Highly productive automatic turning with linear Direct ... linear Series 100% production optimized...

www.dmgmori.com

Highly productive automatic turning with linear Direct Drives

SPRINT linear SeriesSPRINT 20 | 8 linear

SPRINT 42 | 8 linear


SPRINT 32 / 42 linear CLASSIC

1 2

3

4 5

6

Applications and parts

Machine and technology

Control technology

Technical data

The SPRINT linear Series stands for maximum productivity in bar machining of midsize to large batches up to 1.7 in. diameter. This is highlighted by the various stages of expansion with up to 10 axes, linear technology for up to 32.8 ft./s² acceleration and a large number of tool pockets. With the SWISSTYPEkit the SPRINT 20 | 8 linear, the SPRINT 42 | 8 linear and the SPRINT 42 | 10 linear can switch from short to long turning, so that both applications can be covered on one machine.

SPRINT linear Series

Fastest cycle times through linear and Direct Drive technology.

Long turning with SWISSTYPEkitShort turning

1: Hydraulics – steel sleeve, 75 sec. machining time 2: Electronics – aluminum drive plate, 60 sec. machining time 3: Electronics – aluminum body, 180 sec. machining time

4: Electrical – steel shaft, 80 sec. machining time 5: Construction machinery – steel bar, 45 sec. machining time6: Hydraulics – steel piston, 110 sec. machining time

75 sec. 60 sec.

180 sec.

80 sec. 45 sec.

110 sec.

02

1

2

3

4

6

5

Highlights1 Linear drive for 1 g. acceleration

+ Linear drive in the X1-axis with 1 g. acceleration for highest dynamics and consistent precision

+ SPRINT 42 | 10 linear with an additional linear drive in the X3-axis

2 Integrated spindle drive with max. 10,000 rpm.

+ Highest dynamics with Direct Drive technology and direct measuring systems for the main and counter spindle as well as for the turret on the SPRINT 42 | 10 linear = highest precision

3 0.3 sec. chip-to-chip time

+ Short downtime with linear drive featuring 1 g. acceleration

+ Up to 30 tools and up to 10 driven tools on the SPRINT 20 | 8 linear

+ Double turret for up to 16 driven tools on the SPRINT 42 | 10 linear

4 Automatic workpiece unloading

+ Automatic unloading on the counter spindle including pneumatic ejector and workpiece unloading belt

+ Shaft unloading device for workpieces up to 31.5 in. through the counter spindle (optional)

5 SWISSTYPEkit, short and

6 long turning on one machine

+ < 15 min. switchover from short to long turning

+ SPRINT 20 | 8 linear: spindle travel extended from 3.1 to 9.4 in.



03


100% production optimized design.

Max. bar passage ø in. Spindle travel in Z1-axis in. NC-controlled axes

Short and long turning with SWISSTYPEkit

SPRINT 20 | 8 linear ø 0.8 (1.0*) 3.1 / 9.4 8

SPRINT 42 | 8 linear ø 1.7 4.7 / 12.6 8

SPRINT 42 | 10 linear ø 1.7 4.7 / 12.6 10

Short turning

SPRINT 32 linear CLASSIC ø 1.3 (1.4*) 4.7 6 (8*)

SPRINT 42 linear CLASSIC ø 1.7 4.7 6 (8*)

* Optional



ê Overview

Control technology

Technical data

SPRINT 20 | 8 linear SWISSTYPEkit44.1 ft.² footprint including the chip conveyor

04

1 2

3

1 : Vertical or steep steel covers in the work area 2 : Automatic workpiece unloading comes standard3 : Up to 22 pockets for driven tools

Highlights

+ Optimal chip fall due to vertical or steep covers in the work area; designed for wet, oil and dry machining

+ 2 Y axes come standard and up to 22 pockets for driven tools; for the machining of complex workpieces

+ Driven tools on the main and counter spindle with up to 7.4 hp. and 21.4 ft./lbs. – for the best cutting perfor-mance

+ 6-sided complete machining of bars in two setups on the main and counter spindle through synchronous transfer without speed reduction

+ Automatic workpiece unloading and chip conveyor come standard – complete solution for your production

SPRINT 42 | 8 linearSPRINT 42 | 10 linearSWISSTYPEkit: 76.4 ft.² footprint including the chip conveyor

SPRINT 32 / 42 linear CLASSIC95.8 ft.² footprint including the chip conveyor

05

1

3

5

2

4


Highest stability and consistent precision – highly dynamic drives in all axes for short machining times and minimal downtime.



ê Concept

Control technology

Technical data

Highly stable machine design*

1 Highest stability

Constant rigidity through robust and widely-spaced ball bearing guides (main and counter spindle: X1 / X2: 14.8 / 17.7 in.)

2 Optimal chip fall

Steep covers and free downward chip fall – no thermal effects

3 Thermal stability

Thermally stable cast iron base in a flatbed design

4 Maximum precision

Direct measuring systems for the main and counter spindle, including for the turret on the SPRINT 42 | 10 linear

5 Highest consistent precision

Linear drive in the X1-axis with 1 g. acceleration for highest dynamics and consistent precision; SPRINT 42 | 10 linear with an additional linear drive in the X3-axis

* Note: performance may vary on CLASSIC machines

06

linearDRIVE

4

Linear drive – minimal maintenance costs, maximum precision and productivity

+ 60-month warranty on the linear drives

+ Highest consistent precision, hardly any wearing parts

+ Fastest acceleration, no mechanical transmission elements

+ Lower service costs, less maintenance

+ Less maintenance, fewer wearing parts

+ Lower production costs, through less maintenance

1: 0.65 sec. spindle acceleration for the main and counter spindle from 0 to 5,000 rpm., 10,000 rpm. max. speed on the SPRINT 20 | 8 linear2: Up to 0.3 sec. chip-to-chip time due to fast linear gang tool slides, or turret with Direct Drive on the SPRINT 42 | 10 linear 3: Up to 6,800 rpm. driven tools, up to 21.4 ft./lbs. torque and 7.4 hp. (40% DC)4: 0.5 to 1 g. acceleration and 1,574.8 ipm. rapid traverse for highest dynamics and fastest positioning through the linear drive in the X1-axis; additional linear drive in the X3-axis on the SPRINT 42 | 10 linear

1 2 3

07



ê SWISSTYPEkit

Short turning / Long turning

Control technology

Technical data

Short turning

Long turning with SWISSTYPEkit

08


SWISSTYPEkit: < 15 min. switchover from short to long turning.

Highlights + Highest flexibility through short and long turning on one machine

+ Vibration-free machining with driven guide bush and spindle synchronization

+ Easy retooling: assembly of the guide bush and control adjustments via menu navigation

+ SPRINT 20 | 8 linear: 9.4 in. spindle travel instead of 3.1 in.

+ SPRINT 42 | 8 and 42 | 10 linear: 12.6 in. spindle travel instead of 4.7 in.

Short turning Long turning with SWISSTYPEkit

1: Automotive – connector, ø 1.0 × 2.2 in., 120 sec. machining time 2: Fluid / Hydraulic – nozzle, ø 1.7 × 2.8, 150 sec. machining time

3: Automotive – torsion bar spring, ø 0.5 × 5.5 in., 40 sec. machining time4: Engineering – shaft, ø 1.4 × 6.3 in., 150 sec. machining time

2 4

31

09

120 sec. 40 sec.

150 sec.150 sec.

2

3 4

1


Practical tool solutions – Polygon turning to thread whirling.

Special tools + Polygon turning through synchronization between the main

and counter spindle and a polygonal rotary disk that comes standard

+ High-frequency unit with up to 80,000 rpm., e.g. for milling a Torx profile in screw heads, drilling of micro-holes or whirling of internal threads

+ Patented unit for external thread whirling with Direct Drive • Machining of up to 0.6 in. diameters, adjustable angle ± 15° • Cooled Direct Drive motor with 5.9 ft. / lbs. of torque and 2.7 hp. (10% DC), speed range of 1,500 to 4,000 rpm.

1: Medical – bone screw made of titanium, 40 sec. machining for the T15 Torx profile2: High-frequency unit for milling with up to 80,000 rpm.3: Medical – bone screw made of titanium, 140 sec. machining time for thread whirling (ø 0.2 × 1.8 in.), 280 sec. total machining time 4: Thread whirling unit with Direct Drive for the shortest machining time



ê Special tools

Control technology

Technical data

10

5

5: Hydraulics – connector, ø 1.0 x 2.2 in., 75 sec. machining time incl. polygonal turned hexagonal profile 6: Polygon turning tool with 3 cutting edges for a hexagonal profile

Work area of the SPRINT 20 | 8 linear with 80,000 rpm. high-frequency unit and special tools for thread whirling.

6

11

linearDRIVE

SPRINT 20 | 8 linear Highlights + Integrated spindle drives with up to 10,000 rpm. for the main

and counter spindle

+ Bar machining up to ø 1.0 in. (standard = 0.8 in.)

+ 2 gang tool slides for up to 30 tools: 5 driven tools for the main spindle (slide 1) 5 driven tools (optional) for the counter spindle (slide 2)

+ SWISSTYPEkit for short and long turning on one machine, spindle travel extended from 3.1 to 9.4 in.

* with SWISSTYPEkit

Work area of the SPRINT 20 | 8 linear with 2 gang tool slides for up to 30 tools.



ê Highlights

Control technology

Technical data

SPRINT 20 | 8 linear and SPRINT 42 | 8 linear

Up to three linear gang tool slides for up to 30 tools.

+ Linear drive in X1 with 1 g. acceleration for highest dynamics and consistent precision

+ 6 + 2 axes, two Y axes come standard

+ Up to 2 tools can be used simultaneously

+ Automatic unloading for workpieces up to 6.7 in. comes standard (4.7 in. on the SPRINT 20 | 8 linear)

+ 0.3 sec. chip-to-chip time with a linear drive featuring 1 g. acceleration for short downtimes

+ Energy efficiency: automatic machine shut-off

X1 = 2.0 in.

Y1 = 13.8 in.

Z1 = 3.1in. /9.4 in.*

Y2 = 4.7 in.

Z2 =11.8 in.

X2 =9.4 in.

C1

C2

12

linearDRIVE

SPRINT 42 | 8 linear Highlights + Integrated spindle drives with 6,500 rpm. for the main and

counter spindle

+ Bar machining up to ø 1.7 in.

+ Up to 3 gang tool slides for up to 26 tools: 4 driven tools for the main spindle (slide 1) 4 driven tools for the counter spindle (slide 2) 2 driven tools (optional) for machining on the main spindle

+ SWISSTYPEkit for short and long turning on one machine, spindle travel lengthened from 4.7 to 12.6 in.

* with SWISSTYPEkit

Work area of the SPRINT 42 | 8 linear with 3 gang tool slides for up to 26 tools.

X1 = 2.0 in.

Y2 = 11.8 in.

Y1 = 13.8 in.

Z1 = 4.7in. /12.6 in.**

X2 = 12.2 in.

Z2 = 13.8 in.

C2

C1

13

3

21

DIRECTDrive


Two linear drives and up to 38 driven tools.

+ Linear drive in X1 and X3 with 1 g. acceleration for highest dynamics and consistent precision

+ 8 + 2 axes, two Y axes come standard

+ Integrated spindle drives with 6,500 rpm. for the main and counter spindle


+ 2 linear gang tool slides for up to 14 tools, 4 driven tools for the main spindle 2 driven tools (optional) for the counter spindle

+ Double turret with 16 pockets for driven tools, up to 32 tools with double tools possible (turret driven with torque drive)

+ Up to 3 tools can be used simultaneously for quick cycle times

+ Automatic unloading for workpieces up to 6.7 in. comes standard

+ Energy efficiency: automatic machine shut-off

+ SWISSTYPEkit for short and long turning on one machine, spindle travel extended from 4.7 to 12.6 in.

1: Torque drive and pockets for up to 16 driven tools2 + 3: 3 tools in simultaneous operation: parallel machining with 2 driven tools on the main spindle and machining with one tool on the counter spindle

Double turret with Direct Drive

+ Double turret for up to 16 driven tools with 2.9 hp. and 5.2 ft. / lbs. of torque

+ Shortest downtime with a 0.3 sec. indexing time (180°) for a 0.95 sec. chip-to-chip time

+ Highest precision and process reliability through the direct measuring system



ê Highlights

Control technology

Technical data

14

linearDRIVE

linearDRIVE

Work area of the SPRINT 42 | 10 linear with 2 linear gang tool slides and double turret for up to 46 tools.* with SWISSTYPEkit

X1 = 2.0 in.

Y1 = 13.8 in.

Y3 = 2.4 in.(+ /- 1.2)

X3 = 3.1 in.

Z3 =5.9 in.

Z1 = 4.7 in. /12.6 in.*

Z2 = 12.6 in.

X2 = 12.2 in.

C1

C2

15

12

3

4

SPRINT 32 | 42 linear CLASSIC

With up to 8 driven NC axes.

+ Linear drive in X1 with 1 g. acceleration for highest dynamics and consistent precision

+ 6 + 2* axes, two Y axes come standard

+ 3 gang tool slides for up to 26 tools: 4 driven tools for the main spindle (slide 1) 4 driven tools for the counter spindle (slide 2) 3 driven tools (optional) for machining on the main spindle (slides X2 / Z2)

+ Automatic workpiece unloading for workpieces up to 4.7 in. comes standard

* Optional

Design SPRINT linear CLASSIC

1 Constant rigidity

with the highly stable machine bed in the monoBLOCK® design

2 Optimal chip fall

through steep covers and free chip fall directly downward – no thermal effects

3 Highest precision

via the direct measuring system in the X1 axis with a linear drive

4 Highest dynamics

through the linear drive in the X1 axis with 1 g. acceleration for highest dynamics and consistent precision



ê Highlights

Control technology

Technical data

16

linearDRIVE

Work area of the SPRINT 42 linear with 3 linear gang tool slides for up to 26 tools.

SPRINT 32 linear CLASSIC + Spindle drives with up to 8,000 rpm.

for the main and counter spindle

+ Bar machining up to ø 1.4* (1.3) in.

SPRINT 42 linear CLASSIC + Spindle drives with 6,500 rpm. for

the main and counter spindle


Y2 = 12.8 in.

X1 = 2.6 in.

Y1 =13.8 in.

Z1 = 4.7 in. X2 = 10.4 in.

Z2 = 12.6 in.C1*

C2*

17


Main drives with Direct Drive technology for best cutting performance.

SPRINT linear20 | 8

SPRINT linear 42 | 8, 42 | 10 and 32 / 42 CLASSIC

Performance turning 9SMnPb28 Main- / counter spindle

Main spindle Counter spindle

Speed rpm. 10,000 6,300 (8,000) 6,300 (8,000)

Bar diameter in. 0.8 1.7 1.7

Metal removal rate in.³/min 7.0 11.6 8.5

Cutting depth in. 0.1 0.1 0.1

Feed rate in. / rev 0.01 0.01 0.01

Spindle speed rpm. 2,800 1,600 1,800

Metal removal rate in.³/min. 4.0 7.0 7.3

Cutting depth (radial) in. 0.2 0.3 0.2

Feed rate in. / rev. 0.004 0.004 0.004

Spindle speed rpm. 2,500 1,600 1,800

ø U drill ø in. 0.6 1.3 1.0

Feed rate in. / rev. 0.003 0.004 0.004



ê Spindle options

ê Performance diagrams

Control technology

Technical data

18


Performance diagrams

SPRINT linear20 | 8

SPRINT linear 42 | 8, 42 | 10, 42 CLASSIC

SPRINT linear 32 CLASSIC

Main- / counter spindle

Main spindle Counter spindle Counter spindle Counter spindle

Speed rpm. 10,000 6,500 6,500 8,000 8,000

Power (30 min / 100 % DC)

hp. 7.4 / 5.0 10.1 / 7.4 7.4 / 5.0 10.1 / 7.4 7.4 / 5.0

Torque (30 min / 100 %)

ft. / lbs. 10.3 / 6.9 37.8 / 27.7 21.5 / 14.5 24.0 / 17.6 21.5 / 14.5

Acceleration sec. (rpm.) 0.6 (5,000) 0.4 (3,250) 0.3 (3,250) 0.6 (4,000) 0.4 (4,000)

Max. turning diameter in. 0.8 (1.0)* 1.7 1.5 1.3 (1.4)* 1.3

* Optional

S1 (100% DC) 5.0 hp.S1 (100% DC)

6.9 ft./lbs.

S2 (30 min. DC) 7.4 hp.

S2 (30 min. DC) 10.3 ft./lbs.

2,00

0

4,00

0

6,00

0

8,00

0

10,0

00

11.1

8.9

6.6

4.4

2.2

Spe

ed(r

pm.)

Power(hp.)

Torque(ft./lbs.)

6.7

5.4

4.0

2.7

1.3

5.4

8.0

2.7

7,00

0

8,00

0

4,00

0

6,00

0

2,00

0

44.3

29.5

14.8

S2 (30 min. DC) 24.0 ft./lbs.

S1 (100% DC) 17.6 ft./lbs.

S2 (30 min. DC) 10.1 hp.

S1 (100% DC) 7.4 hp.

Spe

ed(r

pm.)

Power(hp.)

Torque(ft./lbs.)

SPRINT 20 | 8 linear SPRINT 32 linear CLASSIC

10,000 rpm. // Main / Counter spindle 8,000 rpm. // Main spindle

5.4

8.0

2.7

6,50

0

6,00

0

3,00

0

4,00

0

2,00

0

1,00

0

44.3

29.5

14.8

5,00

0

S2 (30 min. DC) 37.8 ft./lbs.

S1 (100% DC) 27.7 ft./lbs

S2 (30 min. DC) 10.1 hp.

S1 (100% DC) 7.4 hp.

Spe

ed(r

pm.)

Power(hp.)

Torque(ft./lbs.)

5.4

6.7

2.7

1.3

4.0

8,00

0

6,00

0

7,00

0

4,00

0

2,00

0

36.9

22.1

29.5

14.8

7.4

S2 (30 min. DC) 21.5 ft./lbs.

S1 (100% DC) 14.5 ft./lbs.

S2 (30 min. DC) 7.4 hp.

S1 (100% DC) 5.0 hp.

Spe

ed(r

pm.)

Power(hp.)

Torque(ft./lbs.)

SPRINT linear 42 | 8, 42 | 10, 42 CLASSIC SPRINT linear 42 | 8, 42 | 10, 32 / 42 CLASSIC

6,500 rpm. // Main spindle 6,500 (8,000) rpm. // Counter spindle

19


Up to 38 driven tools – up to 6,800 rpm., or 21.4 ft. / lbs. torque.

1.3

1.7

1.0

0.7

0.3

3.0

3.7

2.2

1.5

0.7

4,00

0

5,00

0

6,00

0

3,00

0

2,00

0

1,00

0

S6 (40% DC) 2.1 ft./lbs.

S6 (40% DC) 1.7 hp.

Spe

ed(r

pm.)

Power(hp.)

Torque(ft./lbs.)

1.3

1.7

1.0

0.7

0.3

5.9

7.4

4.4

3.0

1.5

3,45

0

3,00

0

2,00

0

1,00

0

S6 (40% DC) 3.7 ft./lbs.

S6 (40% DC) 1.7 hp.

Spe

ed(r

pm.)

Power(hp.)

Torque(ft./lbs.)


6,000 rpm., 1.7 hp., 2.1 ft. / lbs. 3,450 rpm., 1.7 hp., 3.7 ft. / lbs.

5.4

6.7

4.0

2.7

1.3

29.5

36.9

22.1

14.8

7.4

4,00

0

5,00

0

6,00

0

6,50

0

3,00

0

2,00

0

1,00

0

S2 (30 min. DC) 21.5 ft./lbs.

S6 (30 min. DC) 7.4 hp.

Spe

ed(r

pm.)

Power(hp.)

Torque(ft./lbs.)

1.1

1.3

0.8

0.5

0.3

3.0

3.7

2.2

1.5

0.7

4,00

0

5,00

0

6,00

0

3,00

0

2,00

0

1,00

0

S6 (40% DC) 2.6 ft./lbs.

S6 (40% DC) 1.5 hp.

Spe

ed(r

pm.)

Power(hp.)

Torque(ft./lbs.)

SPRINT linear 42 | 8, 32 / 42 CLASSIC SPRINT 42 | 10 linear


5.4

6.7

4.0

2.7

1.3

4.4

5.5

3.3

2.2

1.1

4,00

0

5,00

0

6,00

0

6,80

0

3,00

0

2,00

0

1,00

0

S6 (40% DC) 6.2 hp.

S6 (40% DC) 4.8 ft./lbs.

Spe

ed(r

pm.)

Power(hp.)

Torque(ft./lbs.)

SPRINT linear 42 | 8, 42 | 10


5.4

6.7

4.0

2.7

1.3

5.9

7.4

4.4

3.0

1.5

4,00

0

4,53

3

3,00

0

2,00

0

1,00

0

S6 (40% DC) 6.2 hp.

S6 (40% DC) 7.2 ft./lbs.

Spe

ed(r

pm.)

Power(hp.)

Torque(ft./lbs.)



ê Tools

ê Performance diagrams

Control technology

Technical data

20

2.0

2.7

1.3

0.7

4.4

5.9

3.0

1.5

4,00

0

5,00

0

3,00

0

2,00

0

S6 (40% DC) 5.2 ft./lbs.

S6 (40% DC) 2.9 hp.

Spe

ed(r

pm.)

Power(hp.)

Torque(ft./lbs.)

1.1

1.3

0.8

0.5

0.3

3.0

3.7

2.2

1.5

0.7

4,00

0

3,30

0

5,00

0

3,00

0

2,00

0

1,00

0

S6 (40% DC) 3.2 ft./lbs.

S6 (40% DC) 1.5 hp.

Spe

ed(r

pm.)

Power(hp.)

Torque(ft./lbs.)

SPRINT 42 | 10 linear SPRINT linear 32 / 42 CLASSIC

5,000 rpm., 2.9 hp., 5.2 ft. / lbs. 5,000 / 3,300 rpm., 1.5 hp., 3.2 ft. / lbs.

(Type)Number × SpeedPower // Torque (40 % DC)

SPRINT linear20 | 8

SPRINT linear 42 | 8

SPRINT linear42 I 10

SPRINT linear32 / 42 CLASSIC

Gang tool slide 1

2 × 6,000 rpm.1.7 hp. // 2.1 ft./lbs.

3 × 3,450 rpm.1.7 hp. // 3.7 ft./lbs.

2 × 6,800 rpm.6.2 hp. // 4.8 ft./lbs.

2 × 4,550 rpm.6.2 hp. // 7.2 ft./lbs.

2 × 6,000 rpm.6.2 hp. // 4.8 ft./lbs.

2 × 4,500 rpm.6.2 hp. // 7.2 ft./lbs

2 × 2,500 rpm.1.5 hp. // 3.2 ft./lbs.

2 × 3,300 rpm.1.5 hp. // 4.9 ft./lbs.

Gang tool slide 2

2* × 6,000 rpm.1.7 hp. // 2.1 ft./lbs.

3* × 3,450 rpm.1.7 hp. // 3.7 ft./lbs.

2 × 6,800 rpm.6.2 hp. // 4.8 ft./lbs.

2 × 4,550 rpm.6.2 hp. // 4.8 ft./lbs.

2* × 6,000 rpm.1.5 hp. // 2.6 ft./lbs.

2 × 5,000 rpm.1.5 hp. // 3.2 ft./lbs.

2 × 3,300 rpm.1.5 hp. // 4.9 ft./lbs.

Gang tool slide 3 –

2* × 6,500 rpm.7.4 hp. // 21.5 ft./lbs.

(30 min. DC // on the counter spindle)

(16-pocket turret)16 × 5,000 rpm.

2.9 hp. // 5.2 ft./lbs.(double tools possible)

3* × 6,500 rpm.7.4 hp. // 21.5 ft./lbs.

(30 min. DC // on the counter spindle)

* Optional

21

1

2

3

4

5

6


Technology expertiseSPRINT linear – short turning.

1: Disc // SPRINT 20 | 8 linear

Industry / MaterialBar diameter

Workpiece dimensionsMachining time

Highlight

Machine construction / CK451.0 in. (h11) ø 0.9 x 2.0 in.85 sec.Heavy machining on the main spindle

2: Connector // SPRINT 42 | 8 linear



Highlight

Electrical / aluminum1.1 in. (h11) ø 1.1 x 2.6 in.75 sec.Polygon turning on the counter spindle

3: Distributor body // SPRINT 42 | 8 linear



Highlight

Fittings / brass1.7 in. (h11) ø 1.6 x 2.6 in.210 sec. Heavy machining with driven tools

4: Clamping part // SPRINT 42 | 10 linear



Highlight

Hydraulics / 16MnCr51.2 in. (h11) 0.6 x 1.0 x 1.4 in.110 sec. Parallel machining with 2 Y-axes

5: Shaft with teeth // SPRINT 42 | 10 linear



Highlight

Hydraulics / CK45 1.4 in. (h11)ø 1.3 x 5.5 in.170 sec.Gear hobbing

6: Distributor // SPRINT 42 | 10 linear



Highlight

Hydraulics / CK451.5 in. (h11) ø 1.5 x 3.0 in.120 sec.Parallel machining with 2 Y-axes on the main spindle



ê Applications and parts

Control technology

Technical data

22


Technology expertiseSPRINT linear – long turning.

2

3

4

5

6

1: Screw // SPRINT 20 | 8 linear



Highlight

Medical technology / titanium0.4 in. (h9)ø 0.4 x 2.6 in.210 sec.Direct Drive thread whirling

2: Axis // SPRINT 20 | 8 linear



Highlight

Hydraulics / CK450.6 in. (h9) ø 0.6 x 4.5 in.250 sec.Deep hole drilling

3: Control piston // SPRINT 20 | 8 linear



Highlight

Hydraulics / 16MnCr50.6 in. (h9)ø 0.6 x 7.1 in.120 sec.Machining with SWISSTYPEkit

4: Carrier // SPRINT 42 | 8 linear



Highlight

Machine construction / AlSi 3040.8 in. (h9) ø 0.7 x 4.9 in.210 sec.Machining with SWISSTYPEkit

5: Spindle // SPRINT 42 | 10 linear



Highlight

Machine tools / ETG1000.6 in. (h9)ø 0.6 x 8.9 in.65 sec.Workpiece unloading via the counter spindle

6: Spindle // SPRINT 42 | 10 linear



Highlight

Machine construction / CK451.6 in. (h11) ø 1.5 x 7.9 in.280 sec.Deep hole drilling

1

23


DMG SLIMline® control panel with Fanuc 310i.

Highlights + 8 controlled NC axes with 2 channels,

or 10 NC axes with 3 channels on the SPRINT 42 | 10 linear

+ 15" screen with status icons and softkey menu

+ ASCII keyboard and mouse

+ Ethernet interface

+ USB interface

+ Tool wear monitoring system (Tool Monitor) for FANUC*

+ Software for managing sister tools*

* Optional



Control technology

Technical data

24


Up to 30 % energy savings – energy efficiency of DMG machines.

Efficient – Optimal construction

+ Optimal drive configuration

+ Regenerative drives

+ Regulated units*

+ Minimized friction

* Optional

Energy SavingIntelligent technology saves you up to 30% in energy costs over the life of your DMG machine tool.

DMG AUTOshutdown:

Intelligent standby control to avoid unnecessary energy consumption during idle times.

Efficient – Intelligent control

+ Process optimization

+ DMG AUTOshutdown

25

DMG MORI recommends



Control technology

Technical data

ê Work areas

ê Technical data

ê Options


Work areas

72.0 85

.1

15.039

.6

Machine zero point

42.4

151.8

282.3

125.1

SPRINT 20 | 8 linear // 44.1 ft.² footprint including chip conveyor

Front view with bar loader Top view with bar loader

23.6

77.9 91

.1

43.5

306.5

Machine zero point

57.4

190.7

141.9

SPRINT linear 42 | 8 , 42 | 10 // 76.4 ft.² footprint including chip conveyor


76.1 89

.4

45.5

43.3

Machine zero point

65.4

170.4

210.7

334.4

SPRINT linear 32 / 42 CLASSIC // 95.8 ft.² footprint including chip conveyor


26




SPRINT linear 32 / 42 CLASSIC

Number of axes 6 + 2 6 + 2 8 + 2 6 + 2*

Main spindle

Z1 travel (spindle stroke) in. 3.1 / 9.4** 4.7/12.6** 4.7 / 12.6** 4.7

Max. bar passage in. 0.8 (1.0*) 1.7 1.7 1.3 (1.4*) // 1.7

Drive as an integrated spindle motor (ISM) C-axis (0.001°) C-axis (0.001°)*

Speed rpm. 10,000 6,500 6,500 8,000 // 6,500

Drive power (S2 30 min / 100 % DC) hp. 7.4 / 5.0 10.1 / 7.4 10.1 / 7.4 10.1 / 7.4

Torque (S2 30 min / 100 % DC) ft./lbs. 10.3 / 6.9 51.2 / 37.5 37.8 / 27.7 24.0 / 17.6 // 37.8 / 27.7

Acceleration rpm. / sec. 5,000 / 0.6 3,250 / 0.4 3,250 / 0.4 3,250 / 0.4

Counter spindle

Max. bar passage in. 0.8 (1.0*) 1.5 1.5 1.3 // 1.5

Drive as an integrated spindle motor (ISM) C-axis (0.001°) C-axis (0.001°)*

Speed rpm. 10,000 6,500 6,500 8,000 / 6,500

Drive power (S2 30 min / 100 % DC) hp. 7.4 / 5.0 7.4 / 10.1 7.4 / 10.1 7.4 / 5.0

Torque (S2 30 min / 100 % DC) ft./lbs. 10.3 / 6.9 21.5 / 14.5 1.5 / 14.5 1.5 / 14.5

Acceleration rpm. / sec. 5,000 / 0.6 3,250 / 0.3 3,250 / 0.3 3,250 / 0.3

Work area / Travels

Rapid traverse speed of the linear axes ipm. 1,574.8 (Y1 = 1,181.1) 1,574.8 1,574.8 (Y1 = 1,181.1) 1,181.1 (X2 = 708.7)

Acceleration of the linear axes (linear / conventional) ft./s2 32.8 / 16.4 32.8 / 16.4 32.8 / 16.4 32.8 / 16.4

Gang tool slide 1

X1 (linear) / Y1 travel in. 2.0 / 13.8 2.0 / 13.8 32.8 / 16.4 2.6 / 13.8

Gang tool slide 2

Y2 travel in. 4.7 11.8 fix 12.8

Counter spindle

X2 / Z2 travel in. 9.4 / 11.8 12.2 / 13.8 12.2 / 12.6 10.4 / 12.6

Turret tool carrier

X3 (linear) / Y3 / Z3 travel in. – – 3.1 / 2.4 (± 1.2) / 5.9 –

Tool carrier / Tool holder Gang tool slide 1

Fixed turning tools / Front tools 6 / 6 6 / – 6 / – 6 / –

Driven tools 5 4 4 4

Maximum speed rpm. 6,000 6,800 6,800 5,000

Maximum power / Torque (40 % DC) hp. // ft./lbs. 1.7 / 3.7 6.2 / 7.2 1.5 / 2.6 1.1 / 6.6

Tool carrier / Tool holder Gang tool slide 2

Fixed turning tools / Front tools 4 / 4 4 / 6 1 / 3 3 / 4

Alternative* fixed / driven front tools – – 2 / 2 –

Driven tools 5* 4 – 4***

Maximum speed rpm. 6,000 6,800 6,000 5,000

Maximum power / Torque (40 % DC) hp. // ft./lbs. 1.7 / 3.7 6.2 / 7.2 6.2 / 7.2 1.5 / 4.9

Tool carrier / Tool holder Gang tool slide 3 (on the counter spindle)

Standard: fixed front tools – 3 – 5

Alternative* fixed / driven front tools – 1 / 2 – 2 / 3

Maximum speed rpm. – 6,500 – 6,500

Maximum power / Torque (30 min / 40 % DC) hp. // ft./lbs. – 7.4 / 21.5 – 7.4 / 21.5

Tool holder turret

Tool pockets / for driven tools – – 16 (2 × 8) / 16 –

Maximum speed rpm. – – 5,000 –

Maximum power / Torque (40 % DC) hp. // ft./lbs. – – 2.9 / 5.2 –

* Optional, ** Optional with SWISSTYPEkit, *** Standard on machines with C-axes


Technical data





Tools

5 driven tools on gang tool slide 2, incl. 5 spindles with collet chuck

• – – –

Drive unit for driven tools on the counter spindle for machining on the main spindle (quantity)

– •(2) – •(3)

Drive unit for driven tools on the counter spindle on carrier 2,for rear-sided machining on the counter spindle (quantity)

•(5) Standard (4) •(2)Standard with

a C-axis (4)

Bar machining

SWISSTYPEkit – conversion kit from short turning to long turning, incl. guide bush with spindle synchronization

• • • –

Bar machining up to ø 1.0 in., hexagons up to max. 0.8 in., squares up to max. 0.7 in.

• – – –

Bar loading magazine for max. bar lengths of 10.5 to 14.4 ft. • • • •

Spindle liner for the main spindle • • • •

Shaft unloading device through the counter spindle: up to 23.6 or 31.5 in. workpiece lengths

• • • •

Shaft unloading device: spindle liner for counter spindle • • • •

Coolant and chip disposal

Hinged chip conveyor, chip ejection height: 33.5 in. (not compatible with shaft unloading device)

– • • •

Rinsing of the counter spindle chuck with coolant • • • •

290.1 psi. internal coolant system for oil and emulsion, 158.5 gal., 0.002 in. filtration, cooling unit

• • • •

Oil mist extraction device • • • •

Control

Tool wear monitoring • • • •

Sister tool management system • • • •

DMG Netservice // DMG Service Agent • • • •

Also available

Machine adaptation for high environmental temperatures up to 122° F (tropical package)

• • • •

• Optional, – Not available


Options





Machine

Machine footprint incl. chip conveyor ft.2 44.7 76.0 76.0 95.6

Chip conveyor discharge height in. 15.0 23.6 23.6 45.5

Machine height in. 72.0 77.9 77.9 76.1

Machine weight lbs. 9,920.8 14,550.5 15,211.9 12,125.4

Control

DMG SLIMline® featuring a 15" screen and Fanuc 310i

Number of spindles (C-axes) 2 2 2 2*

Number of linear axes 6 6 8 6

Number of channels 2 2 3 2

* Optional

SPRINT 42 | 10 linear Parallel machining with upto three tools for maximum productivity.

www.dmgmori.comAlways close by!

DMG MORI USA2400 Huntington Blvd., Hoffman Estates, IL 60192Tel.: (847) 593-5400, Fax: (847) [email protected], www.dmgmori.com

DMG MORI LOS ANGELES

5740 Warland Dr.

Cypress, CA 90630

Tel.: (562) 430-3800

Fax: (562) 430-5570

DMG MORI SAN FRANCISCO

2629 7th St., Ste. C

Berkeley, CA 94710

Tel.: (866) 814-7238

Fax: (510) 845-4924

DMG MORI CHICAGO

2400 Huntington Blvd.

Hoffman Estates, IL 60192

Tel.: (847) 593-5400

Fax: (847) 593-5433

DMG MORI BOSTON

753 Forest St., Ste. 200

Marlborough, MA 01752

Tel.: (508) 481-2500

Fax: (508) 481-2520

DMG MORI USA

DMG MORI DETROIT

29050 Cabot Dr.

Novi, MI 48377

Tel.: (248) 324-1928

Fax: (248) 324-0710

DMG MORI CHARLOTTE

4345 Morris Park Dr.

Charlotte, NC 28227

Tel.: (704) 940-3380

Fax: (704) 840-1101

DMG MORI CINCINNATI

5333 Mulhauser Rd.

Hamilton, OH 45011

Tel.: (513) 874-2736

Fax: (513) 874-3254

DMG MORI DALLAS

9001 Currency St.

Irving, TX 75063

Tel.: (972) 929-8321

Fax: (972) 929-8226

DMG MORI HOUSTON

3403 N. Sam Houston Pkwy. West, #100

Houston, TX 77086

Tel.: (713) 365-9500

Fax: (713) 365-9515

DMG MORI SEATTLE

19625 62nd Ave. South, Ste. A109

Kent, WA 98032

Tel.: (253) 872-1661

Fax: (253) 872-2188

MO

NTFO

RT

ADVERTIS

ING

PR

O.D

5925

/051

3US

D57

45/1

113A

D23

S

ubje

ct t

o m

odif

icat

ion.

T

echn

ical

upd

ate

righ

ts r

eser

ved.

The

mac

hine

s de

pict

ed h

ere

may

incl

ude

som

e op

tion

s, e

quip

men

t an

d C

NC

alt

erna

tive

s.

Highly productive automatic turning with linear Direct ... linear Series 100% production optimized...

Documents

Transcript of Highly productive automatic turning with linear Direct ... linear Series 100% production optimized...