HISTORICAL BACKGROUND

ZMM “STOMANA” AD is a company with extensive experience and lasting

traditions in the machine building branch of the industry. Found in Silistra in 1945, it

is one of the biggest manufacturers of metal and woodworking processing machines

and equipment for the founding industry in Europe.

In view of the demand for furthering the

efficiency of the business management in a rapidly

changing and very competitive environment, the

company has reoriented its production activity

towards the development and production of wood-

processing machines.

A major feature of the enterprise is its ability to

effectively realize short term and high-quality

design and manufacture projects all due to the professionalism and potential of the

personnel as well as the good production and technological facilities.

During the last several years ZMM

“STOMANA” AD has been able to develop a

wide range of wood processing machines like the

series of single and multi-operational machines,

planers, thickness planers, drillers, circular saws,

milling machines, belt saws, lathes and belt-

grinders, edge banding machines, air aspirators

etc.

Our products have a CE Certificate which

opens a road to the markets of the World.

The NIKMANN MASCHINEN trade mark, under which they are distributed,

gradually acquires a wider popularity in Bulgaria and on a number of foreign markets.

MARKETS

Over 95 % of the production of the company is exported abroad.

The company has enjoyed long term commercial relations with merchants from

Germany, Austria, Australia, Spain, Holland, France, Belgium, Norway, Hungary,

Rumania, Macedonia, Greece, USA, Russia, the Ukraine, Sri Lanka, Malta, SAR, UAE,

Saudi Arabia, Israel, Latvia, Argentina and many others.

PRODUCTION AND TECHNOLOGICAL FACILITIES

After its privatization in 1999, the production strategy of the company has included

an ongoing implementation of modern technologies for the development of new

products in view of the task to orient our products in a direction, in which they will

better fit the conditions of contemporary market demands and towards a greater

presence on new markets. We possess a lot of high-tech CNC machines and have

integrated a production line for powder painting.

Edge Bander NikMann TF with Pre-milling

Designed for Australia - Made in Europe

Simply the best

Edgebanders NikMann TF Functions

# Spraying System - prevents the adhesion of emerging glue

onto the workpiece. /Optional/

# Pre-milling unit with 2 separate cutters for perfect finish on a

panel surface.

# Infrared light to pre heat the panel in a winter.

# Exchangeable Teflon glue tank with electronic regulation of

the glue temperature and automatic lowering the temperature of

the glue at recess.

# Heavy duty guillotine for preliminary cutting of thick PVC

/ABS /Veneer edges with 3 big positive pressure rollers.

# End trim saws on NikMann edgebanding machines have two

motors.

# Top and bottom trimmers with vertical and horizontal

adjustment equipped with Nesting Kit for hinge holes.

# Set of round scrapers equipped with Nesting Kit for hinge

holes.

# Set of glue scrapers equipped with Nesting Kit for hinge

holes.

# Spraying System - removal of released agent and loose glue

residue. Matt radius of the machined edge and re-matches the

surface finish. /Optional/

# Set of buffing wheels to polish and clean the tape

Specification

Model NikMann TF

Panel Length ≥100 mm

Panel Width: ≥100 mm

Panel Thickness: 8~45 mm

Edge Thickness: 0.4~3 mm

Feeding Speed: 10 m/min

Power: 6.0 kw

Compressed Air Pressure: 6.5 Bar

Average Air Consumption: 110 l/min

Overall Dimensions: 3420×1220×1700 mm

Weight: 920 kg

Return Conveyor: Optional

Dust Extractor: Optional

Ducting pipes: Optional

KEY FEATURES

• Convenient, modern control with a digital screen; • Manual change set-up from 0.4mm,1mm, 2mm edge thickness with digital servo motors; • Lights inside safety hoods; • Spraying System - prevents the adhesion of emerging glue onto the workpiece /optional/; • Exchangeable Teflon glue tank with electronic regulation of the glue temperature and automatic lowering the temperature of the glue at recess. • Hinge hole kit for top trimer, round and glue scraper; • Full safety cover • Large 200mm dust exhaust for efficient extraction; • Large windows in safety doors for better visibility; • 3 x independent pressure rollers equipped with digital servo motor driven by PLC control; • Heavy duty guillotine for preliminary cutting of thick PVC /ABS /Veneer edges • Diamond tipped 60mm diameter cutterheads twin spindle pre-milling station, 45 mm high; • High precision linear bearings on cut-off saws; • Efficient inverter-controlled motors on saws and trimmers; • Buffing wheels mounted on round bars – no flex under load. • 2800rpm motors on buffing wheels to prevent scorching; • Heavy weight machine 920kg. • Length of machine – 3420mm. • High quality components from leading companies;

Edge Banders – NikMann are been created for customers who demand:

Simplicity, Reliability and above all, Quality.

NikMann TF – detailed information:

STRUCTURE

NikMann design is based on a CAD product for

solid modelling which allows to determine the

possible structural distortions caused by static

and dynamic loads and to dimension the most

critical components, high lightening the most

stressed areas which need strengthening.

Machine frame

The machine frame is made of thick electro

welded steel with a closed ring structure, properly strengthened in the most stressed

areas.

Upright beam

The upright beam, mobile in the longitudinal

direction is made of electro welded steel with

gantry structure: thick steel sheets and

reinforcing transversal elements grants a higher

rigidity and allow to obtain the maximum

accuracy.

Transversal and vertical carriages

The transversal carriage and the vertical carriage are

made of electro welded steel which is stabilized and

then machined in a single setup for maximum precision.

Drives and motor systems

NikMann uses Brushless motors, controlled by digital

axes drives. The digital system allows the following:

Higher working precision, thanks to a faster data

processing;

Higher reliability, thanks to a reduced wiring system

which eliminates electrical interferences that may

occur on analogue systems;

Reduced machine stops and downtime, thanks to the errors diagnostic with

explanatory messages displayed directly on the N.C. touch screen.

Linear guides

All axes move on tempered and rectified

steel linear guides by preloaded recirculating

balls bearings.

Each balls bearing is equipped with 4 sliding

gaskets of which 2 internal and 2 externals,

to protect the bearing from chips and dust

intrusion.

Control System The Unitronics are full-function

programmable controllers (PLCs) with

onboard I/Os and a built-in textual HMI

panel, specifically designed to control small

machines and simple-to-medium automation

tasks. Compact, economical–low-budget

control without compromising on features.

DESCRIPTION OF OPERATING GROUPS SPRAY MIST BEFORE PRE-MILLING UNIT /optional/ The machine is equipped with a spray mist unit to

prevents the adhesion of emerging glue onto the

workpiece.

INFRA-RED PANEL EDGE HEATING To heat the panels before the glue application.

It improves the gluing quality in case of low

environmental temperatures. Electronic timed

activation through the line control

PRE-MILLING UNIT It is positioned before the gluing unit to trim the panel

edge and therefore obtain a perfect uniform surface. It

is equipped with 2 high frequency motors. The motor

operation is timed to prevent chipping on the panel, and

the height adjustment to allow the correct tool

positioning on the panel.

The unit carries out the milling of the panel edge with a

variable removal by adjusting the infeed fence

position. The infeed fence is fitted with a digital servo

motor system which automatically sets the fence

position according to the program selected on the controller.

The unit is complete with 2 diamond tools.

The pre-milling unit also includes an air jet cleaning system after the pre-milling unit

to clean the panels edge prior to glue application. This prevents any loose swarf from

being lifted off the panels edge & being transferred into the glue pot.

TECHNICAL DATA Motor speed 12,000 rpm

Motor power 2 x 1.1 kw

Maximum stock removal 55 mm²

Cutter diameter 60 mm

Cutter height 49 mm

Cutting height 45 mm

Number of cutting edges 2 + 2

ILLUMINATION OF SAFETY ENCLOSURE AND GLUING ZONE

The machine safety enclosure is lined with soundproof

material to reduce the noise level and is fitted with

lamps in the cabinet to ensure the area is illuminated

for maintenance purposes.

Internal lighting can be switched ON or OFF from the

touchscreen.

It’s a small point but they enhance the overall look of the

machine – a machine that will look great in your workshop

and enhance your company’s presentation.

GLUEING UNIT, LOADING AND PRESSURE OF EDGE Quick heating glue pot for hot melted glue.

Rapid release system for fast glue pot removal.

Manual exclusion from the working line to enable set

up runs or processing without glue application.

Teflon-coated glue pot.

Checking of temperature on the spreading roller and on

the main glue pot. Automatic lowering of the

temperature to avoid over heating of the glue.

Spreading roller with device for adjustment of the

quantity of glue

Automatic strip feeding material in rolls.

Heavy duty guillotine for cutting of coiled edges up to

3 mm. Coil-holder plate of large diameter 600mm.

Pressure rollers with independent spring adjustment

and are automatically positioned by the control to the

dimension set in the program.

Powered, fractioned first pressure roller with large

dimensions and timed intervention. The second & third

idle rollers which are tilted, one at the top and one at

the bottom with timed intervention to ensure maximum

pressure on the top and bottom edge.

QUICK CHANGE GLUE POT COMPLETE The machine is equipped with a complete glue pot

interchangeable with the glue pot supplied on the

machine. It allows the quick change of glue colour or for

glue pot maintenance.

END CUTTING UNIT Two high frequency independent motors to cut the front

and rear edges.

High precision and heavy-duty end cutting unit with the

movement of the two motors on prismatic guide ways

with preloaded recirculating ball bearings.

Each operating motor is equipped with copying device

for an accurate positioning of blades in relation to the

cutting point. The saws can also be tilted to 15 degrees if a bevel trim is required.

Blade speed 12,000 r/p/m

Manual tilting 0 or 15 deg.

Motor size 2 x 0.35 kw

Saw blade size 110 mm

Number of teeth 24

TRIMMING UNIT Two high frequency motors for

trimming and rounding of the edges.

Vertical copying device with large

rotating disc and hinge hole kit on a

top motor.

Front copying device with 2 rotating

bearings.

All the copying disks have ground

contact surfaces to ensure the high

precision of the trimming units.

Manual adjustment with digital

readout. Rapid release of motors both

electrical and mechanical

Please note: this unit is nesting compatible

EDGE SCRAPING UNIT The unit is mounted on a robust column

which is fixed to the base of the machine.

Quick tool change system.

Vertical copying device with rotating

disc and hinge hole kit on a top.

Front copying devices with rotating

bearings.

Quick automatic change set-up for easy

positioning of various tapes driven by

servo motors. Exhaust outlets.

Please note: this unit is nesting compatible

SPRAY MIST FOR EDGE FINISHING /optional/

The machine is equipped with a spray mist

unit to improve the panel cleaning and

polishing of the edge applied.

GLUE SCRAPING UNITs The machine is equipped with glue

scraping units for the finishing of plastic

material for both PVC and ABS edges.

Please note: this unit is nesting compatible

BRUSHING UNIT The brushing unit has two motors for the cleaning and

polishing of the edges and has horizontal and vertical tilt

able motors.

Motor rotation 2,800 rpm

Motor size 2 x 0.25 kw

Brushing discs 150 x 19 x 12 mm

Dust Extractor NikMann SAM-6 /optional/