Hotronix MUG

8/19/2019 Hotronix MUG

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Operator’s Manual

Heat Transfer Equipment

MUG PRESS


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TABLE OF CONTENTS

MUG PRESS PARTS LOCATION GUIDE...............................4

MUG PRESS CONTROL PANEL............................................5

OPERATING INSTRUCTIONS................................................6-11

MUG PRESS ELECTRICAL SCHEMATIC..............................12

Page 2

IMPORTANT SAFETY INSTRUCTIONS.................................3


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Important Safety Instructions

Page 3

WHEN USING YOUR APPLIANCE, BASIC PRE-CAUTIONS SHOULD ALWAYS BE FOLLOWED,

INCLUDING THE FOLLOWING:

1. Read all instructions.

2. Use appliance only for its intended use.

3. To reduce the risk of electric shock, do not immerse the appliance in water or other liquids.

4. Never pull cord to disconnect from outlet, instead grasp plug and pull to disconnect.

5. Do not allow cord to touch hot surfaces, let appliance cool completely before putting away.

6. Do not operate appliance with a damaged cord, or if the appliance has been dropped or damaged. To

reduce the risk of electric shock, do not disassemble or attempt to repair the appliance, take it to a qualified

service person for examination and repair. Incorrect reassembly or repair could cause a risk of fire, electric

shock, or injury to persons when the appliance is used.

7. Close supervision is necessary for any appliance being used by or near children. Do not leave appliance

unattended while connected.

8. Burns could occur from touching hot metal parts.

9. To reduce the likelihood of circuit overload, do not operate another high voltage appliance on the same

circuit.

10. If an extension cord is absolutely necessary, a 20 ampere rated cord should be used. Cords rated for less

amperage may overheat, care should be taken to arrange the cord so that the cord cannot be pulled or

tripped over.

SAVE THESE INSTRUCTIONS


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MUG PRESS

PARTS LOCATION GUIDE

TOP VIEW

FRONT VIEW

PRESSURE REFERENCE

PIVOTING HALF

AND MAGNET

HEATER ASSEMBLY

BOTTOM CUSHION

PROXIMITY SWITCH

HANDLE

RETAINING PLATES

CIRCUIT BREAKER

STATIONARY HALF

CONDUIT COVER

ROD END

HANDLE

POWER ON/OFF SWITCH

PRESSURE ADJUSTMENT KNOB

CONTROL HOUSING

CONTROL PANEL

Page 4


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MUG PRESS

CONTROL PANEL

Page 5

DIGITAL DISPLAY

“DECREASE" BUTTON

“MODE" BUTTON

“INCREASE" BUTTON

TIME INDICATOR

SET INDICATOR

TEMP INDICATOR


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OPERATING INSTRUCTIONS

The Operating Instructions are designed with you in mind. Carefully read and follow the

step-by-step instructions for best results. If you experience any difficulty, carefully re-readthe instructions and try again.

STEP 1CONNECT THE POWER CORD:

Connect the power cord into a properly grounded electrical outlet witha sufficient amperage rating.

120 VOLT

Your MUG PRESS requires a minimum 4.0 amp grounded circuit for 120 volt operation.

240 VOLT

Your MUG PRESS requires a minimum 2.0 amp grounded circuit for 240 volt operation.

Extension Cords, if used, should be as short as possible and not lessthan 12 gauge. Heavy duty cords are recommended.

Circuits rated less than 15 amp or are connected to other high demandequipment or appliances (especially more than one heat seal machine)should not be used.

CAUTION:

Do not close press without first inserting mug!

NOTE:

If the supply cord is damaged, it must be replaced by the manufacturer o

its service agent or a similarly qualified person in order to avoid hazard.

CAUTION:

FAILURE TO FOLLOW THESE INSTRUCTIONS WILL CAUSE:

1. Erratic controller functions.2. Inaccurate displays and slow heat-up.3. The circuit breaker to disengage.

Page 6


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STEP 2 SWITCH THE SYSTEM ON

Locate the Power ON/OFF Switch on the press.

NOTE: Make sure handle is in the open position before turningmachine on, and also when making adjustments ontemperature, time or pressure.

POWER ON/OFF SWITCH

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STEP 3 ADJUST THE IDLE TEMPERATURE

Locate the Control Panel on the Mug Press.

Press the (MODE) Select Button located in the center of the ControlPanel. The (SET) Light located next to the display will illuminateindicating you are in the Adjust Idle Temperature Mode.

Adjust the temperature by pressing either the left (-) Button todecrease temperature or the right (+) Button to increase temperature.

0 0 0 0The idle temperature can be set from 205 F (95 C) to 300 F (149 C). Th

0 0default is 205 F (95 C).

The display will show your changes as you make them.

NOTE: Lower the idle temperatures help extend heater life.

ADJUST THE PRINT TEMPERATURE

Press the (MODE) Select Button again. The (SET) and(TEMP) Lights located next to the display will illuminate indicatingyou are in the Adjust Print Temperature Mode.

Adjust the print temperature in the same manner that you adjusted the0 0

idle temperature. The print temperature can be set from 205 F (95 C)0 0 0 0

to 430 F (221 C). The default temperature is 390 F (199 C).

The display will show your changes as you make them.

POWER ON/OFF SWITCH

CONTROL HOUSING CONTROL PANEL

ROD END


HANDLE

Page 8

DIGITAL DISPLAY

“DECREASE" BUTTON

“MODE" BUTTON

“INCREASE" BUTTON

TIME INDICATOR

SET INDICATOR

TEMP INDICATOR


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STEP 4 ADJUST THE PRINT TIME

Once you have completed adjusting the temperature, press the ModeSelect Button again. This will advance you to the Adjust Print TimeMode. The (SET) and (TIME) Lights will illuminate indicating you arein the Adjust Time Mode. Adjust the time in the same manner that youadjusted temperature. The time can be set from 001 to 999 seconds.

NOTE:The Print Time will begin once the mug press reaches Print Temperature

To exit the Adjust Temperature and Time Modes press the Mode SelectButton a fourth time. All lights will be off and the press will return to thePrint Mode.

The temperature and time settings become the new defaults and willbe remembered (even if the press is shut off) until changed again. Thefactory defaults can be restored, while the press is idling, by pressingand holding both of the outside buttons until all three lights begin to flash(approximately 5 seconds). The lights will flash three times indicating thathe factory defaults have been restored.

IMPORTANT: The press will not function when the (SET) Lightilluminated. This light indicated that you are in the

Adjustment Mode not the Print Mode.

REMEMBER:

PRESS the MODE SELECT button ONCE to ENTER the ADJUST IDLETEMPERATURE MODE.

PRESS the MODE SELECT button AGAIN (Second Time) to ADVANCEto the ADJUST PRINT TEMPERATURE MODE.

PRESS the MODE SELECT button AGAIN (Third Time) to ADVANCE tothe ADJUSTMENT TIME MODE.

PRESS the MODE SELECT button AGAIN (Fourth Time) to EXIT the ADJUSTMENT MODES. (No lights will be illuminated)

PRESS the DECREASE and INCREASE buttons to make the changesdesired.

is

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STEP 5PRESSURE ADJUSTMENT

Locate the Pressure Adjustment Knob.

Adjust the pressure by turning the knob clockwise to increase pressureand counter clockwise to decrease the pressure.

Refer to the Pressure Reference on the base of the press.

456

32

1

11oz. Mug 15oz. Mug Pressures

Light PressureMedium PressureHeavy Pressure

3 - 44 - 55 - 6

00

1 - 2

WARNING: MUGS MAY VARY IN SIZE, ADJUST PRESSURE

ACCORDINGLY.

FAILURE TO FOLLOW MUG PRESSURE SETTING DIRECTIONS COULD RESULT IN INJURY DUE TO MUG SHATTERING OR EXCESSIVE HEAT FROM

THE HEATING ELEMENT.


ROD END

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STEP 6PRINT

Once the time, temperature and pressure are set, you are ready to begiprinting.

Fasten transfer to mug making sure it is straight and completely contactthe surface of the mug.

NOTE: COVER SHEET MAY BE REQUIRED FOR SOME APPLICATIO

Lower the mug into the press with the mug handle positioned so it iscentered between the press halves. While closing the press apply alight rearward pressure against the mug handle. This allows the heater assembly to wrap evenly around the mug thereby improving print qualityUse caution so as not to pinch fingers between the mug handle and preshalves as they close.

Once the press handle is locked into the closed position the press willheat up to the print temperature. When the print temperature is reachedthe timer will automatically count down and audibly signal you to openthe press. Opening the press will automatically re-set the timer for thenext print cycle.

CAUTION: MUG AND MUG HEATER SHROUD WILL BE VERY HOT.

Lift mug out of press grasping it by is handle only. Proceed accordinglyto the application instructions.

MUG PRESS SETTINGS

The machine when first turned on will be set at least pressure with thecontroller pre-programmed for:

0 0Idle Temperature = 205 F (95 C)

0 0Print Temperature = 390 F (199 C)Print Time = 2 Seconds

0 0200 F (93 C) = The lowest temperature the unit will display

0 0

205 F (95 C) = The lowest idle and print temperature possible0 0300 F (149 C) = The highest idle temperature possible

0 0430 F (221 C) = The highest print temperature possible

Light pressure is best for the true-sublimation transfers. Medium to higpressure is best for dye-sublimation transfers.

0 0The average Print Temperature for printing a mug is 390 F (199 C)The average Print Time for printing a mug is 2 seconds. (Total print timis approximately 2 minutes.

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MUG PRESS

CONTROL PANEL

P 12

RTD

PROXIMITY SWITCH

GREEN

TERMINAL STRIP (120 V SHOWN)ON-OFF SWITCH

CIRCUIT BREAKER

POWER CORD

BLACK

WHITE

SW1

HEATER CONNECTOR

425 WATTHEATER25WATTHEATER

BLACKHEATER WIRE NOTUSED)

WHITEHITE

WHITEHITE

GND

1

2

3

4

5

1

2

3

4

5

JUMPER

2 PLACES

240V HEATER40 V HEATER

CB

SW2W2

WHITE

WHITE

BLACK

IMPORTANT:MAKE SURE CORRECTVOLTAGEMPORTANT:MAKE SURE CORRECTVOLTAGECONNECTIONIS USEDTO THE CONTROLLERONNECTIONIS USEDTO THE CONTROLLER

US 240V VERSIONS 240V VERSION

WHITE

TOPOS. 4

TOPOS. 2

WHITE

POWER CORD

GREEN

BLACK

CIRCUIT BREAKERIRCUIT BREAKER2 AMP

2 AMP

CB

CB

CIRCUIT BREAKER

BLACK

SW1W1

ON-OFF

SWITCH

4 AMP

US 120V VERSIONS 120V VERSION

WHITE

WHITE

ERMAN 240V VERSIONRMAN 240V VERSION

ON-OFF

SWITCHWITCH

CIRCUIT BREAKERIRCUIT BREAKER2 AMP

CB

SW1

GND

HEATERCONNECTOR

PROXIMITY SWITCH

RTD

SW2

425 WATTHEATER

2

5

7

6

7

6

4

3

4

3

TERMINAL

BLOCK

1 1

N

IEC

INLET

L

14 GA.

GREEN

BLACK

WHITEHITE

CALIBRATION POTALIBRATIONPOTTEMPERATUREEMPERATURE

CONTROLLER

240V

EARTH

NEUT

120V

G MT2

WHITE22 GA

WHITE14 GA

BLACK14 GA

B

TRIAC

WHITE22 GA

WHITE14 GA

BLACK14 GA

BLACK22 GA

TRIAC

120V

CONTROLLER

CONNECTIONIS USEDTO THE CONTROLLERONNECTIONIS USEDTO THECONTROLLERIMPORTANT:MAKE SURE CORRECT VOLTAGEMPORTANT:MAKE SURE CORRECT VOLTAGE

EARTH

NEUT

G MT2

TEMPERATURE

CALIBRATIONPOT

240V

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