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CHANGING THE WAY THE WORLD DESIGNS AND MANUFACTURESStephen NigroPresident, 3D Printing Business, HP Inc.
SIX LEVERS FOR DISRUPTINGTHE $12T MANUFACTURING SECTOR
Design foradditive
New supplychain
Standardsand policy
Productcapabilities
Materialprice
Materialselection
Unlock
Accelerate
SIX KEYS TO TRANSFORMTHE $12T MARKET
Manufacturing
MANUFACTURING SECTOR OFFERSGREAT POTENTIAL FOR 3D PRINTING
$12T
3D Printing
THE WORLD RUNS ON METALSMaterial
World production(Million TONS)
Relative cost (approximate)
Aluminum 18 M 3x
Copper 11 M 5x
Zinc 7 M 4x
Lead 5 M 3x
Nickel 0.7 M 10x
Magnesium 0.4 M 8x
Tin 0.3 M 20x
Titanium 0.1 M 26x
Metals and alloys
SPECIALIZED PARTS VS. MASS PRODUCTION
Aluminum 42%
Steel 23% Steel 51%
= 1million
Aerospace (1,700+) Automotive (81M+)Medical Equipment (~30M) Industrial Equipment (62M+)
Aluminum 12%Steel 50%Steel = Majority
THE EVOLUTION OFMETALS MANUFACTURING
LaserMetal injection molding
Press andsinterMachiningInvestment
casting
Used for more than 5,000 years 1880s+ 1950s+ 1970s+ 1995+
$12B+ $500B+ $5B+ $2B+ $<1B
Roller Finger Follower Grasper
Automotive valve train for cylinder shutoff Surgical tool for removing tissue
High tooling cost, low material weight High tooling cost, low material weight
MIM (50K) $ 2.1 $1
Laser2
$40.0 -$50.0 $10.0 -$11.0
HP Metal Jet $2.1 $0.9
Break-even point ~50K 60K
DRIVING BREAKTHROUGH ECONOMICS
Cost1
1) Approximate cost of engineering design, post processing, QA, and packaging is not included in the total MJ part cost and a print cost of $350,000 is applied to the MJ part cost. 2) Instant Laser printing quotes on www.3dhubs.com
“Inspire believes in the strengthsof the HP Metal Jet process”1
“HP is on the leading edge in additive manufacturing”
Mechanical Properties
Fulfill all requirements of ASTM and ISO standards
Quality
Good surface quality2
Ra 4-7µmRz 25-40µm
Elongation at break over 40%
Yield strength above 200 MPa
Ultimate tensile strength above 500 MPa
Homogenous microstructure3
Expected: no anisotropic mechanical properties(according to microstructure)
Low porosity (less than 0.5%)4
QUALITY FOR MASS PRODUCTION
1) Based on benchmarks July 20182) Improved to other benchmarked additive processes such as DMD, LBPF, EBPF3) Based on EBSD measurements of 2 samples4) Based on optical cross-section analysis
Cost effective solution for high-volume
featuring lowacquisition and
operational costs
High-quality finalmetal parts
Mechanical propertiesexceeding industry standards
Up to 50xmore productive
than other binder jetting and laser processes
Less than $399K430 x 320 x 200mm Stainless steel
INTRODUCINGHP METAL JET
DESIGNED FOR MASS PRODUCTION
FUNDAMENTAL HP ADVANTAGE
For 30+ years,HP Thermal Inkjet printer performance has
Drops per second
10,000
100 billion
100,000
1 million
10 million
100 million
1 billion
10 billion
Year1984 2019
Gen 4
Gen 3
Gen 2
Gen 1
doubledevery 18 months
HP Inkjet “Moore’s Law”
HP Metal Jetproducing parts
with GKN andParmatech
HP Metal Jetselect
availabilityTODAY
2020
2021
HP METAL JET ROADMAP
2019
Metal Jet Production
Service
HP Metal Jetbroad
availability
WORLD’S LARGEST PROVIDER OFPOWDER METAL SOLUTIONS
#1 global producer of precision powder
metal parts
13 million parts daily
#2 global producerof powder metal
300,000 tons of powder sold p.a.
Global market leader
Drivingbusiness wins
BRINGING METAL AM INTO MASS PRODUCTION
WEIGHTREDUCTION
DESIGNFREEDOM
TIME TOMARKET
SCALABLEPRODUCTION
VOLKSWAGEN GROUP
Revenue: 217 Mrd. €
Finance
122 Worldwide
Production plants
10.75 Mio. Vehicles
Production
627.000
Employees
Ø 40.000 Vehicles/day
Production per day
340 vehicle types
Vehicle Portfolio
MULTI-YEAR ROADMAP
Today
2019+
2021+New Platforms (eg EV), Safety Certified
Functional Production
Mass Customization