Super XL 925 Chain Saw UT-10415 Page 1 of 15Carburetor Chamber

Super XL 925 Chain Saw UT-10415 Page 2 of 15Carburetor Chamber

Ref # Part Number DescriptionQty1 63370A RETAINER- Reed valve12 63166A VALVE- Reed43 63371B SEAT- Reed valve14 65483 GASKET- Reed valve seat15 A674601 MANIFOLD- Intake16 82174 SCREW- Pan hd., 8-32 x 1 1/427 82173 SCREW- Pan hd., 8-32 x 118 67540 GASKET- Carburetor19 A69812A CARBURETOR110 69751 GROMMET- Hi-Lo111 83046 WASHER- Lock #10212 82179 SCREW- Hex hd. 10-32 x 1 7/8213 63266A ROD- Throttle114 58348 BOOT- Throttle rod115 A67639 NUT- Cover mounting116 A694142 COVER- Air filter element117 58319A RING- Retaining118 69880 FILTER ELEMENT- Air119 80821 SCREW- Hex hd. 12-24 x 1/2120 A67101A BRACKET- Air filter121 583921 GASKET- Mounting nut122 70189 DEFLECTOR- Air123 95671 PIN- Throttle latch124 58405 SPRING- Throttle latch125 58409 RING- Retaining126 65745 TRIGGER- Throttle127 65719 PIN- Throttle latch adjusting128 86324 PIN- Cotter129 A68429 ROD- Choke130 64862 GROMMET131 A68025D HANDLE- Throttle1

68445 BUSHING (not shown)132 68767 GRIP- Throttle handle133 68768 GRIP- Throttle handle cover134 80560 SCREW- Pan hd. 8-32 x 1/2235 A69045 COVER- Throttle handle1

59064 BUSHING- Nylon (not shown)136 68046 GROMMET- Fuel line137 65718B LINE- Fuel138 63622 BUTTON- Oil pump plunger139 A5783416 PLUNGER- Oil pump140 59074 "O" RING- Shaft141 74388 "O" RING- Plunger142 59293 SPRING- Compression143 633435 BODY- Oil pump144 80568 SCREW- Hex hd. 3-32 x 7/8245 80891 SCREW- Hex hd. 12-24 x 7/8146 80676 SCREW- Hex hd. 12-24 x 5/8447 63779C GASKET- Throttle handle148 637781 GASKET- Cylinder (Fig 2)149 800232 SCREW- Fil. hd. 8-32 x 5/8150 656601 CLAMP- Oil line151 A65705 LINE- Oil (intake)152 80571 SCREW- Pan hd. 6-32 x 3/8453 81126 NUT- Lock 6-32254 65357 GROMMET- Oil line155 655131 CLAMP- Oil line156 A65682 LINE- Oil (discharge)1

Super XL 925 Chain Saw UT-10415 Page 3 of 15Carburetor Chamber

Ref # Part Number DescriptionQty57 A65502 VALVE- Check1

25527 BALL- (not shown)158 A65515 VALVE- Check1

25527 BALL- (not shown)159022 SPRING- (not shown)1

Super XL 925 Chain Saw UT-10415 Page 4 of 15Engine Internals

Super XL 925 Chain Saw UT-10415 Page 5 of 15Engine Internals

Ref # Part Number DescriptionQty1 A69467 PISTON & PIN12 64742 RING- Piston pin retaining23 69452 PISTON RING24 A69658A ROD- Connecting15 69638 BEARING- Needle16 69919 SCREW- Soc hd. 8-32 x 9/1627 68010 WASHER- Thrust28 75078 KEY- Woodruff19 671683 CRANKSHAFT110 A69056 BEARING- Needle (set of 28)111 58190S BEARING- Ball112 58319A RING- Retaining113 70306 SCREW- Bearing retaining214 59705 WASHER- Lock215 A65284B CAP- Oil filler116 69834 GASKET- Oil cap1

69451 VALVE- Check duck bill (not shown)117 68750 RETAINER118 A69500A CAP- Fuel filler119 69451 VALVE- Check (oval duckbill)120 69454 FILTER- Filler cap121 69501 GASKET- Fuel cap122 69502 CHAIN- Bead123 69503 RETAINER124 82256 SCREW- Pan hd., plastite 6 x 1/4125 65593A LINE- Fuel126 A69923 FILTER- Fuel127 64083 FILTER- Felt128 67080 CONNECTOR- Fuel line129 655971 CLAMP- Fuel line130 80605 SCREW- Pan hd. 6-32 x 5/16131 63367 SCREW- Guide bar adjusting132 A68023B CRANKCASE1

65144 GASKET- Check valve (not shown)165143 CAP- Check valve (not shown)1

33 82358 SCREW- Fil. hd., 8-32 x 5/8634 95725 SCREW- Fil. hd., 8-32 x 2 3/16835 671532 COVER- Fuel tank136 63621 PIN- Dowel137 82147 SCREW- Fil. hd. 8-32 x 1 3/4138 55871 STUD439 67159 GASKET- Fuel tank140 58138 WASHER141 63115 CAP- Oil pump142 28097 PLUG- Pipe143 67158 BOLT- Guide bar244 12282A SEAL145 A64715 SHIELD- Sawdust146 65357 GROMMET- Oil line147 93039 PIN- Guide bar adjusting148 81204 NUT- Gripco149 A68265A PUMP- Automatic oil150 80919 SCREW- Pan hd. 4-40 x 1/4251 64102A SCREW- Cam152 59736 GASKET- Cam screw153 59926 SEAL- Felt154 59675 WORM- Gear155 82248 SCREW- Fil hd. 8-32 x 3/43

Super XL 925 Chain Saw UT-10415 Page 6 of 15Engine Internals

Ref # Part Number DescriptionQty56 31734 CONNECTOR- Elbow157 65696 FITTING- Tube158 A65682 LINE- Oil (discharge)159 A64293 FILTER- Oil260 64356 LINE- Oil pick-up261 65695 CONNECTOR- Oil filter162 63452A TUBE- Oil line163 58406 "O" RING164 63751 GASKET- Oil line tube1

A69864C MUFFLER- Downdraft (complete)165 82280 SCREW- Hex hd. cap 1/4-20 x 3266 95885 SCREW- Hex hd. 1/4-20 x 2 3/8167 69842 SHIELD- muffler168 A698361 CAP- Muffler (SXL-925)169 69843 SUPPORT- Muffler (long)270 69844 SUPPORT- Muffler (short)171 A93900A SCREEN- Spark arrestor172 A698381 BODY- Muffler173 69839 PLATE- Muffler body174 A42206A CYLINDER- 2 1/16" bore175 637781 GASKET- Cylinder1

80402 SCREW Hex hd. cap 1/4-20 x 5/8 (not shown)376 93561S SPARK PLUG CJ-6Y Champion (after Lot #C-246)176 63547S SPARK PLUG- C-J6 Champion (prior to Lot #C-246)1

69027S SPARK PLUG- C-J4 Champion (opt) (colder plug)177 810652 NUT- Hex 1/4-28478 83009 WASHER- Lock, 1/4479 A94119 KIT- Muffler temperature ("SXL-925W")180 A93900A SPARK ARRESTOR181 78098 GASKET- Muffler1

Super XL 925 Chain Saw UT-10415 Page 7 of 15Handles & Clutch

Super XL 925 Chain Saw UT-10415 Page 8 of 15Handles & Clutch

Ref # Part Number DescriptionQty1 A69034 HANDLE BAR- Flush cut (rubber cover)12 82259 SCREW- Fil, hd., 1/4-20 x 113 68765 SPACER- Handle bar14 65599 PLATE- Handle bar15 A70289A BRACKET- Handle bar (flush cut)16 65598A PLATE- Handle bar bracket17 80867 SCREW- 12-24 x 3/428 65518 GROMMET- Handle bar29 65520 SCREW- Shoulder210 A63720 KIT- Spiked bumper111 80867 SCREW- Hex hd., 12-24 x 3/4212 81068 NUT- 12-24213 83056 WASHER- Lock #122

A70618 GUIDE BAR PLATE114 70399 PLATE- Guide bar (Inner)115 70400 PLATE- Guide bar (outer)116 6715614 COVER- Drivecase117 810892 NUT- Hex 3/8-16218 680781 GUARD- Chain (SXL-925W)119 63284 SPROCKET- 7 spline 7T-3/8 pitch 3 shoe clutch (SXL-925W)120 64129A RACE- Inner121 64124 BEARING- Roller122 63462 WASHER- Thrust (inner) for rim sprocket only)1

63463 WASHER- Thrust (inner) (for spur sprocket & drum)123 A94117 DRUM 8. HUB (SXL-925W)1

A95631 SPROCKET & DRUM (for 3 shoe clutch) 3/8 7 tooth124 93650 WASHER- Thrust125 A94126 SHOE- Clutch326 93811 SPIDER- Clutch127 93814A SPRING- Clutch328 93126 SCREW- Torx3

82253 SCREW- Mach pan hd. 8-32 x 3/8'' (alternate)329 93628 COVER- Clutch130 803612 SCREW- Hex hd., 10-32 x 1/2 (opt.)231 A24921A COVER- Clutch (opt.)132 12940 WASHER- Belleville233 67441 SPRING- Clutch (opt.)234 657232A SPIDER- Clutch (opt.)135 697541 SHOE Clutch (opt.)636 63462 WASHER- Thrust237 64124 BEARING- Roller138 A65990 DRUM & HUB- Rim type (opt.)139 63284 SPROCKET- 3/8 pitch 7 tooth (opt.)1

63285 404 pitch 7 tooth (opt.)140 64129A RACE- Inner1

A94153 KIT- Handle- wrap-around (SXL-925W)141 A784571T HANDLE BAR1

680781 CHAIN GUARD (See Index #18)142 688981 SPACER1

65599 PLATE (see Index #4)143 78117 SCREW- 1 4-20 x 1.125244 687664C BRACKET- Handle bar1

80867 SCREW- 12-24 x 3/4 (see Index #7)265598A PLATE- Handle bar bracket (see index #6)1

45 840651 WASHER146 95898 HAND GUARD147 95935 WASHER148 96757 WASHER1

Super XL 925 Chain Saw UT-10415 Page 9 of 15Handles & Clutch

Ref # Part Number DescriptionQty49 95937 SPACER150 80945 SCREW- Flat hd., 12-24 x 1151 81225 NUT- Lock1

A65886 SPROCKET 8 DRUM 404 7 tooth1A95620 SPROCKET 8 DRUM 3 8 7 tooth1A65732 SPROCKET 8 DRUM 3 8 8 tooth1

Super XL 925 Chain Saw UT-10415 Page 10 of 15HS-151B Carburetor

Super XL 925 Chain Saw UT-10415 Page 11 of 15HS-151B Carburetor

Ref # Part Number DescriptionQty1 95698 Repair Kit12 95698 Repair Kit13 95698 Repair Kit14 95698 Repair Kit15 95698 Repair Kit16 95698 Repair Kit17 95698 Repair Kit18 95698 Repair Kit19 70334 Governor Valve110 69793 Check Valve1

A69819 Kit - High altitude nozzle1

Super XL 925 Chain Saw UT-10415 Page 12 of 15Starter & Ignition

Super XL 925 Chain Saw UT-10415 Page 13 of 15Starter & Ignition

Ref # Part Number DescriptionQty1 80676 SCREW- Hex hd. 12-24 x 5/842 A64504C HOUSING- Fan13 A64421 SCREEN- Fan housing14 67191 STUD- Drive45 67177 BUSHING- Starter rope16 64443 BUSHING- Starter post17 65830 BUSHING- Rewind spring18 A93875 ROPE- Starting19 93862 WASHER110 A69962B GRIP- Starting rope111 70018A INSERT- Rope retaining112 63566 SHIELD- Spring (inner)113 63268A SPRING- Rewind114 63565A SHIELD- Spring (outer)115 A64446 PULLEY- Rewind starter116 94827 LOCK- Rewind spring117 58763 WASHER- Retaining118 80648 SCREW- Hex hd. 10-32 x 1/2119 81124 NUT- Hex 3/8-24120 83102 WASHER- Lock 3/8121 84010 WASHER- Flat 3/8122 58757E STUD- Pawl223 58756 PAWL- Starter224 70901 WASHER- Lock #12225 653752 SPRING- Starter pawl226 96801 ROTOR- Magneto127 A96798 MODULE- Ignition128 96743 LEAD- High tension129 88044 SCREW- Sems hex hd.230 A94850 LEAD- Ground131 A576503A SWITCH- Toggle132 72084A1 NUT133 12793A PLATE- Indicating134 802181 SCREW- 1/4-20135 A96799 PLATE- Back136 12282A SEAL137 63195 BEARING138 A33055 TERMINAL- Spark plug139 A02480 ROTOR- Magneto (prior to lot #C-246)140 82178 SCREW- Pan 8-32 x 3/4 (prior to lot #C-246)741 83022 WASHER- Lock #8 (prior to lot #C-246)742 67162 MODULE- Ignition (prior to lot #C-246)143 67167 LEAD- Transformer (prior to lot #C-246)144 A67618A PLATE- Back (prior to lot #C-246)145 12282A SEAL146 63195 BEARING- Roller147 67559 "O" RING148 67166 LEAD- High tension (prior to lot #C-246)149 67164A COIL- Transformer (prior to lot #C-246)150 67163 COIL- Core and generator (prior to lot #C-246)151 67409 RING- Air flow (until lot #7045 only)152 80048 SCREW- Hex cap 1/4-20 x 5/83

Super XL 925 Chain Saw UT-10415 Page 14 of 15Tools & Accessories

Super XL 925 Chain Saw UT-10415 Page 15 of 15Tools & Accessories

Ref # Part Number DescriptionQtyA-17146 A17146 WRENCH- Spanner (3-shoe)1A23696A A23696A WRENCH- Spanner (6-shoe)123717A 23717A PIN- Spanner clutch12498201 2498201 BIT- Driver torx (clutch plate) 1/4 shank12498202 2498202 BIT- Driver torx (clutch plate) 5/16 shank123846-2 238462 ANVIL- Bearing disassembling (back plate)124304 24304 BIT- Pozidriv #2122820-4 228204 COLLAR- Bearing installation1A-23965 A23965 JACKSCREW- Crankshaft184035 84035 WASHER1A-23962 A23962 JACKSCREW- Bearing removal (back plate)124006-1 240061 PLATE- Crankshaft alligning123956 23956 PLUG- Bearing and seal installatlon (back plate)123420 23420 PLUG- Bearing Installatlon123955 23955 PLUG- Bearing Installatlon (conn. rod)124302 24302 PLUG- Seal Installation (back plate)123957 23957 PLUG- Seal Installation (crankcase)1A-24290 A24290 PULLER- rotor124306 24306 SHIM- Air gap (black)123136-2A 231362A SLEEVE- Beanng and shaft installation123972 23972 SLEEVE- Seal Installation (crankcase)123971 23971 SLEEVE- Seal protection (crankcase)1A-22808 A22808 WRENCH- Comblnation123528 23528 WRENCH- Hex socket (conn. rod)124094 24094 WRENCH- Spark plug removal1A-94147 A94147 PULLER- Back plate180095 80095 SCREW- Hex cap (1)181009 81009 NUT- Hex (3)123488-B 23488B LOCTITE157084-1 570841 REEL- 250 ft. starting rope #51A-94156-A A94156A KIT- Clutch conversion (3-shoe)1A-93680 A93680 KIT- Chain brake170361-2 703612 COVER- Drivecase170093B 70093B SPRING112290 12290 WASHER170346 70346 BAND- Brake112372-3 123723 LEVER- Brake band167911 67911 PIN- Roll178200-A 78200A SCREW182258 82258 SCREW- Pan hd. 1/4-20 x 5/81A-12952 A12952 BRAKE- Lever w/guard112955 12955 SCREW181204 81204 NUT178290 78290 DECAL1A-95620 A95620 SPROCKET & DRUM1A-93682 A93682 BRACKET193684 93684 RETAINER180220-2 802202 SCREW- Fil hd. 8-32 x 7/81A70790A A70790A SAFE-T-TIP (standard on units)182335 82335 SCREW1