HOW TECHNOLOGY R&D LEADERSHIP BRINGS A COMPETITIVE ADVANTAGE IN

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HOW TECHNOLOGY R&D LEADERSHIP BRINGS A COMPETITIVE ADVANTAGE IN THE FIELDS OF MULTIMEDIA CONVERGENCE AND POWER APPLICATIONS DATE - March 2011 AND POWER APPLICATIONS Philippe MAGARSHACK STMicroelectronics Technology R&D Group VP Crolles, France

Transcript of HOW TECHNOLOGY R&D LEADERSHIP BRINGS A COMPETITIVE ADVANTAGE IN

Page 1: HOW TECHNOLOGY R&D LEADERSHIP BRINGS A COMPETITIVE ADVANTAGE IN

� HOW TECHNOLOGY R&D LEADERSHIP BRINGS � A COMPETITIVE ADVANTAGE

� IN THE FIELDS OF MULTIMEDIA CONVERGENCE

� AND POWER APPLICATIONS

DATE - March 2011

� AND POWER APPLICATIONS

Philippe MAGARSHACKSTMicroelectronics

Technology R&D Group VPCrolles, France

Page 2: HOW TECHNOLOGY R&D LEADERSHIP BRINGS A COMPETITIVE ADVANTAGE IN

Outline

� Identifying the fundamental post-recovery market changes:

uncovering the new driving applications �Understanding the crucial benefits of

DATE - March 2011

�Understanding the crucial benefits of technology leadership�An ST case study: ST Leadership in Technology & ST Competitive Advantage

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Page 3: HOW TECHNOLOGY R&D LEADERSHIP BRINGS A COMPETITIVE ADVANTAGE IN

TAM Market trend line Monthly B Unit and B $ value

Unit PeakJuly 2004

Unit

Unit PeakSept. 2006

Unit PeakOct. 2007

New Unit Record Aug

2010

New $ recordSep. 2010

DATE - March 2011Source : WSTS

$ peak Nov. 2006

$

Unit

PeakOct. 2007

PeakOct. 2000

3

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10

100

1000

SC Market $ Billions

25%

50%

75%

SC Market % Growth

Maturing Market

Market growthYoY

SC Current Market

Trend Line

New Trend Line

� Long term CAGR moved from 15% to 7%� But pervasion is not ending

DATE - March 2011

0

1

10

1959

1961

1963

1965

1967

1969

1971

1973

1975

1977

1979

1981

1983

1985

1987

1989

1991

1993

1995

1997

1999

2001

2003

2005

2007

2009

2011

e

2013

e

-25%

0%

25%

4

Source : WSTS, ST (5YP forecast)

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Key Driving - Loosing Applications2010-2014* Estimates – TAM Variation in M$

Driving

Loosing

DATE - March 20115

(1)Total Industrial sector includes medical, automation and other sub-segments.

* Source: iSuppli, available only until 2014

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Market trend by Applications

DATE - March 20116

* Source: iSuppli, available only until 2014

Page 7: HOW TECHNOLOGY R&D LEADERSHIP BRINGS A COMPETITIVE ADVANTAGE IN

Samsung

NEC

Toshiba

Intel

4

3

2

1

2000

4

3

2

1

1980

4

3

2

1

2010

Hitachi

Motorola

Toshiba

NEC

NEC

Philips

Motorola

TI

4

3

2

1

1990

Toshiba

TI

Samsung

Intel

Semi Industry’s Changing Geography

DATE - March 20117

Sources : Future Horizons, Gartner, iSuppli

MicronInfineon

Hitachi

Motorola

TI

109

8

7

6

5

109

8

7

6

5

109

8

7

6

5

MatsushitaPhilips

Mitsubishi

TI

Fujitsu

Intel

SiemensFairchild

Intel

Hitachi

Toshiba

National

109

8

7

6

5

Micron

Renesas

Elpida

HynixST

Qualcomm

ST

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Market Mega-Trends 2009-20141. Industry is maturing

2. Industry is consolidating / specializing3. Semiconductor market keeps moving East

4. Leading-edge processes within few actors

5. Convergence is accelerating

DATE - March 20118

5. Convergence is accelerating6. New software trends reshape the market forces

7. Home and mobile appliances become nodes of

the Web

8. R&D is shifting across the value chain9. Semiconductors are key enablers of environmental policies

Page 9: HOW TECHNOLOGY R&D LEADERSHIP BRINGS A COMPETITIVE ADVANTAGE IN

Outline

� Identifying the fundamental post-recovery market changes:

uncovering the new driving applications� Understanding the crucial benefits of technology leadership

DATE - March 2011

leadership� An ST case study: ST Leadership in Technology & ST

Competitive Advantage

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Page 10: HOW TECHNOLOGY R&D LEADERSHIP BRINGS A COMPETITIVE ADVANTAGE IN

High-Speed >2GHzLow Operation VddLow Stdby Leakage

SOCMULTI-FUNCTIONAL

Mobile Internet DeviceHigh-Speed >>2GHzHigh Operation VddHigh Stdby Leakage

MPUMONO-FUNCTIONAL

Computers, Servers

DIFFERENT PARADIGM => DIFFERENT NEEDS

DATE - March 2011

Video

Gaming, GPS

Set Top Box

AudioPhoto

Computers, Servers

⇒ differenttechnologies needed

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MULTITUDE OF FUNCTIONS => MULTITUDE of TECHNOLOGICAL REQUIREMENTS TO RECONCILE

SIP

DATE - March 201111

PROCESS-DESIGN ENABLEMENT-ARCHITECTURECIRCUIT-PACKAGE

Page 12: HOW TECHNOLOGY R&D LEADERSHIP BRINGS A COMPETITIVE ADVANTAGE IN

MULTITUDE OF FUNCTIONS => MULTITUDE of TECHNOLOGICAL REQUIREMENTS TO RECONCILE

DATE - March 201112

Courtesy BOSCH AE

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Technology Platform SegmentationComputers

Computer Peripherals

Communication Infrastructure

Consumers

High Performance

“HP”

General Purpose

“G”

DATE - March 2011

Wireless

Automotive

Industrial

Multi segment

Low power

“LP”

AnalogMS/RF/BCD

/Derivatives

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Performance

Power leakage

Design simplicity

High Performance

General Purpose

Technology Platform KPI

DATE - March 2011

Area scalingCost of ownership

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Low power

AnalogMS/RF/BCD

/Derivatives

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Technology R&D/MFG Leadership Brings

Time-to-Market • First device tape out in most advanced partner Fab.

• Device volume and yield ramp up thru fast learning technics.

Innovation• Device performance, power, area scaling.

• Device Add on.

• Cost-of-ownership, design simplicity

DATE - March 2011

• Cost-of-ownership, design simplicity

Supply-Chain Multi Sourcing• Time-to-Market first source

• Second /Alternative source thru Manufacturing Synchronization.

Sustainable Effort• cooperative model allows leveraged capture of technology innovation with risk mitigation .

• Shared capital/operating expenses thru cooperative/distributedmodel.

Page 16: HOW TECHNOLOGY R&D LEADERSHIP BRINGS A COMPETITIVE ADVANTAGE IN

Outline

� Identifying the fundamental post-recovery market changes:

uncovering the new driving applications� Understanding the crucial benefits of technology leadership

DATE - March 2011

leadership

�A case study: ST Leadership in Technology & ST Competitive Advantage

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Page 17: HOW TECHNOLOGY R&D LEADERSHIP BRINGS A COMPETITIVE ADVANTAGE IN

50/50 JV with Ericsson

Automotive, Consumer, Computer &

Communication Infrastructure (“ACCI”)

Industrial and Multisegment Sector

(“IMS”)Wireless

Home Entertainment

& Displays

Computer & Communication Infrastructure

Automotive Products

Group

Analog, Power and

MEMS

Microcontrollers, Memories and

SmartcardsMajor Product Lines

ST Business Segment Overview

DATE - March 2011

Products

Major Customers

& Displays Infrastructure Group MEMS Smartcards

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Wireless: multi-purpose Products

Modem

Camera

MP3 player

Phone Web browser

Radio

DATE - March 201128-Mar-

11

18

Camcorder

GPS / Mapping

Gaming

TV

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“Phones”: High Performance @ Low Power

Smartphone

Tablets

� Battery life� Packaging (heat dissipation)

� Energy efficiency (environment)

Nova A9600 (28 nm)dual –core Eagle A15 at 2.5 GHz+ 20X graphics improvement *

DATE - March 201119

2000 20102005

Feature phone

90’s

Basic phone

2011 2012 2014...

� Multimedia convergence

� User experience� Interfaces options� Connectivity

Nova A9540 (32 nm)dual-core A9 @ 1.85 GHz

+ 4X graphics improvement*Sampling 2011.

* vsU8500

Nova A9500 (45 nm)dual-core A9 @ 1.2 GHz

+ 20% graphics improvement*Available

+ 20X graphics improvement * sampling 2011.

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ST/ Networking ASICsA growing SOC integration / Power Challenge

32nm LPH

28nm LPG• 400-900MHz• 10-90W

20nm

50+

50

+ M

gate

Mga

te40

040

0--50

0 m

500

mm

²2020

--40 40

Mga

teM

gate

200

200--

400

mm

²40

0 m

>1GHz>1GHz>40W >40W avg.avg.

>1GHz>1GHz>40W >40W avg.avg.

DATE - March 201120

90nm• 100-250MHz• 5-10W

65nm LP & LPGP• 200-500MHz• 15-70W

• 300-600MHz• 10-80W

• 10-90W

5-20

Mga

te10

0-20

0 m

5 M

gate

50-1

00 m

SerDes RoadmapSerDes Roadmap

20072007--080833--6GBps6GBps

20092009--101066--10Gbps10Gbps

201120111010--14Gbps14Gbps

201220121414--25Gbps25Gbps

2013+2013+25+ 25+ GbpsGbps

Courtesy R Ferrari, G Cesana, ST

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ST/Consumer relentless integration

Mtr

500

1000

2000

5 CPU’s, 500MHz ~3-4W, WB, FE integration

8 CPU/GPU’s, 1-2GHz,~3-7W, FC, system on single package

10 CPU/GPU’s, >2GHz, ~3-7W, Flip Chip/3DstackHeterogeneous

PMIC

FEnd

Apps

Network

MPE6 CPU/GPU’s, 700MHz,~3-6W, WB&FC,system Co-design

25-40k DMIPS« ARM based »

DATE - March 201121

90/80GP

2004-2007

65/55LP

2005-2011

40LP

2008-2011

32/28LP

2009-2015

20nm

2012-2017

50

100

3CPU’s, 250MHz,~3W, Hier. Design,Wire bonding

STB, IPTV: HD format,Single decode, DDR1,

Security, Analog

STB, IPTV & TV:Dual HD decode, DDR2, Analog

DDR3 Systems:Digital platform

with appsSTB,TV, Gateways: Decode+encode,

DDR2/3, Graphic and 3DTV

2k DMIPS« SH4 + »

8-20k DMIPS« A9 based »

1k DMIPS« SH4 »

« ARM based »

Courtesy D Henoff, ST/HED

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The ST Technology R&D Model

A Distributed & Cooperative R&D:

• Leveraging best innovation versus :

• Targeted product• Critical decision factor

DATE - March 2011

• Critical decision factor• Technology

• Mitigating risks of choice

• Sharing expenses effort

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Page 23: HOW TECHNOLOGY R&D LEADERSHIP BRINGS A COMPETITIVE ADVANTAGE IN

Value-Chain Management : Technology Innovation 1 /3

� Technology Innovation leveraging bi/ multi third parties competence centers:

� Fundamental/ advanced R&D thru joint Academia/Research Institutes Cooperation. (CEA LETI being the corner stone.)

DATE - March 2011

being the corner stone.)

� Advanced CMOS both Low Power and General Purpose R&D thru ISDA (Advanced R&D pre T0).

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Page 24: HOW TECHNOLOGY R&D LEADERSHIP BRINGS A COMPETITIVE ADVANTAGE IN

Value-Chain Management :Technology Operations 2/3

� Technology Operations balanced between internal/third parties competence centers:

� Advanced CMOS thru International Semiconductor Development Alliance (ISDA) with strong concurrent development activities .

DATE - March 2011

development activities .

� CMOS Analog and Derivatives thru internal Cluster of Crolles (France)

� Smart Power/Analog thru internal Cluster of Agrate (Italy)

� Distributed Design Enablement thru internal clusters of Agrate/Crolles/Greater Noida (India).

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Page 25: HOW TECHNOLOGY R&D LEADERSHIP BRINGS A COMPETITIVE ADVANTAGE IN

� Scope: Electrical Synchronization of partner fabs to IBM� Parametrical equivalence, GDS2-level

� Contract: JDA between IBM and partners on 32LP Bulk and 28LP.� Timing: Program started 2H09 (28LP), end DEC2011.

IP circuits EquivalenceDirect validation between ST & foundry, not in Fabs ync

ISDA MANUFACTURING SYNC 3/3

DATE - March 201125

Test vehicleCommon modeling macros

Common electrical monitoring

In line Cp/Cpk Equivalence Metrology (SEMCD, Overlay, thin films, material com position) matching

ProcessFEOL & BEOL critical process steps,

Construction Analysis

Parametrical EquivalenceEquivalence to model

Model to silicon correlation

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1.5

2

2.5

D0

Poi

sson

(D

ef/c

m²)

D0 90nm

D0 65nm

D0 45nm

Yield Learning – D 0 Trend – ST/Crolles

C065

C045

DATE - March 2011

0

0.5

1

Q3 05

Q4 05

Q1 06

Q2 06

Q3 06

Q4 06

Q1 07

Q2 07

Q3 07

Q4 07

Q1 08

Q2 08

Q3 08

Q4 08

Q1 09

Q2 09

Q3 09

Q4 09

Q1 10

Q2 10

Q3 10

Q4 10

Q1 11

Q2 11

D0

Poi

sson

(D

ef/c

m²)

26

C090C065

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� Technology Development:

• CMOS Core logic

Analog MS/RF, eDRAM, eNVM

• CMOS Imaging

� Central CAD & Design Solutions

� Technology Development:

• CMOS Core logic

Analog MS/RF, eDRAM, eNVM

• CMOS Imaging

� Central CAD & Design Solutions

� Technology Development:

• Analog (BCD, HVCMOS)

• MEMS

� Central CAD & Design Solutions

� Technology Development:

• Analog (BCD, HVCMOS)

• MEMS

� Central CAD & Design Solutions

ST Clusters of Competence

DATE - March 2011

� Technology Development:

• Advanced Power Discretes

• Micro fuel cell, solar, thin films batt.

• Biotechnologies & healthcare

• Integrated active & passive devices

� Specific CAD & Design Solutions

� Technology Development:

• Advanced Power Discretes

• Micro fuel cell, solar, thin films batt.

• Biotechnologies & healthcare

• Integrated active & passive devices

� Specific CAD & Design Solutions

� Central CAD & Design Solutions

� Information & Communication Technology

� Central CAD & Design Solutions

� Information & Communication Technology

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Page 28: HOW TECHNOLOGY R&D LEADERSHIP BRINGS A COMPETITIVE ADVANTAGE IN

L1 Cache designed to reach 1.8Ghz

High Density L2 cache designed for 0.6 V

Retention

High Performance Clock Generator

HPCG

Enabling performance race on products :STE 32nm 1.5GHz Low Power A9 Core

A9 Power

Management

DATE - March 201128

Power Switches:Peripheral Switches and Distributed Switches for

best Vdrop.

Fast FF library designed for improving R2R

performance in critical pathsFaster pipelined Memory

BIST Architecture

Retention

Dedicated algorithms for Memory Test in 32/28nm

Several IP/Lib

Patents Pending

Management Solution

Page 29: HOW TECHNOLOGY R&D LEADERSHIP BRINGS A COMPETITIVE ADVANTAGE IN

5V

4V

3V

2V

Power Supply

High Voltage Solutions•Mission Mode •Thermal Management•Supply Noise Management

Application / System Solutions

•SW control •multiple OPP•Closed loop AVS

Vdd Scaling and energy efficiencyScaling driven by process technology (T ox)

DATE - March 2011

19951990 2000 2005 20101985

2V

1V

2015

Low Voltage / Power Solutions•Technology: Multi Vt / Large-L / BB•SRAM: 6T -> 8T/ 0.5V SRAM•Logic: Low VDD Logic / Async Logic •IC Design: Design for Variability, GALS, AVS, ABB

Energy Efficient Design for +/- nominal V DD

Page 30: HOW TECHNOLOGY R&D LEADERSHIP BRINGS A COMPETITIVE ADVANTAGE IN

5V

4V

3V

2V

Power Supply

Power Management

LP/GP Process

Multi Vt CMOS

Process compensation

System Level Power Management

Product Leakage (a.u) (no management)

Vdd Scaling and energy efficiencyKeeping leakage under control

HKMG

DATE - March 2011

19951990 2000 2005 20101985

2V

1V

2015

Product Leakage (a.u) (no management)

Page 31: HOW TECHNOLOGY R&D LEADERSHIP BRINGS A COMPETITIVE ADVANTAGE IN

CMOS 32/28nm : ST Differentiating Factors

ST offering process/IP addST offering process/IP add--ons vs. standard ISDA offerons vs. standard ISDA offer

Cu PillarCu Pillar SP Bitcell for ARM CacheSP Bitcell for ARM Cache

• 0.244µm² bitcell• High current, low leakage, low Vdd• 1.5GHz+ cache operation

@ SS/1.0V/0C/Rcmax

• 0.6V Vmin RAM operation enabled

ST specific bitcell

• < 50um Bump Pitch •Enabling 3D integration

DATE - March 2011

• 0.6V Vmin RAM operation enabled

MIM Decoupling CapMIM Decoupling Cap

• Enhanced power supply control • For GHz+ operation

LPG & LPG & Poly BiasingPoly Biasing

• Specific High Speed Transistor (G) for critical paths inside Core

• High efficiency in overdrive mode

ST specific process option ST specific process option

Page 32: HOW TECHNOLOGY R&D LEADERSHIP BRINGS A COMPETITIVE ADVANTAGE IN

28nm Speed Projection

+15%

+15%

+15%

28nm FDSOI: the next speed booster�

DATE - March 2011

BOX

RaisedS/D

Page 33: HOW TECHNOLOGY R&D LEADERSHIP BRINGS A COMPETITIVE ADVANTAGE IN

VLSI Platform Worldwide clusters

Agrate

DATE - March 20113333

Page 34: HOW TECHNOLOGY R&D LEADERSHIP BRINGS A COMPETITIVE ADVANTAGE IN

Technology Leadership : Leading Edge

TSMC

Samsung

Glob.F.

UMC

SMIC ?

TSMC

Samsung

Glob.F.Foundries

DATE - March 201134

IDMs

Page 35: HOW TECHNOLOGY R&D LEADERSHIP BRINGS A COMPETITIVE ADVANTAGE IN

ST Technology Leadership

� ST R&D cooperative model allows leveraged capture of technology innovation and risk mitigation

� ST leadership in technology enables differentiated / competitive product positioning through:

� Device Integration

DATE - March 2011

� Device Integration� Device add-on for Derivatives / Analog� Design Enablement� Specific process modules for best device performanc e� Fast yield learning cycle time techniques

and a full multi sourcing supply-chain efficiency.

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Page 36: HOW TECHNOLOGY R&D LEADERSHIP BRINGS A COMPETITIVE ADVANTAGE IN

What’s next after 20nm?� High Performance (µPs) will move to 15nm with ` relaxed

design rules

� SOC/ ASICs (LP/GP) will move to 14nm for dense rulesbecause 2x shrink factor, +30% Perf vs 20nm

� 2 main disruptions are expected:� Lithography: moving from 193nm immersion to EUV

DATE - March 201136

� Lithography: moving from 193nm immersion to EUV� Device: moving from bulk CMOS to Thin Silicon devices

� For devices, 2 options:� FinFET� FDSOI

� 3D integration could appear faster

Page 37: HOW TECHNOLOGY R&D LEADERSHIP BRINGS A COMPETITIVE ADVANTAGE IN

Main candidates after bulk are FinFET and FDSOI:

FDSOI = 2D FinFET = 3D

gate

Thin Silicon film

gate

drain

source

height

DATE - March 201137

Thin Silicon film

FDSOI FinFET

Strengths - 2D (planar) process- Electrostatic control

-Double gate : Electrostatic control

Risk - Compatibility withconventional « performanceboosters »

-Process complexity (3D)-Compatibility with conventional« performance boosters »

Page 38: HOW TECHNOLOGY R&D LEADERSHIP BRINGS A COMPETITIVE ADVANTAGE IN

Transistor Architecture Trends

Record Performance Nanodot FET (ST VLSI 2009)

32/28nm

22/20nm

16nm/14nm

11nm/10nm8nm/7nm

�Self Aligned PlanarDouble Gates structures

25nm FDSOI ( ST/IBM VLSI 2010)

HQS GAA Devices(ST IEDM 2010)

FinFET ( ST/IMEC VLSI 2006)

15nm FDSOI ( ST/LETI VLSI 2010)

DATE - March 201138

28nm Low Power (ST/IBM IEDM 2009)

Hybrid UTB² /Bulk(ST/LETI IEDM 2009)

32/28nm

�Gate First MetalGateHigh-K

� Bulk w/ enhancedstressors�2nd GenerationMGHK (GateLast)� Improvedjunctions

�Fully Depleted SOI with Hybrid Bulk

�Fully DepletedSOI with Ultra Thin BOX and Stressors

�FinFETsstructures

� FullyDepletedSOI withHybrid Bulk

Page 39: HOW TECHNOLOGY R&D LEADERSHIP BRINGS A COMPETITIVE ADVANTAGE IN

� 3D/Heterogeneous Integration of Wide-IO DRAM� Benefits: Low-Power DRAM/SOC data connexion

Challenges: cost, thermal management, Test, Supply Chain

-

Next to come: 3D, Photonics

DATE - March 201139

Communication bandwidthrapidly increasing from few Gb/s to 100Gb/s.

� Copper wire technology not able to sustain such data rates

� Photonics on silicon technologyallows die to die and within die optical communication CMOS

wafertransistors metal interconnects

FC

Modulator

AWG

Ge

PD

InP source

PAD

Optical connexions already presentin servers/routersrack to rack communications

Photonics on Silicon

Page 40: HOW TECHNOLOGY R&D LEADERSHIP BRINGS A COMPETITIVE ADVANTAGE IN

SOC CMOS Application Trends : Summary� SOC Applications require high-performance energy-efficient

Processing Units (CPUs, GPUs, …) :� Wireless� Consumer� Automotive� Computer Peripherals

DATE - March 2011

� ST’s 32/28nm LP / Design Platform at state-of-the-art� Process optimizations, above industry leading ISDA HKMG 32nm� Library/IP design� CAD Flow/ Sign-off optimization� Application-driven

� Partnerships are key to optimize R&D investment� Process, IP, Design, EDA, Universities, Labs

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Mastering the Technology Platform

DATE - March 201141

Page 42: HOW TECHNOLOGY R&D LEADERSHIP BRINGS A COMPETITIVE ADVANTAGE IN

� ST has proven the competitive advantage of its R&D model

at 40nm then at 28 nm node

� Moving to 20 nm and beyond , with increasing complexity,

facing major architecture, process, equipment disruption s

Conclusion

DATE - March 2011

Yet investing deep knowledge in Process, Design Enablement,

Manufacturing and their interactions ,

ST will strengthen its position of

‘UNDISPUTED LEADER IN MULTI MEDIA CONVERGENCE

AND SENSE&POWER APPLICATIONS’

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