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  • JOURNAL OF APPLIED PHYSICS VOLUME 83, NUMBER 9 1 MAY 1998

    High-strain-rate deformation and comminution of silicon carbide C. J. Shih Institute for Mechanics and Materials and Department of Applied Mechanics and Engineering Sciences, University of California, San Diego, La Jolla, California 92093

    V. F. Nesterenko Department of Applied Mechanics and Engineering Sciences, University of California, San Diego, La Jolla, California 92093

    M. A. Meyersa) Institute for Mechanics and Materials and Department of Applied Mechanics and Engineering Sciences, University of California, San Diego, La Jolla, California 92093

    ~Received 16 October 1997; accepted for publication 15 January 1998!

    Granular flow of comminuted ceramics governs the resistance for penetration of ceramic armor under impact. To understand the mechanism of the granular flow, silicon carbide was subjected to high-strain, high-strain-rate deformation by radial symmetric collapse of a thick-walled cylinder by explosive. The deformation, under compressive stresses, was carried out in two stages: the first stage prefractured the ceramic, while a large deformation was accomplished in the second stage. The total tangential strain (20.23) was accommodated by both homogeneous deformation (20.10) and shear localization (20.13). Three microstructures, produced by different processing methods, were investigated. The microstructural differences affected the microcrack propagation: either intergranular or transgranular fracture was observed, depending on the processing conditions. Nevertheless, the spacing between shear bands and the shear displacement within the shear bands were not significantly affected by the microstructure. Within the shear bands, the phenomenon of comminution occurred, and the thickness of the shear bands increased gradually with the shear strain. A bimodal distribution of fragments developed inside the shear bands. The comminution proceeded through the incorporation of fragments from the shear-band interfaces and the erosion of fragments inside the shear band. Outside the shear bands, an additional comminution mechanism was identified: localized bending generated comminution fronts, which transformed the fractured material into the comminuted material. The observed features of high-strain-rate deformation of comminuted SiC can be used for validation of computer models for penetration process. ©1998 American Institute of Physics.@S0021-8979~98!04708-2#

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    I. INTRODUCTION

    Armor systems consist of a complex combination of m terials, including a ceramic hard front face and an ener absorbing rear face. The ceramic is used to defeat the jectile through blunting, rupture, erosion, and oth dissipation processes including high-strain-rate flow of co minuted ceramics. To date, there is no strong correlation tween any mechanical properties of the ceramic and the listic performance of the armor system. However, all go armor ceramics have high hardness, high Young’s modu high sonic velocity, low Poissons’ ratio, moderate dens and low porosity.1 Silicon carbide~SiC! exhibits all of these attributes and is an excellent candidate as an armor cera

    Ceramics have been incorporated into advanced ar systems for over 20 years. The evolution of damage du ballistic impact of ceramics can be divided into fo classes:2–4 ~1! formation of a comminuted zone~also known as the Mescall zone!, produced by shock waves;~2! radial and conical cracks caused by radially expanding str

    a!Electronic mail: mameyers@ucsd.edu

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    waves;~3! spalling generated by reflected, tensile pulses; a ~4! flow of the comminuted material.

    In the comminuted zone, the high-amplitude sho waves create stresses that exceed the strength of the ce and result in fine ceramic fragments. Recent experime have demonstrated the presence of the comminuted zon various ceramics subjected to rod impact.3,5,6 In order to al- low the penetrator to continue moving through the mater the comminuted zone has to flow around the penetrator, der high strain and high-strain rate. The deformation of comminuted ceramic proceeds in a constrained volume condition because the surrounding material imposes a la confinement. Curranet al.7 developed a microstructura model of a comminuted ceramic subjected to large strain divergent flow. Inelastic deformation is described by slidi and ride-up of fragments and the competition between d tation and compaction is included. They demonstrated the most important ceramic properties that determine penetration resistance of the armor ceramic are~1! the fric- tion between comminuted granules,~2! the unconfined com- pressive strength of the intact material, and~3! the strength of the comminuted material. For example, a threefold

    0 © 1998 American Institute of Physics

    IP license or copyright, see http://jap.aip.org/jap/copyright.jsp

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    4661J. Appl. Phys., Vol. 83, No. 9, 1 May 1998 Shih, Nesterenko, and Meyers

    crease in intergranular friction decreases the penetra depth by a factor of 3.

    Different experimental approaches have been develo to investigate the behavior of comminuted materials un high-strain, high-strain-rate conditions. Klopp and Shock8

    used a laser doppler velocimeter system to investigate strength of comminuted SiC at high-strain rates (105 s21). They obtained that the strength at this condition is essent lower than at a quasistatic rate. The friction coefficient 0.23 ~in the Mohr–Coulomb model! from this high-strain- rate test was reported to be smaller than for quasistatic t Sairam and Clifton,9 using an inclined plate impact, reporte a lower internal friction at high-strain rates in granular a mina. Kloppet al.10 performed a spherical cavity expansio experiment with two grades of alumina to provide hig strain-rate data to develop ceramic armor penetration m els. They observed that AD-995 alumina is comminuted p marily via grain-boundary fracture and AD-85 alumina comminuted by compaction and fracture of the intergranu glassy phase, as well as by fracture of grains of nonal alumina exhibiting multiple slip and by fracture of alph grains. They used a simple model of comminution and w able to predict fragment sizes at various distances from charge. Chen and Ravichandran11 investigated the behavio of a glass ceramic~Macor! by imposing controlled multiaxia loading on cylindrical ceramic samples using split Hopk son bars. The confining pressures ranged from 10 to MPa under both quasistatic and dynamic loading conditio The failure mode changes from complete fragmentat without confinement to localized brittle faulting with later confinement. All results8–11 demonstrate the necessity of e periments with external stresses of 1–10 GPa, effec strains around 1, and strain rates about 105 s21. Dynamic measurements should be accompanied by postdeform characterization to identify the micromechanical process deformation, because the micromechanics of granular~com- minuted! material deformation is not well established even a qualitative level. For example, the use of the Moh Coulomb approach is problematic under conditions of h strain and high-strain rate, where shear localization, part fracture, nonequilibrium heat release are involved. Exp ments involving the dynamic strength measurement acc panied by postdeformation characterization under contro conditions are necessary to develop a micromechan model of high-strain-rate flow of comminuted material su able for three-dimensional computer code modeling of p etration phenomena. Nesterenkoet al.12 showed that profuse shear localization occurs in granular alumina during la deformation under high-strain rate. Shear localization been extensively studied for metals, but the shear local tion of ceramics under high-strain-rate conditions is not well analyzed.

    The objective of this work is to investigate the fragme tation and flow of hot-pressed silicon carbide under hig strain rate. Three different silicon carbides, with similar a erage grain size, were studied. Experiments were designe examine the fragmentation and large deformation of cer ics, representing their behavior adjacent to the projectile

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    II. EXPERIMENTAL PROCEDURES

    A. Material and quasistatic properties

    The raw material for fully dense, hot-pressed SiC is S powder. Because of strong covalent bonding and low dif sivity, SiC powder cannot be densified without sinteri aids. Mechanical properties of hot-pressed SiC are in enced not only by its grain size but also by the gra boundary characteristics, which are determined by the se tion of sintering aids, powder blending process, and h pressing conditions.

    Three different hot-pressed silicon ca