Hitra Procedure Kz01 Cg Pro 53 0113 a02
Transcript of Hitra Procedure Kz01 Cg Pro 53 0113 a02
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KhazzanProject
Security Classification:
Contract No. CO-BPXO-12-0376Project nternal
Khazzan Commissioning
Hazard Identification and Task Risk Assessment
(HITRA) Procedure (CPF)
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Revision Histor
Amendment
!ate
Revision
"um#er
Amender
Initia$sAmendment
2/022016 +01 *(
Re$ated !ocuments
!ocument "um#er !ocument "ame !escri%tion of Content
Petrofac ol'en *ules of
Safety
!01-C-P*O-3-0107!"a##an Co$$issionin%
Control of 4or)
Co$$issionin% s5ecific Co4 5rocess inclu'in% Pt4 an'
+ut"orisations
!01-S+-PN-3-000 $er%ency *es5onse 8
Crisis 9ana%e$ent Plan
!01-C-P*O-3-0111 ner%y solation
Proce'ure
!"a##an Project Co$$issionin% ner%y solation 5roce'ure
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CS Confine' S5ace ntry
PO BP lo
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TABLE OF CONTENTS
1.0. INTRODUCTION..................................................................................................
1.1. P=*POS......................................................................................................................................
1.2. SCOP...........................................................................................................................................
2.0. ROLES AND RESPONSIBILITIES............................................................................
2.1. SN PON( O +CCO=N(+B(@.........................................................................................
2.2. S( +=(&O*(@..........................................................................................................................
2.3. +*+ +=(&O*(@.........................................................................................................................
2./. +*+ +=(&O*(@ SN+(....................................................................................................
2.. P*O*9N +=(&O*(@..........................................................................................................
2.6. *SPONSB(S O &(*+ +C(+(O*S..........................................................................
2.6.1. &(*+ > 1 +C(+(O* ,(@PC+@ P+ 10
2.6.2. &(*+ > 2 +C(+(O* ,(@PC+@ ++ O* *P*SN(+(> *O9
(& &S S( (+9 10
3.0. HAZARD IDENTIFICATION AND TASK RISK ASSESSMENT PROCESS OVERVIEW.......................................................................................................................
3.1. (+S! *S! +SSSS9N( >S............................................................................................
3.2. &(*+ P*OCSS S(PS............................................................................................................
3.3. > 1 &(*+ P*OCSS..........................................................................................................
3 / > 2 &(*+ P*OCSS
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APPENDI% D RISK ASSESSMENT MATRI%......................................................................
APPENDI% E APPROVAL MATRI%..................................................................................
APPENDI% F TASK RISK ASSESSMENT TABLE #TRAT$.....................................................
APPENDI% G LEVEL 1 RISK ASSESSMENT PRO FORMA...................................................
APPENDI% H HITRA FORM...........................................................................................
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1.0. INTRODUCTION
&a#ar' 'entification an' (as) *is) +ssess$ent ,&(*+ is use' 'urin% t"e 5lannin% an' e?ecution sta%esof Co$$issionin% Control of 4or) ,Co4 to i'entify "a#ar's associate' ;it" 5erfor$in% tas)s. t 5rescri
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2.0. ROLES AND RESPONSIBILITIES
2.1.S-/+ P)- ) A)&--5!"a##an CP &(*+ Sin%le Point of +ccounta
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2.3.A'+ A&6)'-5
("e +rea +ut"ority ,++ role is central to t"e site Co4 5rocess for t"e $ana%e$ent an' control of Co4
tas)s. ++s are accounta
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("e P+ can
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• nsure t"at all $e$
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o Bloc)in% of esca5e routes
o (a)in% a fire 5u$5 or e$er%ency %enerator offline
Note, safety critical performance shall be considered with respect to the hazards present in a
Commissioning, pre hydrocarbon environment.
• Online connections to 5rocess eHui5$ent tan)s or 5i5elines inclu'in% "ot ta55in%.
• Planne' 'eiation fro$ an e?istin% 5olicy 5roce'ure or 5ractice.
9ore e?a$5les of actiities an' ;"et"er t"ey ;arrant eel 1 or eel 2 assess$ent are inclu'e' in t"e
(*+( +55en'i? .
3.2.HITRA P')+** S+(*
• Identif the site and %rocess hazards t"at coul' result in "ar$ suc" as injury illness 'a$a%e to t"e
eniron$ent 5lant or 5rocess
• Identif riskL 'eter$ine t"e cre'i
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("is a55roac" s"all also
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3.4.L+8+ 2 HITRA P')+**
+ eel 2 &(*+ is a structure' e?a$ination of all "a#ar's associate' ;it" a tas) to 'eise a set of control
$easures t"at re'uce t"e leel of ris) sufficiently to allo; a tas) to 5rocee' safely. f t"e ris) cannot
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",T:1 ("rou%" Co$$issionin% t"e aentilatin% an' +ir Con'itionin% ,&>+C inta)es
o lare "ea'er
o $er%ency S"ut o;n >ales ,S>s
o sca5e routes fire 5u$5s lar%e inentories ,5i5elines essels or tan)s
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or e?a$5le i$5act leel an' 5ro
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Consi'eration s"oul'
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Residua$ Risk Check
+. f t"e resi'ual ris) is not at a leel to allo; t"e tas) to
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• eel e$5o;ere' ,an' o
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Before selection for trainin% eel 2 &(*+ acilitators s"oul'
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".0. TASK RISK ASSESSMENT TABLE #TRAT$
(*+( lists ty5ical Co$$issionin% actiities 5rescri
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APPENDI% A ENERGY SOURCE PROMPTS
:nergsources
!escri%tion ? guidance
Biolo%ical
@io$ogica$ - inclu'in% ;il'life an' iruses or
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:nergsources
!escri%tion ? guidance
Noise
"oise - + for$ of 5ressure ener%y.
Consi'eration s"oul'
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APPENDI% B HAZARD IDENTIFICATION PROMPTS
C+/)'5 T5(+ ) 6'7 E>7(+*9ec"anical (ra55in% ,crus"in% 5ressin% 'ra;in% in
an' s"earin% injuries
(;o $oin% 5arts or one $oin%
5art an' a fi?e' surface
Coneyor
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C+/)'5 T5(+ ) 6'7 E>7(+*
&y'ro-
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C+/)'5 T5(+ ) 6'7 E>7(+*
$ec"anical failure C"ain slin%
Scaffol' oerloa'
Structure oerloa' es5ecially
e?tre$e ;eat"er
ire e?5losion
Co$
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C+/)'5 T5(+ ) 6'7 E>7(+*
Poisonin% (o?ins
+ll "ar$ful aerosols
Pollute' ;ater
Conta$inate' foo' an' 'rin)
&a#ar's
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APPENDI% C IMPACT ASSESSMENT TABLE
S+8+'-5 H+6 ; S+5 E8-')7+
A
(evels A-)maintain the
visibility ofrisks with thepotential forcatastrophicimpact even if theirprobability ofoccurrence ise*tremely low.
!he upperlevel of thisframework isde+ned by themost severelevel of impactever seen inindustry.
)omparable to the most catastrophichealthsafety incidents ever seen in industry.
!he potential for or more fatalities $or onset
of life threatening health eects% shall alwaysbe classi+ed at this level.
• /uture impact, e.g., unintended release, with widespread damage to any
environment and which remains in an 0unsatisfactory0 state for a period 1 2
years.
• /uture impact with e*tensive damage to a sensitive environment and which
remains in an 0unsatisfactory0 state for a period 1 2 years.
• /uture impact with widespread damage to a sensitive environment and
which can only be restored to a 0satisfactory0agreed state in a period of more
than and up to 2 years.
B
)atastrophic healthsafety incident causing verywidespread fatalities within or outside a facility.
!he potential for 2 or more fatalities $or onsetof life threatening health eects% shall alwaysbe classi+ed at this level.
• /uture impact with e*tensive damage to a non-sensitive environment and
which remains in an 0unsatisfactory0 state for a period 1 2 years.
• /uture impact with e*tensive damage to a sensitive environment and which
can only be restored to a 0satisfactory0agreed state in a period of more than
and up to 2 years.
• /uture impact with widespread damage to a non-sensitive environment andwhich can only be restored to a 0satisfactory0agreed state in a period of more
than and up to 2 years.
• /uture impact with widespread damage to a sensitive environment and
which can be restored to an equivalent capability in a period of around year.
C
)atastrophic healthsafety incident causingwidespread fatalities within or outside a facility.
!he potential for or more fatalities $or onsetof life threatening health eects% shall alwaysbe classi+ed at this level.
• /uture impact with e*tensive damage to a non-sensitive environment and
which can only be restored to a 0satisfactory0agreed state in a period of more
than and up to 2 years.
• /uture impact with widespread damage to a non-sensitive environment and
which can be restored to an equivalent capability in a period of around year.
• /uture impact with e*tensive damage to a sensitive environment and which
can be restored to an equivalent capability in a period of around year.• /uture impact with widespread damage to a sensitive environment and
which can be restored to an equivalent capability in a period of months.
Every employee associate with this project has the ultimate responsibility for Health, Safety, Security & Environmental performance. This will be achieved through a positive HSSE culture at all the levels and by implementing a robust HSSE Management system. etrofac and its Sub!"ontractor management will continually strivetowards reducing HSSE ris#s to $s %ow $s easonably ractical '$%$( in all its operations to achieve the roject HSSE goals.
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S+8+'-5 H+6 ; S+5 E8-')7+
D
#ery ma3or healthsafety incident
!he potential for 4 or more fatalities $or onset of life threateninghealth eects% shall always be classi+ed at this level.
4 or more in3uries or health eects, either permanent orrequiring hospital treatment for more than 56 hours.
• /uture impact with e*tensive damage to a non-sensitive environment and
which can be restored to an equivalent capability in a period of around year.
• /uture impact with locali7ed damage to a sensitive environment and which
can be restored to an equivalent capability in a period of around year.
• /uture impact with widespread damage to a non-sensitive environment and
which can be restored to an equivalent capability in a period of months.
• /uture impact with e*tensive damage to a sensitive environment and which
can be restored to an equivalent capability in a period of months.
E
8a3or healthsafety incident
or 5 fatalities, acute or chronic, actual or alleged.
or more in3uries or health eects, either permanent orrequiring hospital treatment for more than 56 hours.
• /uture impact with locali7ed damage to a non-sensitive environment and
which can be restored to an equivalent capability in a period of around year.
• /uture impact with e*tensive damage to a non-sensitive environment and
which can be restored to an equivalent capability in a period of months.
• /uture impact with locali7ed damage to a sensitive environment and which
can be restored to an equivalent capability in a period of months.
• /uture impact with e*tensive damage to a sensitive environment and which
can be restored to an equivalent capability in a period of days or weeks.
F
9igh impact healthsafety incident
:ermanent partial disability$ies%
&everal non-permanent in3uries or health impacts.
;ays Away /rom
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S+8+'-5 H+6 ; S+5 E8-')7+
/irst aid
&ingle or multiple over-e*posures causing noticeable irritation butno actual health eects
and which can be restored to an equivalent capability in a period of days or
weeks.
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S+8+'-5 N)?=- B&*-+** I7(F-- I7(
$equipment damage, business valuelost%
A:ublic or investor outrage on a global scale.
!hreat of global loss of license to operate.1=5 billion
B
(oss of license to operate a ma3or asset in a ma3or market > ?&, @?, Russia.
Intervention from ma3or 'overnment > ?&, ?, @?, Russia.
:ublic or investor outrage in ma3or western markets > ?&, @?.
;amage to relationships with key stakeholders of bene+t to the 'roup.
=2 billion - =5 billion
C
(oss of license to operate other material asset, or severe enforcement action against a ma3or asset in a ma3ormarket.
Intervention from other ma3or 'overnment.
:ublic or investor outrage in other material market where we have presence or aspiration.
= billion - =2 billion
D
&evere enforcement action against a material asset in a non-ma3or market, or against other assets in a ma3ormarket.
Interventions from non-ma3or 'overnments.
:ublic or investor outrage in a non-ma3or market, or localised or limited Binterest-groupC outrage in a ma3ormarket.
:rolonged adverse national or international media attention.
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APPENDI% D RISK ASSESSMENT MATRI%
/ . 0 - 3 5 6
Im%act8eve$
A similarevent has
not yetoccurred inour industryand wouldonly be aremote
possibility.
A similarevent has
not yetoccurred inour industry.
Similarevent hasoccurred
somewherein our
industry.
Similarevent hasoccurred
somewhere within theBP Group.
A similarevent has
occurred, oris likely to
occur, within thelifetime of10 similar
facilities.
ikely tooccur onceor twice inthe facilitylifetime.
!vent likelyto occurseveral
times in thefacility
lifetime.
"ommonoccurrence
#at leastannually$ atthe facility.
A 6 7 / . 0 -
Area
@ 5 6 7 / . 0
C 3 5 6 7 / .
! - 3 5 6 7 /
: 0 - 3 5 6 7 Area
I
F . 0 - 3 5 6 7 Area
III
+ / . 0 - 3 5 6 7Area
II
Area
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APPENDI% E APPROVAL MATRI%
Residua$ risk =inimum $eve$ of a%%rova$
Area Not allo;e'
Area I Not foreseen 'urin% co$$issionin% 5"ase
Area III Project irector
Area II Co$$issionin% 9ana%er e5uty Co$$issionin% 9ana%er
Area I Site +ut"ority
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APPENDI% F TASK RISK ASSESSMENT TABLE #TRAT$
("e follo;in% ta
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Risk area I
e%en': C4 ,Col' 4or)&4 ,&ot 4or) &4SP ,&ot 4or) S5ar) Potential 9SS ,9aterial Safety ata S"eet
Task Permit to
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Risk area II and III
e%en': C4 ,Col' 4or) &4 ,&ot 4or) &4SP ,&ot 4or) S5ar) Potential 9SS ,9aterial Safety ata S"eet O5s ,o5erations *+ ,*is) +ssess$ent
TaskPermit to #ased onthe residua$ risk in
the a%%rova$ ta#$e)
Brea)in% contain$ent
,as 5er isolation 5roce'ureC4 CC
solation 5lan c"e$ical
'ata s"eet
eel 1 or eel 2 ,tas)
'e5en'entP+ ++ S+ ++
Brea)in% contain$ent
,'oes not $eet ener%y isolation
5roce'ure
C4 CC
Proce'ure
non-confor$ant
isolations a55roal
c"e$ical 'ata s"eet
eel 2 P+ ++ S+ S+
(as)s in CS: essels ;it" 5ositie
isolation(as) 'e5en'ent CS CC
**P c"e$ical 'ata
s"eeteel 2 P+ ++ Site +ut"ority
(as)s in CS: essels in reenfiel's ,not
connecte' to syste$
(as) 'e5en'ent CS **P eel 2P+ ++ &S
s5ecialist
Site +ut"ority
=se of $ec"anical 'eice ,sto55le5lu%
for secon'ary isolation $et"o'C4 CC
solation 5lan isolation
'eice 5roce'ure
c"e$ical 'ata s"eet
eel 2P+ ++ Site
+ut"oritySite +ut"ority
iel' instru$ent ;or) ,isolation of a safety
critical 'eice ;"en t"e 'eice is in use
for its inten'e' 5ur5ose not
Co$$issionin% fault fin'in%
C4 or &4 s5ar)
5otential
,tas) 'e5en'ent
CC
By5assin"i
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Risk area II and III
e%en': C4 ,Col' 4or) &4 ,&ot 4or) &4SP ,&ot 4or) S5ar) Potential 9SS ,9aterial Safety ata S"eet O5s ,o5erations *+ ,*is) +ssess$ent
TaskPermit to #ased onthe residua$ risk in
the a%%rova$ ta#$e)
solation of 5rotectie 'eice ,;"en leel
of 5rotection is re'uce' e.%. sin%le relief
ale
C4
,tas) 'e5en'entCC
By5assin"i
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Risk area I (e;c$uding CB)
e%en': C4 ,Col' 4or) &4 ,&ot 4or) &4SP ,&ot 4or) S5ar) Potential 9SS ,9aterial Safety ata S"eet O5s ,o5erations *+ ,*is) +ssess$ent
TaskPermit to
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APPENDI% G LEVEL 1 RISK ASSESSMENT PRO FORMA
L+8+ 1 R-*9 A**+**7+
D+@ P+')'7-/ A&6)'-5@
T*9;+*'-(-)
H:'; T*9*, (')+** ; )'9*-+("e "a#ar's 'irectly relate' to 5erfor$in% t"e tas) ste5s usin% t"e tools an' eHui5$ent at t"is jo
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APPENDI% H HITRA FORM
NS(++(ON : P*9( No :if not )no;n no; co$5letelater
+( : 'ate of assess$ent &(*+ * No :
P+*(9N(S@S(9OC+(ON: *S! +SSSS9N( (+9 ,Na$e of acilitator first
*S! +SSSS9N( (@P:NO*9+ &(*+
SO*+ O*+ N+9 POS(ON
(+S! SC*P(ON:4"o 4"at 4"y &o; an' 4"en. +s t"e tas) +N( NO*9+(ON :
,e.%. $er%ency Proision *eHuire' Co$5etency reHuire$ents (ools 8 Hui5$ent a''itional PP P8s ra;in%s P(4Proce'ures Certificates ot"er *is) +ssess$ents
CON*9 ++*P&(*+ +PP*O>: ** +PP*O>+ 9+(*X
N+9 ,P*N(:
SN+(=* :si%n after ;or)s"eets are co$5lete an' t"e ++acce5ts t"e (*+
POS(ON :
+( :
(+S! SC*P(ON S=99+*@ : &(*+ * No :
ie t"e co$5lete' for$ to t"e Per$it to 4or) Coor'inator
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!"a##an Project Co$$issionin% &a#ar' 'entification an' (as) *is) +ssess$ent
2 &u#*Task "o
/2 &u#*Task Activit ? !escri%tion
.2 Hazard!escri%tion
02 Hazard Im%actcategorsafet> hea$th>environment and#usiness
-2 :;isting Contro$=easures*eHuire' for 1 an' 2
32 Initia$ Risk
im%act> %ro#a#i$itand rating
528ist A$$ Risk Reduction=easures Re9uired
72 Residua$ Risk
im%act> %ro#a#i$it andrating
2A%%rover
2 Actionsc$osed
& H : @ I P R I P R
K'*C+*PR,*-.*. Page 0 of 0 Rev1 A/
Project nternal