HIPL Profile

HARSHINI

www.harshiniinfra.com

HARSHINI


We consider protection of health, safety and environment being one of our greatest tasks and obligations.

K. P. VENUGOPAL, Managing Director

HARSHINI


Established upon merging three HIPL, SMRPEC and BGK Engineering and Projects 2011

SMRPEC (Manufacturing, 40 km from Hyderabad) 1995

BGK Engineering and Projects established in 2000, mechanical erection of process plants and rotating machinery, Design and construction of Shell and Tube heat exchangers.

Akruthi Infratech established in 2008 for civil construction

Members of the group formerly with Air Liquide Group in India

HISTORY OF HIPL

HARSHINI


SMRPEC (Manufacturing)

Year of incorporation 1994

Fabrication of CS and SS, Packaging and Skids for Chemical, Steel and other industries

Boiler components for L&T, BHEL and Thermax

Pressure vessel manufacturing

CONSORTIUM PARTNERS

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BGK Engineering and Projects (Erection)


Mechanical erection of Air Separation plants and other heavy industries

Akruthi (Civil Works)


Industrial civil works

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Operator

Design

Maintenance

Fabrication contractor

Equipment Vendor

Construction contractor

Government regulatory

bodies

Process licensor

Partners

Design

Procurement

O&M

Revamp

Project Management & Construction

COLLABORATION PHILOSOPHY

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QUALITY- ‘MATCHING GLOBAL STANDARDS ’

ISO 9001-2000 certification

Quality standards

CE certification (for skids exported to central Europe)

Australian standards

ASME ‘U’ Stamp

IBR approval

CCOE approval

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HEAD OFFICE

TOTAL STRENGTH 138 persons ( 40 Engineers)

OFFICE SPACE 7000 Sq ft

WORK SHOP SPACE 14 Acres

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ORGANIZATION STRUCTURE

Management Board

Managing Director

HR &Admin FIN & A/C COMMERCIAL PROJECTS ENGINEERING QUALITY & SAFETY

TREASURY

TAXATION

AUDIT

SALES

PROCUREMENT

MECH

CIVIL

WORK SHOP

PROCESS

MACHINERY

E&I

C&S

Company secretaryDirector Concurrent

Audit

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BUSINESS MIX

Sales

ERECTION AT SITE

CIVIL

MANUFACTURING

ENGINEERING

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Following sectors are identified as focus areas

Power – Thermal & Solar

Steel

Oil and Gas (Refineries)

Gasification

Petrochemicals

Defense

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Design & Engineering Services

OPERATIONAL AREAS

ENGINEERING DISCIPLINES

ENERGY/PROCESS AUDITS

DEVELOPMENTS

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Gas separation units

Biomass Power plants

Process equipment for Steel, Oil & Gas

Defence , Gasification Sectors

Utility systems (Gas networks, CWnetworks)

Solar PV Power plants

Raw Material Handling Systems

HARSHINI



OPERATIONAL AREAS


DEVELOPMENTS


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Steady state simulations and optimization

Thermodynamic calculations, heat & mass balance

Equipment sizing of all rotating machines and static equipment

Process data sheet generation and design validation

Development of PFDs and PIDs, basic and detailed control logics

PROCESS DESIGN & SYSTEMS ENGINEERING

HARSHINI


Sizing of control valves, safety valves and flow elements

HAZOP studies & De-bottlenecking of process plants and equipment

Capacity enhancement studies of process plants

Software : HYSIS, Smart plant 2D & PHA works

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ROTATING MACHINERY

In-house technical know-how to select rotating machines

Procuring, progress follow-up with suppliers of all rotating machinery

Design validation and approval of detailed engineering drawings

Inspection of critical tests in the machine manufacturing process

Retrofitting of existing machines

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ROTATING MACHINERY

Rotating machinery includes (centrifugal/reciprocating/screw compressors and blowers, Air/Water chilling units, water pumps, Turbo Expanders,

Coal Crushers, vibro screens)

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MECHANICAL DESIGN (PR. VESSELS & PIPING)

CS & SS Pressure Vessels to ASME, AS & CE standards

Finalization of basic piping architecture

Finalization of plant layout

Detailed engineering of the following:

Manufacturing Drawings for CS and SS Pressure Vessels.

Finalizing unit piping schematization

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Routing of main lines, flexibility calculations

General Arrangement drawings, isometrics, pipe supports

Piping specifications, line lists and manual valves selection

Plant wide modeling using PDS

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ELECTRICAL & INSTRUMENTATION

Electrical design basis, basic and detailed design

Electrical Single Line Diagram (SLD) preparation

Electrical Layout, cable network

Preparation of electrical equipment specifications

Review and approval of vendors’ data and drawings

Drive’s summary and interface with instrumentation

Instrumentation design basis and instrument specifications

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Control schematics and loop diagrams

Control system definition and approval of vendor data and drawings

Electrical and Instrumentation equipment erection supervision

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CIVIL & STRUCTURAL

Capital cost estimate for civil work

Analysis, design and preparation of civil execution drawings

Finalization of basic civil drawings with equipment suppliers

Preparation of Bill of Quantities and tender documents

Interface with multi-disciplinary engineering groups

Construction work at sites

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ENERGY AND PROCESS AUDITS

Establish right heat and mass balance across the plant

Stabilize the operating point of the plant and critical equipment close to design point

Compare design Vs real data and identify the reasons for gaps, if any and cut down on losses (heat, pressure, electrical, mechanical and fluid)

Reduce gaseous vents and liquid drains

Achieve higher throughput wherever possible

Reduce energy consumption

Fine-tuning of controllers and cascading individual controllers

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OPERATIONAL AREAS



DEVELOPMENTS

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Syngas generation for DRI production (JSPL Angul & Raigarh)

Solar PV power plants, Solar cell and module manufacturing Wattpic Energia Intel.ligent of Spain

Solid State Hydrogen Storage (Partnership with Mc PhyEnergy, France

Partnership for coal washeries with EMA Mining-Australia

Detailed engineering for FMC Technologies India

Long term (4-5 years) – IGCC & UCG

DEVELOPMENT PROJECTS- with global partners

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MANUFACTURING AND ERECTION SERVICES

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FABRICATION OF HEAT EXCHANGERS AND TANKS

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CS & SS PRESSURE VESSELS

CS VESSELS FOR AIR SEPARATION PLANTS IN INDIA CS SEPARATOR FOR AIR SEPARATION

PLANTS IN INDIA

SS COLUMNS FOR EXPORT TO RUSSIA

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PLUG AND PLAY SKIDS FOR INDIGENOUS AND EXPORT PROJECTS

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VALVE SKIDS

VALVE SKIDS FOR 60 TPD ASU IN NORTH INDIA

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PRESSURE VESSELS & SKIDS

HEATERS AND NR VALVES MOUNTED ON A SKID FOR TOTAL SOUTH PARS- IRAN

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PROJECTS TO CE CERTIFIED STANDARDS

EXPORTED TO BULGARIA AND ROMANIA

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HANDLING PROCEDURES AT SITES

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CURRENT PROJECTS

DESIGN,ENGINEERING AND SUPPLY

MANUFACTURING AT WORKSHOP

FABRICATION AND ERECTION AT SITE

CIVIL WORKS

HARSHINI


800 TPH Coal Crushing PlantFor Jindal Steel & Power Limited, Angul, in-house starting from design &engineering, supply and supervision of erection & commissioning. The scopeincludes:

2 x 400 TPH Impact crushers including HT motors

Primary screens

Secondary screens

Vibrating feeders

Various gates (R & P, Flap and Rod)

Raw coal & crushed coal hoppers

Conveyor system

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800 TPH Coal Crushing Plant

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Mist Eliminators for DRI Projectfor Jindal Steel & Power Limited, Angul,

The scope includes:

Design & Engineering of the equipment to processrequirements

Internals design

Manufacturing of the equipment at our works

Supply

Supervision of Erection & Commissioning

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CURRENT PROJECTS



CIVIL WORKS


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Fabrication and Supply of Propellant StorageTank, Water Tank, Vertical Oil Storage Tank forGem Pressure Systems, Hyderabad

Fabrication and Supply of Nitrogen Vessels ofcapacity 3 Nos. Each of 20M3, 6M3, 1M3 for SMSIndia (SMS Siemag), New Delhi for SAIL, Rourkelaproject

Fabrication & Supply of Ducts and beams forThermax India, Pune for Power Projects

Fabrication & Supply of Crane Girders & BufferStops for Sadvik Asia for NMDC Project, Kirandul

Fabrication & Supply of Heater Shells forBHEL, Hyderabad

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Empanellment with BHEL-Trichy for manufacturingof boiler components

Empanellment with L&T for structural and Pressurevessel manufacturing

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CURRENT PROJECTS



CIVIL WORKS


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Fabrication and erection of 9700 MT structural steel for RawMaterial Handling System for Jindal Steel & Power Limited,Angul

Fabrication of 7 Nos. Coal Bunkers for Coal GasificationProject for Jindal Steel & Power Limited, Angul

Fabrication of Structurals (Ship Building) for HindustanShipyard Limited, Visakhapatnam

HARSHINI


THANK YOU

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