Hitachi High-Technologies takes its cutting edge …...Hitachi High-Technologies takes its cutting...
Transcript of Hitachi High-Technologies takes its cutting edge …...Hitachi High-Technologies takes its cutting...
Hitachi High-Technologies takes its cutting edge products and services,heralding the next generation of high technology solutions,to the front line of global manufacturing businesses.
Over Drive Motion Pursuing the Optimum Solution
Leading-Edge Technology creating our Future
Bringing the frontier tothe forefront.
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Highly Accurate
High Quality
Operability
Pursuing the Optimum Solution
Optimum Solution
With our commitment to continuous improvement of technologies and innovation in the ever changing semiconductor industry, we deliver the best solution to the front end semiconductor fabrication through the back end of assembly line.We offer you great opportunities to help maximize your company values as the world’ leading supplier through our state-of-the-art products.
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Operability
Super Wide-Range DDH
Super Wide-Range DDH(Direct Drive Head)■ High-Speed and Highly Accurate Direct Drive Head■ High-Speed One-by-One Pick-up and Placement■ Applicable to Super Wide-Range Components
Rigid twin drive
Rigid twin drive■ High-Speed and High-Accuracy Positioning with Fully-Closed Control and Y-axis Twin Drive
■ Long-Term Maintenance Free achieved with the Employment of the Linear Motor
Rotary inspection
Rotary inspection■ Feeding forward the PCB to the placement height by means of measuring the pick-up position detection (presence/absence or vertical component) and component thickness of all the fine components.
■ Check for the take-back of the picked up components (nozzle check before component pick-up)
Over drive motion■ With the alternative use of the front and rear heads, high throughput top ranked in the industry has been achieved in both types ( Σ -G4/G5).
■ Because each head can pickup all the components on the front and rear, the freedom degree for the optimization is increased and the high productivity has been realized with the minimum line configuration.
■ The head setup on one side can contribute to the production without stopping it.
■ The investment amount is reduced with the shared use of the units including multi-layer tray, tape feeder, nozzles and coplanarity check unit, etc.
■ Because there is no constraint for the component arrangement, the optimum production is available in even the production of multiple product types with small quantity with the optimum family set.
Over drive motion
Smart operation
Smart operation■ Line Simultaneous Control from any Module (Linked Line Start/Stop, Program Change)
■ Sharing various PCB data including bad mark data in the machines within the line
High Quality
PP Type Hedgehog Type (Σ-P4)
Auto changeover■ Minimum setup time has been achieved with the simultaneous setup.
■ Support Pin Automatic Change ・PP (Pick & Place) Type/Hedgehod Type■ Nozzle Automatic Change■ Automatically Variable Conveyor Width■ Automatically Variable PCB Thickness
ACV(Advanced Component Validation)■ Prevention of Production Error caused by Feeder Incorrect Setup■ Traceability Support/Data Central Management
Component supplying check at splicing
Multi tray automatic detection
High Productivity / Highly Accurate / Flexibility
Compact Premium Modular MounterFront-side component supply type
Compact Premium Modular MounterDual-side component supply type
Compact Premium Modular PrinterFront-side operation type
Fine pitch HR squeegee (Σ -P4)■ Because the filling ability has been graded up due to the enhancement of solder rolling function, low-pressure and high-speed printing becomes available. HR squeegee0402
Printing PatternQFP at 0.5 mm
Pitch
Multi-Layer Tray CartTape Feeder Cart
Quick exchange■ Easy Removal and Attachment by the User
Advanced print pattern matching(Σ-P4)■ The component is placed in the center of the attached solder by means of transmitting the solder printing position data to the mounter.
0402 Component Close Placement
Mobile Phone
LISA(Line Information Support & Administration)■ ACV System■ Support of the pattern program change without stopping the system■ Line Data Centralized Control■ Line Operation Management LISA System
This mark is used to provide detailed information regarding the contents of the plan related to global environmental safety, based on HITACHI’s environmental data reporting system. For detailed environmental data, access the web site: http//:www.hitachi.co.jp/environment/ecoproducts/index.html.
Reduction rate (%) based on the reference modelCO2 emission per placed component (g-CO2 /component)
Reference model (Conventional model)TCM-X110J
0.04870
SIGMA-G4
0.0233852
SIGMA-G5
0.0233852
Reduction rate (%) based on the reference modelCO2 Emission (Kg-CO2 /Year/Unit)
Reference model (Conventional model)TPM-200
7440.6ー
SIGMA-P4
3705.550
Item SpecificationsModel SIGMA-G4 SIGMA-G5
Head Configuration 2 heads/module
Applicable PCB Size (mm)
Dual ~ 610×216(Single Use) ~ 610×381
~ 610×250(Single Use) ~ 610×415
Single ー ~ 610×460(OP : ~ 820×460)
Applicable Components
High-Speed Head 0402 ~
Multi-Functional Head 1005 ~
Dimensions (mm) L1,280×D1,900×H1,450 L1,280×D2,200×H1,450Mass Approx. 1,700 kg (excluding cart) Approx. 1,800 kg (excluding cart)
Power Supply ± 20 V AC, 3-Phase, 50/60Hz
Working Air Pressure
Supplied Air Pressure 0.45 ~ 0.69MPa (4.6 ~ 7kgf/cm²)Set Pressure 0.45MPa (4.6kgf/cm²)
Option Multi-Functional Head, Multi-Layer Tray Feeder, Coplanarity Check Unit, Recycle Conveyor, Flux Dipping Unit
Item SpecificationsModel SIGMA-P4
Applicable PCB Size (mm) ~ 510×460 (OP:~ 610×460)Stencil Frame Size (mm) ~ 750×750
Printing Speed 20 ~ 200mm/secondsReleasing Control Multiple Stage/Acceleration ControlSqueegee Select Urethane Rubber Flat Squeegee, Fine pitch HR squeegee, Metal SqueegeePower Supply ± 20 V AC, 3-Phase, 50/60Hz
Working Air Pressure
Supplied Air Pressure 0.45 ~ 0.69MPa (4.6 ~ 7kgf/cm²)Set Pressure 0.45MPa (4.6kgf/cm²)
Dimensions (mm) L1,280×D1,900×H1,450Mass Approx. 1,000 kg
Option Support Pin Automatic Change Function (Hedgehog type), Printing Inspection Function, Temperature Controller
Machine Specifications(*1)
(*1)Refer to the specifications for details.
The CO2 emissions show our estimated value. SIGMA -G4/G5/P4 are environmentally friendly products.