HITACHI PUMPS 2008 - VHPC Pump Presentation...Type : Vertical shaft, Single suction, Turbine pump...
Transcript of HITACHI PUMPS 2008 - VHPC Pump Presentation...Type : Vertical shaft, Single suction, Turbine pump...
0All Rights Reserved, Copyright © 2008, Hitachi Plant Technologies, Ltd.X01-05X-0003X00
HITACHIHITACHI PUMPSPUMPS
1All Rights Reserved, Copyright © 2008, Hitachi Plant Technologies, Ltd.X01-05X-0003X00
1. Experiences and Solution …………………p.22. Supply Record in the World ………………p.33. Manufacturing Location ………………… p.44. Types and Applications ………………… p.55. Supply Record of Hitachi Pumps ……… p.106. Execution Capability …………………… p.117. Typical Experiences …………………… p.138. Advanced Technology ………………… p.259. Recent Worldwide Installation ………… p.3510. Testing Facilities ……………………… p.4611. Pumps for China in Good Shape ……… p.47
Contents
2All Rights Reserved, Copyright © 2008, Hitachi Plant Technologies, Ltd.X01-05X-0003X00
EXPERIENCES AND SOLUTION1.
HITACHI Experiences in Large Scale Pumps
1. Total 13,132 units (As of 2006) (11,580 units in Japan, 1552 units in other countries / area)
2. More than 90 years experiences in manufacturing pumps
HITACHI Solutions
1. All kinds of engineering on pumping station・ System planning ・ Advanced simulation technology (CFD, FEM, WH analysis)・ Hitachi owns exclusive testing facilities for hydro model test
2. Highly engineered and custom-made pumps to optimize customer’s needs3. Wide pump applications4. High reliability and maintainability5. Pump testing facilities (up to 10,000 kW input)
3All Rights Reserved, Copyright © 2008, Hitachi Plant Technologies, Ltd.X01-05X-0003X00
SUPPLY RECORD IN THE WORLD2.
Hitachi Large Scale Pumps in the World (Except Japan)
Total
1,552Asia and
Middle East832
Europe
22
NorthAmerica
295
South America
73
Africa
197
Oceania
133
AUSTRALIA
A S I A
A F R I C A
E U R O P E
GREENLAND
GREENLAND
NORTHAMERICA
ANTARCTICA
SOUTHAMERICA
Asia and Middle East
Europe
Africa
North America
South America
Oceania
4All Rights Reserved, Copyright © 2008, Hitachi Plant Technologies, Ltd.X01-05X-0003X00
MANUFACTURING LOCATION3.
TSUCHIURA WORKS Site area :380,000m2:94acres Floor area :130,000m2:32acres
Employees:1000Sales:US$400,000,000/year
MAJOR PRODUCTSPump CompressorFanTest Facility
Lake KasumigauraHitachi Tsuchiura
Head Office
Narita Airport
Tokyo
70km
5All Rights Reserved, Copyright © 2008, Hitachi Plant Technologies, Ltd.X01-05X-0003X00
TYPES AND APPLICATIONS4.
Axial Flow Mixed Flow Mixed Flow VoluteAP,KP* SP, KSP* SPS, KSPS*Type
Horizontal
Vertical Vertical
Horizontal
VerticalApplications-Drainage-Irrigation
Applications-Drainage-Irrigation-Water Supply-Sea Water-CWP
Applications-Drainage-Sewage-Irrigation-Sea Water
*Adjustable Blade Type
6All Rights Reserved, Copyright © 2008, Hitachi Plant Technologies, Ltd.X01-05X-0003X00
TYPES AND APPLICATIONS4.
Centrifugal Volute Centrifugal Turbine Double Suction Volute
OV OT DVType
Vertical Applications-Drainage-Sewage-Irrigation-Sea Water
Applications-Drainage-Sewage-Irrigation-Water Supply
Vertical
Horizontal
Applications-Water Supply-Irrigation-Water Supply-Sea water
Vertical
7All Rights Reserved, Copyright © 2008, Hitachi Plant Technologies, Ltd.X01-05X-0003X00
TYPES AND APPLICATIONS4.
Multistage Double Suction Volute
Double Suction Turbine Multistage Turbine
DVM DT GMType
Application-Reactor Feedfor Nuclear
Applications-Water Supply-Irrigation-Water Supply-Sea water
Applications-Boiler Feed-Descaling
8All Rights Reserved, Copyright © 2008, Hitachi Plant Technologies, Ltd.X01-05X-0003X00
TYPES AND APPLICATIONS4.
Barrel Casing Multistage Turbine BGMType
Pot-Type In-Tank Type
Applications-Send-out and Boosterat LNG TerminalApplications
-Boiler Feed-Reactor Feed-High Pressure drain for Nuclear
9All Rights Reserved, Copyright © 2008, Hitachi Plant Technologies, Ltd.X01-05X-0003X00
TYPES AND APPLICATIONS4.
1
10
100
1,000
10,000
0.03 0.3 3 30
DISCHARGE CAPACITY Q (m3/s)
TOTAL HEAD H (m)
LNG PUMP
SMALL DISCHARGE AND HIGH HEAD( BFP, CWP)
LARGE DISCHARGE AND HIGH HEAD(WATER SUPPLY AND IRRIGATION)
LARGE DISCHARGE AND LOW HEAD(SEWAGE, DRAINAGE, SEA WATERAND CIRCULATION PUMP)
1,000
5,000 20,000kW
STANDARD PUMP RANGE-OUT OF SCOPE
WATER SUPPLY AND IRRIGATION
LNG PUMP
BFP
CP
CIRCULATION PUMP
SEA WATER PUMP
SEWAGE, DRAINAGE PUMP
HITACHI PUMPS - GENERA L APPLICATION CHART
300kW
10All Rights Reserved, Copyright © 2008, Hitachi Plant Technologies, Ltd.X01-05X-0003X00
SUPPLY RECORD OF HITACHI PUMPS5.
SUPPLY RECORDS OF HITACHI PUMPS
1
10
100
1000
0 1 10 100 1000
Q(m3/s)
H(m)
DRAINAGE,SEWAGE,IRRIGATIONAND COOLING WATER
HORIZONTAL SHAFT,DOUBLESUCTION VOLUTE PUMPS
VERTICAL SHAFT,SINGLESUCTION VOLUTE PUMPS
VERTICAL SHAFT,REVERSIBLEPUMP-TURBINES
WATER WORKS AND WATERTRANSFER
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6. EXECUTION CAPABILITY
HITACHI PROVIDES ALL KINDS OF ENGINEERING ON PUMPING STATIONS by utilizing all technologies in Hitachi group, long time experience and systematic design
PLANNING
SEWAGE TREATMENTBOOSTERWATER PURIFICATIONWATER INTAKEWATER SUPPLYIRRIGATIONDRAINAGECOOLING WATERPOWER PLANTLNG PLANT
SUPPLY DIESEL ENGINEGAS TURBINE
MOTORGEAR
TRASH SCREENOVERHEAD TRAVELING CRANE
VALVEPIPE
PANEL,ELECTRICAL EQUIPMENT
ANALYSISWATER HAMMER
OPEN AND CLOSED CHANNEL FLOW ANALYSISTURBULENT ANALYSIS,VORTEX ANALYSIS IN PUMP SUMP
MULTI PHASE FLOW ANALYSIS IN SIPHONSIMULTANIOUS ANALYSIS OF TRANSIENT PHENOMENA & CONTROL NOISE ANALYSIS (TRANSFERRED BY AIR, TRANSFERRED BY SOLID)
VIBRATION ANALYSISPULSATION ANALYSIS
WATER LEVEL PREDICTION ANALYSIS
DESIGN AND MANUFACTURINGAXIAL PUMP
MIXED FLOW PUMPMIXED FLOW VOLUTE PUMP
CENTRIFUGAL FLOW VOLUTE PUMPCENTRIFUGAL FLOW TURBINE PUMP
DOUBLE SUCTION VOLUTE PUMPDOUBLE SUCTION MULTISTAGE PUMP
DOUBLE SUCTION TURBINE VOLUTE PUMPBARREL CASING MULTISTAGE TURBINE PUMP
TOTAL
ENGINEERING
12All Rights Reserved, Copyright © 2008, Hitachi Plant Technologies, Ltd.X01-05X-0003X00
6. EXECUTION CAPABILITY
Hitachi pumps are continually in concert with domestic and overseas research organizations as well as the research laboratories of Hitachi Limited for the development of new products and putting the latest technology to practical use.
Hitachi Research Laboratory
Power & Industrial SystemsR&D Laboratory
Mechanical EngineeringResearch Laboratory
(Hitachi City) (Hitachinaka City)(Hitachi City)
Research and Development
13All Rights Reserved, Copyright © 2008, Hitachi Plant Technologies, Ltd.X01-05X-0003X00
TYPICAL EXPERIENCESAYASE DRAINAGE PUMPING PLANT7.
AYASE RIVERTOKYO METROPORITAN
HIGHWAY
ARAKAWA RIVER
Customer: Ministry of Land, Infrastructure and Transport, JapanNo. of Sets: 2
Unit No.1 Unit No.2Bore: 4,600mm (182in) 4,600mm (182in)Type: Vertical, Adjustable Vertical, Fixed blade,
blade, Axial flow pump Axial flow pumpDischargeCapacity : 50m3/s (1,141mgd) 50m3/s (1,141mgd)Total Head: 3.6m (11.8ft) 3.6m (11.8ft)Speed (rpm): 82 100Prime Mover: 2,648kW (3,550HP) 2,721kW (3,650HP)
(Engine) (Engine)Year of Supply: 1984 1993Service: Drainage DrainageSiphon Formation: Forced formation Self formation
Feature: One of the largest drainage capacity in Japan Liquid to be handled : Brackish waterValveless system
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TYPICAL EXPERIENCESAYASE DRAINAGE PUMPING PLANT7.
GEARED TURBO COUPLING
DIESEL ENGINE
SCREEN
SUCTION
DISCHARGE
Φ500mm SIPHON BREAKERCONTROL ROOM
SUBMERSIBLE WATER COOLER
MAIN PUMP
35,500 17,500
15All Rights Reserved, Copyright © 2008, Hitachi Plant Technologies, Ltd.X01-05X-0003X00
TYPICAL EXPERIENCESAYASE DRAINAGE PUMPING PLANT7.
Installation of Siphon Discharge Liner
Impeller
Installation of Discharge Liner
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TYPICAL EXPERIENCESSARINAH THAMRIN DRAINAGE PUMPING PLANT7.
Customer: Ministry of Public Works,INDONESIA
No. of Sets: 6Bore: 1,650mm (64in)Type: Vertical, Axial flow pumpDischargeCapacity : 6.7m3/s (153mgd)Total Head : 4.2m (13.8ft)Speed (rpm): 223rpmPrime Mover: 430kW (576HP) MotorYear of Supply: 1989Service: Drainage
17All Rights Reserved, Copyright © 2008, Hitachi Plant Technologies, Ltd.X01-05X-0003X00
TYPICAL EXPERIENCESGANGES KOBADAK IRRIGATION PROJECT7.
Customer : Bangladesh Water Development Board (BWDB) ,BANGLADESH
No. of Sets : 3Bore : 2,800mm (110in)Type : Vertical, Adjustable-blade,
Axial flow pump DischargeCapacity : Unit capacity : 28.3m3/s (646mgd)
Total capacity : 84.9m3/s (1,938mgd)Total Head : 8.25m (27.1ft)Speed (rpm) : 200Prime Mover : 2,800kW (3,753HP)
Synchronous motorYear of Supply : 1958Service : IrrigationFeature : Big size adjustable-blade pump
Valve less systemForced siphon formationSITE
18All Rights Reserved, Copyright © 2008, Hitachi Plant Technologies, Ltd.X01-05X-0003X00
TYPICAL EXPERIENCESHAVASU PUMPING PLANT, USA7.
Lake HAVASU
PUMP STATION
DIS
CH
ARG
E
Customer : Department of the Interior Bureau of Reclamation, Central Arizona Project,USA
No. of Sets : 6Bore : 2,400×1,350mm (94×54in)Type : Vertical, Single suction, Diffuser type,
Volute pumpDischargeCapacity : 14.2m3/s (500cfs)Total Head : 251m (824ft)Speed (rpm) : 514Prime Mover: 44,800kW (60,000HP)
Synchronous motorYear of Supply : 1982Service : MultipurposeFeature : Large capacity, high head single stage
High efficiency(90.5%)
19All Rights Reserved, Copyright © 2008, Hitachi Plant Technologies, Ltd.X01-05X-0003X00
TYPICAL EXPERIENCESKASUMIGAURA CANAL PROJECT, JAPAN7.
Staring : Secondary Resistance Control by Liquid Resistance
Control : Static Scherbius & Liquid Resistance
Customer : Water Resource Development Public Cooperation, JAPAN
No. of Sets : Irrigation 1,650mm×1,000mm (66in×40in) 2SetsIrrigation 1,200mm×700mm (48in×28in) 1SetsIrrigation 600mm×350mm (24in×14in) 2Sets Waterworks 600mm×350mm (24in×14in) 3Sets
Type : Horizontal shaft, Double suction, Volute pump
Year of Supply : 1994Service : Irrigation, Water works
DISCHARGE PIPE PROFILE
Type Bore No.of Capacity Total Head Motor Power(Suction×Discharge) Sets
1650×1000mm(66in×40in) 2 6.4m3/s
(146mgd)103m(338ft)
8000kW(10720HP)
1200× 700mm(48in×28in) 1 3.255m3/s
(74mgd)103m(338ft)
4100kW(5500HP)
600 × 350mm(24in×14in) 2 0.85m3/s
(19mgd)103m(338ft)
1100kW(1470HP)
600 × 350mm(24in×14in) 3 0.818m3/s
(19mgd)103m(338ft)
1100kW(1470HP)
Horizontalshaft,Doublesuction,Volutepump
GRAVITY FLOW
ONE WAY SURGE TANK ONE WAY SURGE TANK
CENTERLINE LEVEL OF PIPELINE
ONE WAY SURGE TANK
PUMPING STATION
ALTITUDETUNNEL
PIPE LENGTH (km)252015105
“ LARGEST ”IN JAPAN
20All Rights Reserved, Copyright © 2008, Hitachi Plant Technologies, Ltd.X01-05X-0003X00
TYPICAL EXPERIENCESMISATO PURIFICATION PLANT, JAPAN7.
Customer : Tokyo Metropolitan Government Bureau of Waterworks/Misato, JAPAN
No. of Sets : 3Bore : 1,350×900mm (54×36in)Type : Horizontal shaft, Double suction, Volute
pumpDischargeCapacity : 4.4m3/s (95mgd)Total Head : 95m (312ft)Speed (rpm) : 576- 346Prime Mover : 5,000kW (6,702HP)
Induction motorYear of Supply : 1978,1987,1992Service : WaterworksStarting : Secondary Resistance ControlControl : Static Scerbius
21All Rights Reserved, Copyright © 2008, Hitachi Plant Technologies, Ltd.X01-05X-0003X00
TYPICAL EXPERIENCESSANTA INES WATER INTAKE PUMP, BRAZIL7.
Customer : Companhia de Saneamento Basico de Sao Paulo(SABESP), BRAZIL No. of Sets : 3Bore : 1,800×1,100mm (70×44in)Type : Horizontal shaft, Double suction, Volute
pumpDischargeCapacity : 11m3/s (388cfs)Total Head : 119.6m (392ft)Speed (rpm) :720Prime Mover : 14,920kW (20,000HP)
Synchronous motor(Hitachi)Year of Supply : 1970Service : Water supply
Pumping Plant
“ LARGEST ”IN THE WORLD
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TYPICAL EXPERIENCESMELEN PUMPING STATION, TURKEY7.
Customer : Ministry of Energy and Natural Resources, Department of Water Supply and Sewage, TURKEY
No. of Sets : 6Bore : 700×450mm (28×18in)Type : Horizontal shaft, Double suction, Volute pumpDischargeCapacity : 1.7m3/s (39mgd)Total Head : 196m (643ft)Speed (rpm) : 992Prime Mover : 4,500kW (6,032HP) Wound-rotor
Induction motorYear of Supply : 2003Service : WaterworksStarting : Secondary Resistance Control
23All Rights Reserved, Copyright © 2008, Hitachi Plant Technologies, Ltd.X01-05X-0003X00
TYPICAL EXPERIENCESMAINSTREAM PUMPING STATION, USA7.
Customer : Metropolitan Water Reclamation District of Greater Chicago, USA
No. of Sets : 8Bore : 2200×1500mm (84×60in) × 5sets
1800×1200mm (72×48in) × 2sets1500×1100mm (60×42in) × 1sets
Type : Vertical shaft, Single suction, Turbine pumpDischargeYear of Supply : 1983, 2003Service : SewageFeatures : World largest sewage pumping plant
Located in deep undergroundWide operation range
Mainstream Pumping StationPump
Motor
Representative Specifications
DischargeCapacity : 9.3m3/s (330cfs)Total Head : 100m (330ft)Speed (rpm) : 360Prime Mover :13,054kW (17,500HP) Synchronous motor
24All Rights Reserved, Copyright © 2008, Hitachi Plant Technologies, Ltd.X01-05X-0003X00
TYPICAL EXPERIENCESTSUMORI RECLAMATION PLANT, OSAKA JAPAN7.
Gas TurbineFree Turbine : 7,100kW (9,157HP)Out Put Shaft Speed : 4,016min-1
Gas Generator
Reduction Gear3-Stage Locked Train Type Speed : 4,016min-1/223min-1
Traveling Crane
ReductionGear
Gas Turbine
Main Pump
Cross Section ofPump House
Drainage Pump102in Vertical Shaft Mixed Flow Volute Pump23.7m3/s (837cfs) x 22m (72ft) x 223min-1 x 7100kW (9,157HP)
Customer : Department of Sewage, Osaka City,JAPAN
No. of Sets : 4Year of Supply : 1999Prime Mover : 7,100kW (9,157HP)
Gas TurbineService : Rain Water Drainage
25All Rights Reserved, Copyright © 2008, Hitachi Plant Technologies, Ltd.X01-05X-0003X00
ADVANCED TECHNOLOGY8.
Simulation Technology CFD:Computational Fluid Dynamics
・Application of CFD for Hydro-model Development
ポンプ内部流れの様子3D-data creation CFD AnalysisAnalysis of Flow on pump impeller
26All Rights Reserved, Copyright © 2008, Hitachi Plant Technologies, Ltd.X01-05X-0003X00
ADVANCED TECHNOLOGY8.
Simulation Technology・Application of CFD for Designing Pump Sump
Result of analysis Result of experiment
Submerged vortex
Submergedvortex
Air entrainingvortex
Air entraining vortex
Result of analysisPredictive Analysis of Vortex in Pump Sump
27All Rights Reserved, Copyright © 2008, Hitachi Plant Technologies, Ltd.X01-05X-0003X00
ADVANCED TECHNOLOGY8.
Simulation Technology
Vortex
PUMP
・Vortex Dynamic Behavior (with Baffle)
28All Rights Reserved, Copyright © 2008, Hitachi Plant Technologies, Ltd.X01-05X-0003X00
ADVANCED TECHNOLOGY8.
Simulation Technology・FEM Analysis
Stress Analysis of Pump Casing and Impeller
29All Rights Reserved, Copyright © 2008, Hitachi Plant Technologies, Ltd.X01-05X-0003X00
ADVANCED TECHNOLOGY8.
Simulation Technology・FEM Analysis
Concrete foundation
Relative response (-)Outline before responseOutline before response
FEM Analysis for Vibration
30All Rights Reserved, Copyright © 2008, Hitachi Plant Technologies, Ltd.X01-05X-0003X00
ADVANCED TECHNOLOGY8.
Simulation Technology・Multiphase Analysis for Pump Discharge Flow
Air
Liquid film
Cloud of bubbles
Result of experimentResult of analysis
31All Rights Reserved, Copyright © 2008, Hitachi Plant Technologies, Ltd.X01-05X-0003X00
ADVANCED TECHNOLOGY8.
32All Rights Reserved, Copyright © 2008, Hitachi Plant Technologies, Ltd.X01-05X-0003X00
ADVANCED TECHNOLOGY8.
Simulation Technology・Water Hammer Analysis
33All Rights Reserved, Copyright © 2008, Hitachi Plant Technologies, Ltd.X01-05X-0003X00
ADVANCED TECHNOLOGY8.
34All Rights Reserved, Copyright © 2008, Hitachi Plant Technologies, Ltd.X01-05X-0003X00
ADVANCED TECHNOLOGY8.
35All Rights Reserved, Copyright © 2008, Hitachi Plant Technologies, Ltd.X01-05X-0003X00
RECENT WORLDWIDE INSTALLATION9.
H
HHAS
HEL
HHCH
H
H
HOME Wuxi
Egypt / Mubarak Pumping Plant
HHAL
USA/CaliforniaA. D. EdmonstonPumping Plant
Qatar/ Ras Laffan Cooling Sea Water Pump
China/Zouxian Boiler Feedwater Pump Iran/Mobin
Heat Exchangers FeedSea Water Pump
China/Wangqu Circulating water Pump
HHAL
36All Rights Reserved, Copyright © 2008, Hitachi Plant Technologies, Ltd.X01-05X-0003X00
RECENT WORLDWIDE INSTALLATIONMUBARAK PUMPING STATION, EGYPT9.
Customer : Ministry of Water Resources and Irrigation, Mechanical and Electrical Department, Arab Republic of Egypt
No. of Sets : 21Bore : 2,400×1,800mm (94×70in)Type : Vertical shaft, Single suction, Turbine
volute pumpDischargeCapacity : 16.7m3/s (590cfs)Total Head : 57.1m (187ft)Speed (rpm) : 300- 210Prime Mover : 12,000kW (16,086HP)
Synchronous motorYear of Supply : 2002Service : MultipurposeStarting : Load commutated inverter system
LAKE NASSER
37All Rights Reserved, Copyright © 2008, Hitachi Plant Technologies, Ltd.X01-05X-0003X00
9.
Volute Casing of Heat Exchanger
Customer : Mobin Petrochemical Company, Iran No. of Sets : 21Bore : 2,900mm (114in) etc.Type : Vertical shaft, Single suction, Volute pumpDischargeCapacity : 28.3m3/s (590cfs)Total Head : 34m (112ft)Speed (rpm) : 228Prime Mover : 11,800kW (15,812HP)
Induction motorYear of Supply : 2004Service : Sea Water IntakeFeatures:Super Duplex Stainless Steel for main parts
Concrete casing borne by reinforcement
Heat Exchanger Fire FightingEthane recovery
4th methanol 10th olefin 9th olefin Desalination
Reinforcement of Concrete Casing
Impeller
Casing
RECENT WORLDWIDE INSTALLATIONMOBIN PROJECT (Sea Water pump 21sets), IRAN
38All Rights Reserved, Copyright © 2008, Hitachi Plant Technologies, Ltd.X01-05X-0003X00
Dept. of Water Resources /State of California USAA. D. EDMONSTON Pumping Plant Project 9.
CONTRACT:Replacement of the US biggest four pumps (80,000HP)aiming for improving their pumpefficiency and cavitation characteristics
SITE:Approx. 90 miles north of Los AngelesSCHEDULE:Contract:Jun.2003 / Completion:Mar.2011
Oct. 2004 : Completion of Model TestJun. 2007 : Completion of First PumpOct. 2009 : Completion of Second PumpMay 2010 : Completion of Third PumpJan. 2011 : Completion of Fourth Pump
CompletedCompleted
SpecificationsSpecificationsTypeType::
BoreBore: : CapacityCapacity::Total HeadTotal Head::RPMRPM::Motor PowerMotor Power::
StageStage::
Vertical MultiVertical Multi--Stage Centrifugal Stage Centrifugal Volute PumpVolute Pump1,200 mm1,200 mm 8.928.92 mm33/s/s 600 m600 m600 min600 min--11
59,680kW 59,680kW ((80,000HP80,000HP))4 Stages4 Stages
PumpPump
MotorMotor
Dis. ValveDis. Valve
INLET
DISCHARGE
Pump Efficiency92% Accomplished
39All Rights Reserved, Copyright © 2008, Hitachi Plant Technologies, Ltd.X01-05X-0003X00
Dept. of Water Resources /State of California USAA. D. EDMONSTON Pumping Plant Project 9.
Configuration
Rotor
40All Rights Reserved, Copyright © 2008, Hitachi Plant Technologies, Ltd.X01-05X-0003X00
KOREA GAS CORPORATION Pyeontaek Terminal9.
Customer : Korea Gas Corporation, the Republic of KOREA, Pyeontaek LNG Terminal
No. of Sets : 4Type : Vertical shaft, Single suction, 12 stages,
Turbine cryogenic submergible pumpDischargeCapacity : 263m3/hr (2.58cfs)Total Head : 1689m (5541ft)Speed (rpm) : 3600Prime Mover : 900kW (1200HP)
Submergible induction motorYear of Supply : 2007Bearing : Hydrostatic bearing (Long Life Type)
ShaftHydrostatic Bearing
Bearing
High pressure
Lobe
Liquid delivery hole
Pressure increaseswhen shaft comes close
Pressure decreaseswhen shaft comes apart
ShaftHydrostatic Bearing
Bearing
High pressure
Lobe
Liquid delivery hole
Pressure increaseswhen shaft comes close
Pressure decreaseswhen shaft comes apart
HH
Hydrostatic Bearing
41All Rights Reserved, Copyright © 2008, Hitachi Plant Technologies, Ltd.X01-05X-0003X00
RECENT WORLDWIDE INSTALLATIONCOOLING SEAWATER PUMP, QATAR9.
Customer : Qatar Petroleum, QATARYear of Supply : 2007 Service : Cooling Seawater SupplyNo. of Sets: 5
Type : Vertical, Mixed - flow pump (VYM2000)
Bore : 2,000mm Flow : 12.5m3/s Total Head: 45.5mSpeed : 375rpmPrime Mover: 7,500kW Induction Motor, VFD systemFeature:
Duplex stainless steel for main parts
Motor
Pump
Under Installation at Site
42All Rights Reserved, Copyright © 2008, Hitachi Plant Technologies, Ltd.X01-05X-0003X00
RECENT WORLDWIDE INSTALLATIONBENBROOK BOOSTER PUMP STATION, USA9.
Customer : Tarrant Regional Water District(TRWD), Texas, USA No. of Sets : 4 Bore BB1: 610×508mm (24×20in) ×1set BB2,3,4: 914×914mm (36×36in) ×3sets Type : Horizontal shaft, Double suction, Volute pump Discharge Capacity BB1: 1.09m3/s (24.8MGD) BB2,3,4: 3.00m3/s (68.4MGD)
Total Head : 62.2m (204ft)Speed (rpm) BB1: 1050
BB2,3,4: 716Prime Mover BB1: 932.5kW (1250HP)
BB2,3,4: 2536.4kW (3400HP)Induction motor with VFD
Year of Supply : 2007(Under construction)Service : Water supplyFeature: Rotational speed control by VFD
String Test at the Shop
43All Rights Reserved, Copyright © 2008, Hitachi Plant Technologies, Ltd.X01-05X-0003X00
Boiler Feed Pump for Thermal Power Plant9.
Impeller
Shaft
Shaft Seal
Balance Drum
Stage Casing
Configuration
Completed Units at Factory Cusomer :Zouxian Power Plant Phase IV(China) 2 x 1000 MW
Year of supply : 2006No. of sets : 4
Type : Horizontal, Barrel casing, Multistage, Turbine pump
Bore : 400×450 mm No. of stages : 5Flow : 1592.4 t/h (50%Q) Total head : 31.25 MPa Speed : 5203 rpmPrime mover : 19000 kW , ST
44All Rights Reserved, Copyright © 2008, Hitachi Plant Technologies, Ltd.X01-05X-0003X00
Circulating Water Pump for Power Station9.
Control Rod
Vane
Customer : 600MW Thermal Power Station, Japan Bore : 2,200mm (88in) Type : Adjustable Blade, Vertical shaft, Mixed-flow pumpDischarge Capacity : 28.3m3/s (458cfs)Total Head : 23m (75.5ft)Speed (rpm) : 273Prime Mover : 3,950kW (5,295HP) Induction motorYear of Supply : 2004Service : Sea Water IntakeFeatures: Hydraulic Actuator for Adjustable Blade
45All Rights Reserved, Copyright © 2008, Hitachi Plant Technologies, Ltd.X01-05X-0003X00
Circulating Water Pump for Power Station9.
Customer : Wangqu Power Plant Phase I 2 x 600 MW
Year of supply : 2005No. of sets : 4Type : Vertical, Pull-out
Mixed pumpBore : 2200 mm No. of stages : 1Flow : 9.25m3/sTotal Head : 25m Speed : 375rpmPrime mover : 2850 kW, IM
Pull-out part
Casing
PUMP
Motor Floor
46All Rights Reserved, Copyright © 2008, Hitachi Plant Technologies, Ltd.X01-05X-0003X00
PROTOTYPE TEST FACILITY10.
Capacity・Up to 28m3/s (639mgd)
Discharge bore・Up to 3,200mm (126in)
Flow measuring device・Weir3 sets - 5m (196in) Full width2 sets - 3m (118in) Full width2 sets - 2m ( 78in) Full width
(kW/HP)
/ 2,949
/ 4,558
/ 2,949
/ 402
/ 201
10,000 / 13,405
47All Rights Reserved, Copyright © 2008, Hitachi Plant Technologies, Ltd.X01-05X-0003X00
Pumps for China in Good Shape11.
For 1000MW Chinese Thermal Power Plants6 large-scale Boiler Feed Pumps to be shipped in June, 20064 large-scale Circulating Water Pumps to be shipped in April, 20074 large-scale Circulating Water Pumps to be shipped in May, 2008
Boiler Feed Pumps for Zouxian Power Plant19000kW 4sets, 12400kW 2 sets
<Zouxian Power Plant>The very first 1000MW thermal power plant in China
Hitachi Pump(Wuxi)started manufacturing large scale pumps in July,2006
New factory
Hitachi Pump(Wuxi) in China
48All Rights Reserved, Copyright © 2008, Hitachi Plant Technologies, Ltd.X01-05X-0003X00