(Holt) Complex Systems and TOC

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1 © 2009 TOCICO. All rights reserved. TOCICO 2010 Conference Complex Systems, Theory of Constraints, and the Search for Inherent Simplicity Presented By: Steve Holt, T he Boeing Company Date: 21 June 2010

Transcript of (Holt) Complex Systems and TOC

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1© 2009 TOCICO. All rights reserved.

TOCICO 2010 Conference

Complex Systems, Theory ofConstraints, and the Search for

Inherent Simplicity

Presented By: Steve Holt, The Boeing Company

Date: 21 June 2010

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My intention

• TOC is a broad and growing body of knowledge

• Contradictions with other approaches may appear as

conflict.

• Finding the inherent simplicity enables synergybetween methods (e.g., TOC, Lean, Six Sigma).

• The Cynefin Framework can help make sense of the

synergy, show methods in their appropriate context,

show why TOC methods are successful, and provideinsight into finding Inherent Simplicity.

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Familiar terms and concepts

• Don’t confuse correlation with causality 

• Many approaches work—in the right context.

• Local actions should align with global goals

• People follow familiar patterns and don’t think

through situations logically.

• Complex systems can be managed by relatively few

control points and by increasing or relaxing

constraints.

• Simp le, Complicated, Complex, Chaotic/Chaos 

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The Cynefin Framework

• Created by Dave Snowden, founder andChief Scientific Officer of Cognitive

Edge LLC

• Cynefin is Welsh for “the place of your 

multiple belongings, of which you canonly be partially aware” 

• Primary references:

− http://www.cognitive-edge.com 

− Wikipedia entry on Cynefin

− “A Leader’s Framework for Decision Making” by

Dave Snowden and Mary Boone, Harvard 

Business Review , November 2007.

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Sensemaking

• Sensemaking: How we make sufficient sense of 

what’s going on so that we can act appropriately. 

Initial Question: Are these two sides of the same coin?

• How to make sense of the world so we can act in it

• Finding the Inherent Simplicity in order to live a Full Life

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Three Types of Systems

• Ordered Systems

− System constrains all agent behavior.

− Predictable and obvious, cause and effect clear to all

• Chaotic Systems− System and agents are unconstrained

− Predictable through probability and statistics

• Complex Systems

− The system lightly constrains the agents and agents are

constantly modifying the system.

− Results can be influenced/guided, but are not predicted in

advance. Emergence of beneficial and harmful patterns.

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The Cynefin Model

No relationship between causeand effect at systems level.

Act - Sense - Respond  Novel practice. 

Cause and effect obvious to all, one

“right answer”Sense - Catego rize - 

Respond  Best practice.

Cause and effect requires analysis

and/or expert knowledge.

Sense - Analyze - Respond  

Good practice.

Cause and effect only clear in

retrospect.

Probe - Sense - Respond  

Emergent  practice.

Disorder 

Complex

Chaos Simple

Complicated

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Context: Computer Problem

Computer hit by virus:Pull plug out of the wall. 

 You’ll accept help from anyone 

Act-Sense-Respond  

Entry level tech support:Follow scripts prepared in

advance of common problems.

Sense-Categorize-Respond  

Elevated tech support:

Ask questions to determine what

the problem is.

Sense-Analyze-Respond  

Expert tech support:

Run tests to see what happens.

Zero in on fix.

Probe-Sense-Respond  

Disorder 

Complex

Chaos Simple

Complicated

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Implications of tools in context

Disorder  

Complex

Chaos Simple

Complicated

•Whatever works.•Best advice: Don’t go here! 

•5 Whys (or 2 Whys)•Fishbone diagram•Best Practice documents•Trial & Error Kanban•Andon cords

•Design of Experiments•Six Sigma•Value Engineering•Statistical Process Control

•TRIZ•DeBono’s Lateral Thinking 

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How TOC can use Cynefin

• Common problems have common TOC solutions.

• Experience and learning helps us make sense of the

situation. We see the problem and solution.

• But the people don’t. They’ve been trying to solve itand can’t. They’re in Disorder. 

• We can use the Cynefin Framework to help bring

people out of Disorder and provide a context for 

appropriate action.

Remember the layers of resistance

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How a problem initially looks

Things everyoneknows

Things no oneknows

Things onlyexperts know

Things we’ll knowafter they happen

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Unclear problems, unclear solutions

Disorder 

Complex

Chaos Simple

Complicated

“We need to go back to

what’s worked in the past.

We need to fol low one 

common, standard 

 process.”  

“We need to run some tests

and c ome up with some ideas 

for a focus group.”  

Expert 1: “Let me solve it!”  

Expert 2: “No, me.”  

“We need strong leadership.Put me in charge, give me 

ultimate power and I’ll fix it.”  

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Cynefin Contextualization

Things everyoneknows

Things no oneknows

Things onlyexperts know

Things we’ll knowafter they happen

UDE

UDE

UDE

UDE

UDE

UDEUDE

UDE

UDE UDE

UDE

UDE

UDE

UDE

UDE

UDE

UDEUDE

UDE

http://www.cognitive-edge.com/method.php?mid=9

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Build the model with their issues

SimpleChaos

Complicated

Complex

UDE

UDE

UDE

UDE

UDE

UDE

UDEUDE

UDE

UDE

UDE

UDE

UDE

UDE

UDE

UDE

UDE

UDE

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Taking action

Disorder 

Complex

ChaosSimple

Complicated

We all agree on whatneeds to be done. Assign

action items. 

Analysis is required.

Choose an expert and

assign the issue to them. 

Immediate action required.Assign leader and act. 

Gather coherent theories

and ideas.

Set boundaries

Propose safe-fail tests.

Amplify what works.Dampen what doesn’t. 

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Using the Cynefin Model

Disorder 

Complex

Chaos Simple

Complicated

Strong centralized authority

to enforce standards andreact, find root cause and

correct, document as Best

Practice. 

Experts find answers

(conflicting advice),

synchronize cross functional

efforts to maintain integration,

use Good Practices.

Leader with small crisis team

react fast to reestablish order.Use whatever works, there is

no one right answer.

Empowered cross functional

teams. Experiment, test, fail.

Skilled people with common

product level focus and

distributed authority. “Lookahead” metrics 

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Avoiding common traps

Disorder  

Complex

Chaos Simple

Complicated

Complacency, no challenge

to status quo, over relianceon Best Practices if context

changes (will drive system

into Chaos)

Overconfident experts trapped

in silos, analysis paralysis,

blocking new ideas coming

from non-experts

“Cult of the leader,” using

Command & Control longer than needed. Rush to get back

to Simple without resolving

core conflict

Insufficient boundaries, not

enough direction.

Too much direction, trying to

manage with detailed schedule

instead of a plan, oversimplifyingcomplex issues

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The Appropriate and the Extreme

Disorder 

Complex

Chaos Simple

Complicated

AppropriateStandards

andprocesses

Capitalize onopportunities 

Appropriateuse of expert

analysis

Innovation

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Patterns and Solving Problems

• One of the greatest advantages humans have is our brain’s ability to use patterns. 

− We don’t have to relearn things and can act fast.

− Patterns develop from experience and listening to stories.

• Patterns are seductive traps. We can only come up

with breakthrough solutions when we break the

patterns.

• We can break the patterns by learning to think.

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Pattern entrainment

Disorder  

Complex

ChaosSimple

Complicated

Leadership Entrainment

Bureaucratic Entrainment

“The process (recipe) is

correct, follow it.”  

Expert Entrainment

“My expert analysisshows that I’m right and 

you’re wrong.”  

The Domain Master “I see it.”  

The Great Leader “My superior talent and abi li ty show s 

me the answer.”  

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Contradiction creates Conflict

Disorder  

Complex

ChaosSimple

Complicated

Pressure to simplify:

“Why do you make it so

difficult to understand?”  “Our business is different.”  

“We only want 2 metrics.”  

“We want only one process”  

Pressure to complicate:“Our industry is much more

complex than that.”  

“If it was that simple we’d 

know about it.”  

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A familiar conflict

Successfully

manage a large

project/program

In order to … 

We need to … 

Conflict!

Because:

Because:

Create an

optimized plan

and re-optimize

as we go along

Manage using methods

appropriate for 

Complicated Domain.

(More complicated)

Our products and processes are complicated.

Right answers require expert analysis andprecision.

Our products and processes fall in the Simple

Domain, they can be executed with simple, basic

controls.

Manage using methods

appropriate for the Simple

Domain. (Simpler)

Keep things

simple (Bestable and

predictable)Risk: Over Simplify

Risk: Over Complicate

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Lessons Learned...Maybe

• After any major project if we conduct lessonslearned we will almost inevitably conclude:

“We didn’t go into enough detail to see the

 problems and didn’t do enough status reports.”  

• This drives “Detail-itis” 

• “We need more detailed, precise schedules”  

• “We need more accurate forecasts”  

• “We need more accurate stock records”  

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The real issue is Complexity

Disorder 

Complex

ChaosSimple

Complicated

Pressure to simplify

But what if much of what

we do is really in the

Complex Domain?

Hint: Much of it is.

Pressure to complicate

Inherent Simplicity

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Attributes of Complex Systems

• Large number of interacting elements

• Non-linear interactions

• Solutions emerge from dynamic circumstances

• Elements evolve together in irreversible ways

• Hindsight cannot lead to foresight

Ref: Snowden and Boone, Harvard Busines s Review, Nov. 2007 

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Managing Complex Systems

• Use boundaries (constraints) and attractors tomanage the emergence of beneficial patterns.

• Rapid and frequent scanning and action− See, Attend, Act (Gary Klein)

− Observe, Orient, Decide, Act (Col. John Boyd)

• Anticipatory awareness (weak signal detection),

experience primed pattern recognition

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Paying attention to weak signals

Sometimes the little boy cries, “Wolf” and there is nowolf.

Sometimes there is.

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Necessary characteristics

• Distributed Cognition

• Fine Granularity Objects

• Disintermediation

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Distributed Cognition

• Need for weak signal detection means everyonemust be alert and aware of emergent patterns.

− Wisdom of crowds, people’s sense of how things are going 

− Example: Pre-Mortem (Gary Klein)

− Example: Roundabout instead of traffic lights

Awareness is distributed,not centrally controlled.

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Fine Granularity Objects

• Over simplifying Complex Systems drives them intoChaos. Details are important.

− Sufficient detail to see emergent patterns

− Be alert to the time scale: Consider difference between

Twitter, Blog, Web Site, Newspaper, Magazine, Book

− Example: Each person gives remaining duration status.

− Example: No more than 300 tasks in a project plan.

A B C D Buffer 

A1 A2 A3 A4

BUT, for large projects use sub-projects and/or checklists

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Disambiguation

Decision makers can access information directly without filtering

− Example: CEO reads all incoming customer email

− Example: Buffer Management meetings: “What’s going

on? What are we doing about it? Do you need any help?” 

% Critical Chain Complete

   %    B  u   f   f  e  r   C  o  n  s  u  m

  e   d

0

100

100

P2

P1

“Based on the average

status, we’re expecting torelease on time.”  

Filtered Unfiltered

Av

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TOC through a Cynefin lens

Task: implement Critical Chain Project Management in organizationwith widespread multi-tasking and strong milestone driven

approach to project management.

1

2

3

4

7

6

5

8

Overly constrained schedule

Multi-tasking chaosMandated priority, no multi-tasking, freeze25%, limit incoming work (Imposition of constraints to restore order) 

1

2

3

4

5

6

7

8

Complex

Chaos Simple

Complicated

Shallow dive into Chaos, where expertise

is of limited value

Multiple safe-fail experiments (pilots)

Planning, scheduling, commitments madewith CCPM

CCPM in execution (Buffer Management)

Scheduling staff experts with “Detail-itis”

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CCPM through a Cynefin lens

CCPM is in Chaos, Simple, Complicated, & Complex.

Planning

Execution,Buffer Mngt

Prioritize and Freeze is

Chaos

Planning is Complicated.

Execution is Complex.

Many tasks are Simple.

Common templatesResource poolsCommon priorityCommon behavior Common status

Complex

Chaos Simple

Complicated

Establish priorityFreeze projectsStop multi-tasking

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Cycling between domains

Disorder 

Complex

Chaos Simple

Complicated

Simple and Chaos

Simple to Chaos is as easy as

falling off a cliff.

Chaos to Simple is difficult.

Complicated and Complex:

Natural path of discovery and

analysis. Common to product

development.

Exploration Exploitation

StableUnstable

Watch for informal

organizations 

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Watch for Informal organizations

The presence of strong informal, shadow networkscan be a bad sign.

• If process descriptions are overly simple or 

bureaucratic, informal work-arounds will form.

• Informal networks are countermeasures that enable

the formal network to appear to function.

• When the formal and informal networks can no

longer cope the system fails catastrophically.

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The Thinking Process in the Model

Disorder 

Complex

Chaos Simple

Complicated

Thinking Process works

fine, but--

“That’s obvious”  

Necessity and Sufficiency

logic tools create resilient

pathways.

“Find a way to…”  

Fly ing pig in ject ions 

S&T concepts 

Thinking Process excels.Analysis of core problems

and solutions. Superb at

explanations.

“If A, then B”  S&T detail 

Impose constraints.Guidance from 5 Focusing

Steps and Flow. 

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Pattern entrainment

Disorder  

Complex

ChaosSimple

Complicated

Leadership Entrainment

Bureaucratic Entrainment

“The process (recipe) is

correct, follow it.”  

Expert Entrainment

“My expert analysisshows that I’m right and 

you’re wrong.”  

The Domain Master “I see it.”  

The Great Leader “My superior talent and abi li ty show s 

me the answer.”  

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Learning from the Domain Masters

• Complex Domain Masters often solve problems by“experience primed decision making” 

• They seem to “just know” the answer because of 

their long study and experience.

The samurai practices night and day

until “sword becomes no-sword,

in tent ion becomes no- intent ion .”  

“Practice is the only way that you will 

ever come to un derstand what the Way of the warr ior  is about… Words can 

only br ing you to th e foot of the path …”  

“The Book o f Five Rings ”

Miyamoto Musashi

“Fidelity in Revenge” portrait of Musashi 

Painted by Kuniyoshi, circa 1848

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Retrospective Coherence

Many Complex Domain solutions look obvious inhindsight.

• A Domain Master may solve a problem in the

Complex Domain and then explain the solution as if it

was in the Complicated Domain.

• “Obvious solutions” can lead to tautologies and only

noticing what’s noticeable. 

• The Inherent Simpl ic i ty is th e spark that starts the so lut ion. It is the essence of Sensemaking .

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Put Sensemaking before solutions

Manager Capacity

CurrentWork Load

 AdditionalWork Load

to Implement

 Applications

of TOC

+ =

Future Work

Load using

 Applications

of TOC

For this to work, we must demonstrate howthe management work load will be reduced

Rees Furbeck, Some Thoughts on Using the Theory of Constraints for Very Large,

Complex Projects, TOCICO, 6/8/2009

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Emergence of Inherent Simplicity

• Life is complex.

• People are complex.

• Business is complex.

TOC provides the tools to find the Inherent Simplicity

and the opportunities the complexity provides.

• How to make sense of the world so we can act in it

• Finding the Inherent Simplicity in order to live a Full Life

The Cynefin Model helps us make sense of the world.

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References:

• Furbeck, Rees. “Some Thoughts on Using the Theory of Constraintsfor Very Large, Complex Projects”, 2009 TOCICO North AmericanRegional Conference, 2009.

• Goldratt, Eliyahu, et al. Isn’t It Obvious?. North River Press, 2009.

• Goldratt, Eliyahu, The Choice. North River Press, 2008.

• Klein, Gary, The Power of Intuition. Broadway Business, 2004.• Klein, Gary, Sources of Power . The MIT Press, 1999.

• Snowden, David and Mary Boone, “A Leader’s Framework for Decision Making” Harvard Business Review , November 2007.

• Dave Snowden: blog, papers, presentations http://www.cognitive-edge.com 

• Noah Raford: blog, presentations http://news.noahraford.com 

• Cynefin. Retrieved May 15, 2010, fromhttp://en.wikipedia.org/wiki/Cynefin 

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TOCICO 2010 Conference

About Steve Holt

Steven C. Holt has been at Boeing for over 30 years, in management andengineering. During that time he has hadthe opportunity to study and practice anumber of continuous improvementdisciplines such as Total QualityManagement, Systems Thinking, TRIZ,

Lean and the Theory of Constraints. Hereceived his initial TOC training throughWashington State University in 1997 andholds a Constraints ManagementCertificate from WSU, He has been amember of TOCICO since 2003. Steve isTOCICO certified in Project Managementand is on the TOCICO ProjectManagement Subcommittee. His primaryfocus is the application of TOC in themanagement of complex productdevelopment programs.