDifficulty:Easy(withahelper)tomoderateApproximateCost(notincludingplants):$100ListofMaterials:• 8–1-inchx10-foot-longPVCpipes• 8–1-inchelbowfittings• 2–1-inchteefittings• 4–1¼-inchteefittings• 2–¾-inchx5footpiecesmetalconduit• 2–¾-inchx5-foot-longpiecesmetalconduit• 1box#8x¾-inchlathwasherheadscrews• 2–¼-inchx3-inchbolts• 25feetof12-footwide4mmplasticsheeting(UV-ratedwilllastlonger)• 3–2-to3-footlengthsofcoatedlight-dutyutilitychain• 3springlinks• 2to4–1¼-inchpipestraps• 2to3plastic-bodyspringclamps• severalbricksorpaverpiecesListofTools:• hacksaw,jigsaw,ormitersaw*• rubbermalletorsledgehammer• drill/driver• springclamps• ¾-inchsoil/gardenaugerdrillattachment(optional)*orcanhavepipespre-cutathomeimprovementstoreperlengthsinPartsListPartsList:Part Quantity SizeBackframestiles 2 1x72 Backframerail 1 1x96Bottomframebackrail 1 1x94Bottomframestiles 2 1x60Bottomframefrontrail 1 1x92Middleframerail 1 1x89¼Middleframestiles 2 1x44

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HOW-TOINSTRUCTIONSDesignbyChrisHill

ChoosingandPreparingYourLocationPickaflat,well-drainedareaalongawallofyourhome,garage,orout-buildingwithatleast10feetofuninterruptedlengthand6ormorehoursofsunexposure.Makesurethatnowiringorpipesrunwithinafootofthewall.You'llneedclearancetoabout8feetawayfromthewallforgreenhouseassembly.Usingarubbermalletorsmallsledgehammer,drivetwo5-footsectionsofconduitpipeatleast12inchesintothegroundadjacenttothewall,about8feetapart.Placethemasclosetothewallasyoucan.Ifyouhavetroubledrivingthepipeintotheground,youcanusea3/4-or1-inchsoilaugertocreateahole.CuttingthePipeCuteachPVCpipepartasneededusingahacksaw,jigsaw,ormitersaw.Doublecheckmeasurementsateachstep.(Alternatively,youcanhavethisdoneatyourlocalhome-improvementstore.)BuildingtheFrame

Figure1

Tocreatethebackframestiles,inserta72-inchlengthofPVCpipeovereachpieceofconduit.Slidea1¼-inchPVCteeovereachstile.Presseachoneintothegroundasfarasyoucan,makingsuretheremainingteeopeningsarefacingeachother,paralleltothewall.Placea1-inch90-degreeelbowonthetopendofeachbackframestile,againmakingsuretheopeningsarefacingeachother,paralleltothewall.Insertthe96-inchlengthofPVCpipe(thebackframerail)intotheelbowsatthetopsofthebackframestiles,asshowninFigure1.

Page 4: How to Build a Fold-Down Greenhouse - Bonnie Plants · 2020. 8. 10. · How to Build a Fold-Down Greenhouse This simple, inexpensive greenhouse folds down to protect your plants during

Figure2

Placea1-inchteeoneachendofthe94-inchlengthofPVCpipe(bottomframebackrail),sothatonepointofeachteeisperpendiculartotherail,asshowninFigure2.Makesuretheteesareparalleltoeachother.

Figure3

Inserttheendsoftherail/teeassemblyintothe1¼-inchteesonthebackframestiles,asshowninFigure3.

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Figure4

Placea1-inch90-degreeelbowononeendofeachofthetwo60-inchlengthsofPVCpipe(bottomframestiles).Ontheoppositeends,placea1¼-inchteeoneachstile,45½inchesfromtheend.Attachteestothestilesusing#8x¾-inchlathscrews,asshowninFigure4.Inserta1-inch90-degreeelbowinsidetheopenpointofeachofthe1¼-inchtees,makingsuretheyarepositionedperpendiculartothestile;drilla¼-inchholethrougheachtee-and-elbowpair.(Markasymboloneachoftheelbowsandteessotheycanbematchedlater.)Theseholeswillbeusedforinsertingaboltatalaterstep.

Figure5

Inserttheendsofthestileswithouttheelbowsintothe1-inchteesonthebottomframebackrail.Makesuretheelbowsarefacingeachother.Laythepartsflatontheground.Insertthe92-inchlengthofPVCpipe(bottomframefrontrail)intotheelbowsontheendofthestiles,asshowninFigure5.

Page 6: How to Build a Fold-Down Greenhouse - Bonnie Plants · 2020. 8. 10. · How to Build a Fold-Down Greenhouse This simple, inexpensive greenhouse folds down to protect your plants during

Figure6

Placeoneofthe1-inch90-degreeelbowswitha¼-inchholeononeendofeachofthetwo44-inchlengthsofPVCpipe(middleframestiles).Theendswithouttheholesshouldgooverthestiles.Inserttheendsoftheelbowsintotheirmatchingteesonthebottomframestiles,andinserta¼-inchx3-inchboltintotheholes.Thisshouldallowthemiddleframestilestoremainupright,asshowninFigure6.

Figure7

Placea1-inch90-degreeelbowontheoppositeendsofeachofthemiddleframestiles,makingsuretheelbowsfaceeachother.Insertthe89¼-inchlengthofPVCpipe(middleframerail)insidetheelbows,asshowninFigure7.

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AttachingthePlastic

Figure8

Drapetheplasticovertheentireassemblysothatafewinchesofplasticextendsbeyondtheframeinalldirections,asshowninFigure8.

Figure9

Holdtheplasticinplaceagainstthebackframerailandbackframestilesusingspringclamps.Startingatthecenterofthebackframerail,begindriving#8x¾-inchlathscrewsthroughtheplasticandintothepipe,asshowninFigure9.Thewasherheadsofthescrewswillholdtheplasticinplace.Workoutfromthecenteroftherailtoonebackframestile,tuckingandattachingtheplasticasyougo,addingascreweveryfewinches.Workallthewaydowntothebottomframestile.

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Figure10

Foraddedstability,attachthe1¼-inchgalvanizedpipestrapsoverthebackframestilesand/orthebackframerail,screwingthemintothewallwith#8x¾-inchlathscrews,asshowninFigure10.

Figure11

Atthebottomframestile,startpullingtheplasticunderneathandinsidetheentirebottomframe,asshowninFigure11,workingfrombacktofront..(Donotattachtheplastictothebottomframeyet.)

Page 9: How to Build a Fold-Down Greenhouse - Bonnie Plants · 2020. 8. 10. · How to Build a Fold-Down Greenhouse This simple, inexpensive greenhouse folds down to protect your plants during

Figure12

Returntothecenterofthebackframerailandattachtheplastictothisrail,workingintheoppositedirectionfromwhereyoustarteduntilyoureachthebackframestile.Gobacktothefirstbottomframestileandbeginattachingtheplastic,asshowninFigure12,continuingtopullandtucktheplastictobringittaut.(Asyouwillbeworkingfromtheinsideoftheassemblyatthispoint,it’susefultohaveanassistantontheoutsidewhocanguidetheprocessandhelpspotandsmoothwrinkles.)Workyourwayaroundtheframeuntilyoucomewithin24inchesofthebackframestileoppositefromwhereyoubegan.Donotattachtheplasticwithinthis24-inchspace,ortotheadjacentbackframestile,asyouwanttoleaveagapthatwillallowyoutoenterandexitthegreenhouse.Youwillkeepthisflapclosedusingacoupleofplastic-bodyspringclamps.Toholdtheframeinplacewhenit’sdown,weightthebottomedgeswithbricksorpaverpieces.

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FoldingUptheFrame

Attachonespringlinktotheendofeachlengthofchain.Frominsidetheassembly,removetheboltsholdingthemiddleframeupright(toreleasetension,liftupthebottomframeafewinches)andlowerthemiddleframetowardthebackframe,makingsuretheelbowsstayinthe1¼-inchteesonthebottomframestiles.Liftuptheentireassembly,rotatingthe1-inchteesofthebottomframeinsidethe1¼-inchteesofthebackframestiles.Pushtheassemblyagainstthewall,loopthechainaroundthebackframerail,bottomframefrontrail(whichisnowupright)andtheplastic,andconnecttheendsofthechainusingthespringlink.Positiononechainneareachendoftheassembly,andoneinthecenter,asshownabove.FinishedDimensionsHeight:73inches(attheback)Width:99inchesDepth:61inches