HIM-G1/G2+ - ldt.ro
Transcript of HIM-G1/G2+ - ldt.ro
HIM-G1/G2+Vertical Machining Center for Graphite
2 HWACHEON CATALOG
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HIGH SPEED & HIGH PRECISION MACHININGPROCESSMedium/Large Graphite Machining Center
HIM-G1/G2+ delivers high-speed, high-precision machining for dry cutting of
graphite electrodes used in aluminum die casting process. It delivers quality
machining by applying the highly dustproof and waterproof spindle and the
optimum dust reduction system. This system blocks the dust scattering and
entry of fine dust created during the machining process. HIM-G1/G2+ is easy
to use due to its various add-on functions and enhanced user convenience.
Vertical Machining Center for Graphite : HIM series
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Perfect Dust Collection SystemSealed roof design collects dust generated from dry processing and prevents contamination due to fine dust. The door design that makes it easy to clean and discharge slideway lubricant maximizes user convenience.
ATC● Center fixed rotation ATC
● HIM-G1 : HSK-E40[Max. tool dia. / length : ø16mm/200mm]
● HIM-G2+ : BT-40[Max. tool dia. / length : ø25mm/250mm]
● No. of tools : HIM-G1(16ea), HIM-G2+(16ea/Opt. 24ea)
Built-in Motor Spindle● HIM-G1 : 24,000rpm/11.2kW(Std.), 15kW(Opt.)
● HIM-G2+ : 20,000rpm/21kW(Std.)
● Spindle cooling system : Coolant
● Bearing lubrication : Grease(HIM-G1/G2+)
High-Precision Feed SystemThe feed axis-driven system is a direct-coupled servo motor with high-precision ball screws and 3-axis wide LM Guide.
HIM-G1 (11.2kW/24,000rpm) HIM-G2+ (21kW/20,000rpm)
Torq
ue(
Nm
)
2.5kW
5.0kW
7.5kW
10.0kW
380V
0 0
12.5Nm
10.0Nm 20kW
7.5Nm 14kW
5.0Nm 32Nm
2.5Nm 16Nm
7Nm
150000 06000 24000 200009000 600018000 12000 16000
Pow
er(k
W)
U(V)
Spindle Speed(rpm) Spindle Speed(rpm)
Spindle power-torque diagram [SIEMENS-828D]
3000
HIM-G1/G2+
11.2kW
380V
7.5Nm
20kW
32Nm
HIM-G2+HIM-G1
Vertical Machining Center for Graphite
5Vertical Machining Center for Graphite : HIM series
Spindle with Built-in Motor
A high-power motor is integrated into the spindle shaft without any
parts that transfer power between the motor and spindle. It minimizes
vibration, noise, and power loss during high-speed rotations,
increasing machining efficiency. Also, the bearing grease lubrication
system and synchronous temperature control minimize the influence
of external temperature variation and improve smoothness.
Dust-proof (Air curtain system)
Air curtain system blocks the entry of fine dust into the feed system.
(Air volume: 2 bar)
Dust Collector
The scatter prevention system against the source of graphite dust has
been implemented.
● Air volume
● Vacuum cleaner (user-friendly hand hood) [Opt.]
● Filter (Std.) HIM-G1 : 16ea (Dia. : Ø160mm, Length : 400mm) HIM-G2+ : 24ea (Dia. : Ø145mm, Length : 500mm)
HIM-G1 : 5HP (60m/min, 250mmAq) HIM-G2+ : 10HP (120m/min, 500mmAq)
Tool Length Compensator (Optional)
Tool length and diameter are measured and compensated
automatically during the operation, minimizing non-cutting time and
allowing any operator to reproduce high-precision results regardless
of their work proficiency. Also, it detects any faults in the tools and
prevents accidents before they happen.
Interactive Machining Programming
Siemens-828D system has been adopted as a standard to provide
flexible programming input.
It also provides convenient controls and efficient functionalities for
high productivity.
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ITEM HIM-G1 HIM-G2+
TravelX/Y/Z axis travel mm 750 / 600 / 350 1,200 / 800 / 500Table top to spindle nose mm 100 ~ 450 80 ~ 580TableTable size(W x L) mm 750 x 600 1,300 x 800Max. loading capacity kgf 400 800T-slot(size x space – ea) mm 16H8 x 125 - 5EA 16H8 x 125 - 5EASpindleMax. spindle speed rpm 24,000 20,000Spindle power kW 11.2 21Feed rateRapid traverse(X/Y/Z) m/min 25 / 25 / 20 25 / 25 / 20Feed rate(X/Y/Z) mm/min 1 ~ 10,000 1 ~ 10,000ATCTool type - HSK-E40 BT-40No. of tools ea 16 16 (Opt.24)Max. tool diameter mm Ø16 Ø25Max. tool size mm 200 250Max. tool weight kgf 2 3Tool change time(T to T / C to C) sec. 15 / 20 15 / 20MotorServo motor(X/Y/Z/Q) kW 1.86 / 1.86 / 1.86 / 1.48 3.14 / 3.14 / 3.14 / 1.48Power sourceElectric power supply kVA 25 35Compressed air kgf/cm2 5 ~ 7 5 ~ 7Lay outFloor space (L x W) mm 4,650 x 4,500 4,730 x 4,700Machine height (H) mm 2,283 3,000Machine weight kgf 4,500 9,500NC controller Siemens-828D
Standard Accessories Optional Accessories•Air combination unit •Air dryer
•Dust collector system •ATC : 24 (HIM-G2+)
•Full splash guard •Memory (4GB)
•Halogen lamp •Touch probe (Metrol : T20-B14-32 / Renishaw : TS-27R / Blum : Z-NANO)
•Leveling bolt & block •Transformer : 35kVA
•Operation manual & part list
•Signal lamp (3color)
•Spindle cooling unit (water cooler)
•Tool kits & box
Product Configuration
Machine Specifications
Each product can be configured to fit your application
Accessories
SIEMENS-828D (S)
HSK-E40
HIM-G1
HIM-Series
24,000rpm
BT-40
HIM-G2+
20,000rpm
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ITEM SPECIFICATIONControlled axis
Linear interpolation axis 3 - Axis S
Least input increment 0.001mm, 0.001deg, 0.0001inch S
Working area limit S
Software traverse limit 1,2 S
Measuring system error compensation S
Backlash compensation S
Operation
Number of channels 1 channels S
Number of mode-groups 1 mode-groups S
Inch/metric conversion G70, G71 S
Reference point approach G74 S
Dry run, single block S
Block search with/without calculation S
Repositioning on the contour(with operator command, program-controlled)
REPOS, REPOSA S
Program execution from memory card USB, FLASH CARD S
Program execution from network drive Network manager S
Interpolation function
Positioning / Linear interpolation /Circular interpolation / Dwell (per seconds)
G00 / G01 / G02,G03 / G04 S
Cylindrical interpolation S
Look ahead, NURBS S
Jerk limitation S
Approaching a fixed point G75 S
Compressor S
Spline interpolation S
Feed function
Rapid traverse override-with feed-rate override
0 ~ 120%0 ~ 100%
S
Feed-rate for positioning axis FA, FPR... S
Jog feed velocity 0 ~ 7,000mm/min S
Rapid velocity 25, 25, 20 S
Program input
G-code system SIEMENS G-CODE S
ISO-dialect mode ISO-A S
Absolute/Incremental dimension G90, G91 S
Working area limitation G25, G26 S
NC block compressor COMPCAD, COMPON S
Feed forward FFWON, FFWOF S
Smoothing G64, G641, G642 S
High speed setting HSC(LV, TOL) S
Programmable rotation ROT, AROT S
Programmable scale factor SCALE, ASCALE S
Number of zero offset 100EA(G54..) S
ITEM SPECIFICATIONCustom macro S
Manual measurement of zero offset Settable zero system S
Subroutine call 11 levels S
User parameter R-parameter(300) S
Milling cycle Slot, Pocket, etc. S
Drilling cycle Cycle 81 ~ 83 S
Tapping cycle Cycle 840 (G33, G63) O
Compare and logic operations S
Arithmetic and trigonometric functions S
Spindle speed function
Spindle override 50 - 120% S
Spindle rpm 0 ~ 20,000rpm S
Tool function / compensation
Tool function M6 T-number S
No. of tool / cutting edges 256 / 512ea S
Tool nose radius compensation S
Tool length measurement S
Editing operation
Part program storage size CNC User memory 5MB S
Text editor with editing functions : Select, copy, delete…
S
Dual editor S
Write protection for lines S
Suppression of lines in the display S
Screen saver S
Cyclical alarm display S
Timer & Counter function S
Graphic simulation S
Pocket calculator mode S
Easy program selection S
Multi-language displayEnglish, German, French, Italian, Chinese, Japanese, Korean
S
Data input/output
Interface devices USB, CF Card S
Memory card O
Ethernet connection S
Others
Machine step programming SHOP MILL O
Extended operation O
Shopmill HMI functions S
Service planner Maintenance scheduler S
Easy extend Managing machine unit S
Display unit 10.4" color LCD S
* Unit: mm
4,50
0
4,6504,730
HIM-G1
Right View Right ViewFront View Front View
Top View Top View
HIM-G2+
350
2,20
0
2,28
3
2,115 1,135 1,400 4,5002,245 1,255
1,000
1,14
01,
010
2,20
0
4,70
03,
000
1,600 2,900230
2,900 700 1,100
4,700
Vertical Machining Center for Graphite : HIM series
Machine Size
NC Specifications [Siemens-828Dsl]※ - : Not available S : Standard O : Option
Hwacheon Global Network
Hwacheon Headquarters Hwacheon USA Hwacheon Europe Hwacheon Asia
The product design and specifications may change without prior notice.
www.hwacheon.com
Please contact us for product inquiries.
HEAD OFFICE
HWACHEON MACHINERY CO., LTD
46, BANGBAE-RO, SECHO-GU, SEOUL, 137-851, KOREA
TEL: +82-2-523-7766 FAX: +82-2-523-2867
USA
HWACHEON MACHINERY AMERICA, INC.
555, BOND STREET, LINCOLNSHIRE, ILLINOIS,
60069, USA
TEL: +1-847-573-0100 FAX: +1-847-573-9900
GERMANY
HWACHEON MACHINERY EUROPE GMBH
JOSEF-BAUMANN-STR, 25, 44805 BOCHUM, GERMANY
TEL: +49-234-912-8160 FAX: +49-234-912-816-60
SINGAPORE
HWACHEON ASIA PACIFIC PTE. LTD.
21 BUKIT BATOK CRESCENT #08-79, WCEGA TOWER,
SINGAPORE 658065
TEL: +65-6515-4357 FAX: +65-6515-4358