HorizontalBore - Dril-Quip · 2019-02-25 · The Dril-Quip HorizontalBore Tree is used for subsea...
Transcript of HorizontalBore - Dril-Quip · 2019-02-25 · The Dril-Quip HorizontalBore Tree is used for subsea...
SUBSEA TREEHorizontalBore™
The Dril-Quip HorizontalBore Tree is used for subsea wells that may require multiple work-over during the life of the well, for wells that have complex downhole electric configurations, and for wells that may require downhole submersible pumps. The horizontal tree offers the flexibility of running and pulling the tubing hanger without disturbing the tree-to-wellhead connection, the flowline connection or the subsea control module to the tree. Dril-Quip HorizontalBore Trees can be equipped with direct hydraulic, electro-hydraulic or fiber optic based multiplex control systems. Vertical or horizontal flowline connections are available, in either hydraulic or mechanical versions. The Dril-Quip HorizontalBore tree is available in 5-1/2” and 7” production tubing sizes and incorporates a 2-1/16” size annulus access.
Dril-Quip’s HorizontalBore™ Tree is a modular design subsea production component that accommodates numerous completion configuration possibilities.
HorizontalBore™ SUBSEA TREE
F E A T U R E S
• Flexible compact modular tree design accommodates a variety of completion configurations and third party equipment
• Large 14.5” ID vertical access drill-through is available for passage of drill-bits, submersible pumps, coil tubing strings, and Dril-Quip’s slimline casing hanger system for maximum drilling and completion possibilities
• Metal-to-metal annulus sealing technology for reliable pressure isolation
• Passive tubing hanger orientation arrangement eliminates BOP orientation pins
• Standard API/ISO ROV interfaces ensure installation and maintenance accessibility
• Accommodates numerous downhole lines, including SCSSV, chemical injection, smart well, DHPT, and ESP; offering maximum completion flexibility
standard equipment includes• Dril-Quip’s field proven DH Gate Valves and latest
generation DA Valve Actuators
• Dril-Quip’s latest generation DXe hydraulic tree connector
standard equipment speciFicatiOns• Engineered for up to 10,000 psi working pressure
• Exceeds ISO/API 6A temperature class (0 to 300° F)
• -50° F temperature rated downstream of choke
• Footprint of less than 5m x 5m (16.4’x16.4’)
• Material class HH for production and EE+ for annulus
• Manufactured and tested per ISO/API 17D
2
High Fatigue Tree for Long Service LifeThe Horizontal Tree connector is a hydraulic connector with mechanical override. The connector has a secondary mechanical lockdown feature to ensure connection preload is maintained. The tree connector can be provided with a variety of industry standard locking profiles. A secondary unlock piston provides 88% more unlocking force than locking force and is standard.
Adapts to All 3rd Party ComponentsDril-Quip’s HorizontalBore Tree can be configured to accommodate all industry standard subsea wellhead system locking profiles. Multiple interface options are available when integrating components from separate manufacturers. The tree is compatible and available with a variety of manufacturers’ chokes for production and annulus flow. The tree can accomodate all industry standard subsea control systems.
Field Proven PenetratorsDril-Quip’s HorizontalBore™ Tree penetrators utilize an industry standard design that offers dependable long service life. Dril-Quip’s HorizontalBore Tree can accommodate nine hydraulic plus two electrical down hole functions.
Industry Standard Annulus and Production Bore SealsDril-Quip’s tubing hanger annulus and production bore seals are metal-to-metal end cap seals with elastomeric backup design. The seals feature high level extrusion resistance necessary for high pressure/high temperature containment. The seal is weight set and pressure energized.
Availability of Valve Options for a Range of Completion ConfigurationsDril-Quip’s field-proven DH (high performance) gate valve and DA hydraulic actuators are engineered for reliable service in shallow or deepwater applications. They are manufactured from high-grade materials and precision machined for dimensional accuracy and consistent high quality. Dril-Quip gate valves have been equipped with fail-safe close actuators and qualified to 10,000 feet per API 17D, 2nd Edition and API 6A, 20th Edition.
3
Multi-Purpose Toolw/ Jet-Sub
Drill Through Seal-ing Wear Sleeve
Hydraulic TreeRunning Tool
Horizontal Tree Test Stump/Shipping Skid
ROV TreeRunning Tool
Tree Handling Tool
Handling Tool for Tree Running Tool
BOP Test Tool Adapter for Seal-ing Wear Sleeve
This illustration depicts the typical components of Dril-Quip’s HorizontalBore Tree Completion System and the tools required for installation and testing.
Contact your Dril-Quip Sales representative for more information on alternative specifications.
TreeSize Tubing Annulus
BoresPressureRating(psi)
2.060”
2.060”
5.500”
7.000”
10,000
10,000
5 ⅛”
5 ⅛”
t o o l s a n d c o m p o n e n t s
4
Debris Cap(Deep Water)
Internal Tree Cap
Tubing HangerBOP Test Tool
Wireline Runningand Retrieval Tools
Subsea Test Tree
Handling/Test Toolfor Tubing Hanger
Running Tool
Upper Crown PlugDummy Seal
Upper Crown Plugfor Tubing Hanger
Lower Crown Plugfor Tubing Hanger
Handling/Test Toolfor Tubing Hanger
Tubing Hanger Stand
Tubing Hanger Running Tool Test Stand
Tubing Hanger AccessParking Stand
Tubing Hanger Running Tool
Gasket Test SinglePort Hub Stab
Hydraulic Supply & Corrosion CapInjection Seal Port Hub Stab
Tubing Hanger WirelineBore Protector
Internal Tree CapBore Protector
Lower Crown PlugDummy Seal
SubseaWellheadSystem
TubingHanger
5-1/8” x 2-1/16” 10,000 psiHorizontalBore Tree
5
Dril-Quip’s innovative communications system takes advantage of over 15 years of experience using fiber optics in subsea communication applications. Dril-Quip designs and manufacturers modular control systems for a range of applications from a one-off production well through a complex field development incorporating multiple production trees, production manifolds, and distribution manifolds. Dril-Quip’s Subsea Control System can be designed to support all tree and downhole functions for any Horizontal or Vertical Tree Subsea Completion System. These control systems can be direct hydraulic, electro-hydraulic, multiplex or any combination that meets or exceeds customers’ specifications.
cOntrOl system Features:• All components meet or exceed ISO 13628-6 and API 17F standards for functionality, expandability and
reliability. • Subsea Electronics Module (SEM) provides users real-time access to tree functions, tree equipment status
and sensor performance monitoring. • Open architecture using industry standard interfaces allows for control and monitoring of over fifty wells and
the collection of all data within five seconds with fault tolerant redundancy.• Fiber-optic-based communications in applications with over 50 mile offset and demonstrated reliable
communications in tests of over 100 miles.• Reliable noise-free communication provides high data rate based on Modbus over TCP/IP between the
Master Control Station (MCS) and a Subsea Router Module (SRM).• The SRM provides broadband transfer rates for large data volumes demanded by today’s Subsea Tree and
downhole instrumentation.• Dril-Quip can provide a Control System for use in shallow water (up to 1,500 feet) or deep water (up to
10,000 feet) applications.
subsea prOductiOn cOntrOl system includes the FOllOwing majOr cOmpOnents:• The Master Control Station (MCS) is a
windows-based system with flexible open architecture and redundant systems for high reliability. This assures easy integration with other subsea functions and topsides production control systems.
• Bump-less transfer between main and backup systems
• Incorporates highly reliable Emerson Delta V hardware and software
• Production Hydraulic Power Unit (HPU) is a self-contained
• Topside Umbilical Termination Unit (TUTU) standard
• Subsea Umbilical Termination Assembly (SUTA)• Subsea Distribution and Router Unit• Shallow Water Subsea Control Module
(SW SCM)• Economic modular design• Qualified up to 1,500 feet water depth• 20 year design life• Keep up to 7 downhole functions standard • ROV compatible retrievable design
Diver-Operated Latch Mechanism
Power/Signal Electric Connector
Subsea Electron-ics Module
Vent Circuit Transistor
Barrier
Subsea Hydraulic Filter
Lift Mechanism DC-200 DialectricCompensator
Filler Material
SCM Cover(transparent)
PressureTransducer
ControlValves
HydraulicCoupling
Fine Alignment PinsElectric ConnectionTo Sensors
Manifold Base Plate with Machined Hydraulic
Circuit
s U B s e a p R o d U c t I o n c o n t R o l s
Shallow Water Subsea Control Module
6
• Deep Water Subsea Control Module (DW SCM)
• 10,000 feet water depth rated
• 20 year design life
• Up to 30 functions
• ROV compatible retrievable design
• ROV latch, no running tool required
• Dual SEM unit available
• 4 electrical, fiber, or hybrid top connectors
• 6 electrical connectors through base plate available
• Sensor interfaces
• Flying Leads available
CompensationSubsea ElectronicsModule
Optic/Electric Connector
Subsea Hydraulic Filter
Base Plate
Guide Pin
High-PressureAccumulator
Low-PressureAccumulator
Valve AssemblyManifold
Hydraulic CouplersReceiver
Plate
special emphasis is placed On the testing OF cOntrOl system cOmpOnents. all units receive a number OF in-hOuse tests:• Systems Integration Testing (SIT)
• MCS and SCM, SRU, etc. supplied by Dril-Quip
• Flow meters, trees , etc. supplied by customer
• Subsea Electronic Modules (SEMs)
• Printed circuit board function testing
• Canister hydrostatic testing
• Extended Stress Screening (ESS) involving (thermal and vibration)
• Function testing
• Subsea Control Modules (SCMs)
• Hydraulic sub-assembly proof pressure testing
• Hyperbaric chamber pressure testing to validate unit water depth rating
• Electric and hydraulic factory acceptance testing
cOntrOl system analysis perFOrmed during the design phase:• Hydraulic analysis
• Electrical power analysis
• Communications analysis
• Failure Mode Effect and Criticality Analysis (FMECA)
• Reliability, availability, and maintainability analysis
Dril-Quip provides full installation and commissioning services for Control Systems required for subsea application, including a team of qualified technicians who advise and assist with systems integration testing, installation, workover and commissioning.
Deep Water Subsea Control Module
7
W O R L D W I D E S A L E S & S E R V I C E
DRIL-QUIP Western HemisphereD���-Q���, Inc. World Headquarters6401 North Eldridge Pkwy.Houston, Texas 77041Tel +1 713 939 7711Fax +1 713 939 8060
D���-Q��� do Brasil, LTDA.Macaé, BrazilTel +55 22 2791 8950Fax +55 22 2791 8989
TIWWestern HemisphereTIW Corporate HeadquartersP.O. Box 35729Houston, Texas 77235Tel +1 713 729 2110Fax +1 713 728 4767
DRIL-QUIP
Asia PacificD���-Q��� Asia Pacific Pte. Ltd.No. 80 Tuas West DriveSingapore, 638417Tel +65 6861 0600Fax +65 6861 5700
DRIL-QUIP Eastern Hemisphere Stoneywood Park, DyceAberdeen, Scotland, UK AB21 7DZTel +44 1224 727000Fax +44 1224 727070
TIW Eastern Hemisphere TIW U.K. LimitedUnit D Abbotswell RoadWest TullosAberdeen, Scotland, UK AB12 3ADTel +44 1224 894411Fax +44 1224 896171
TIW Asia PacificTIW International Inc.9 Tuas Avenue 12Singapore 639031Tel +65 6545 0110Fax +65 6545 0137
Engineering, Manufacturing,Sales & Service
Sales & Service
Sales Representatives
DRIL-QUIP.COM121918